Tender For FABRICATION AND ERECTION JOB (MAJOR AND GENERAL)-MS Pipeline 2 Dismantling, Fabrication and Erection Cane cutter hoods from8-10mm thick plate with MS Angles etc. 3 Dismantling and Erection of Expansion joint of power turbine exhaust line. 4 Replacement of side plates of cane carrier chain/ RBC and trough of RBC / Bagasse elevator/ Cross RBC. 5 Replacement of channel and I-Beam of RBC/ Cane Carrier/ Bagasse Elevator/ Cross RBC Runner 6 Dismantling, fabrication erection of Mill house juice tray offrom MS plate 7 Fabrication of screw conveyor of Mill House 8 Dismantling, Fabrication of trough of screw conveyor(Mill House), assembly of screw conveyor with trough & its erection. 9 Dismantling, fabrication erection of ash hopper of boiler (pyjamas) cone with chute bottom portion( cone tapper portion size 15” approximate) 10 Repair of rotary bagasse feeders of boilers 1) Body 11 Repair of rotary bagasse feeders of boilers2) Rotor 12 Replacement of side plate 3mm/old ms plate of boiler (with MS plate & supporting angle/ flat) 13 Dismantling, fabrication & erection of worn out ducting of boiler & APCD including angle, channel, Flats& flanges 14 Dismantling,Fabrication & Erection damper ofBoiler Ducting 15 Dismantling, fabrication & erection of Expansion jointofBoiler ducting (3.360 mtr x 1.260 mtr) 16 Replacement of MS gutter of APCD plant from wet scrubber to Ash Pits 17 Dismantling fabrication & erection of Damper of rotary Bagasse Feeders 18 Dismantling, fabrication & erection of worn out portion of ID and APCD fan casing 19 Replacement of sieve plates of APCD scrubber. This job also includes 10/12mm holes (324 holes per square ft.) drillingin plates . 20 Baffle plates (MS flat 65 x 6mm) of demister in Wet Scrubber 21 Repair/ replacement of wornout portion of wet scrubber of Boiler No. 1 & 2 22 Dismantling fabrication and erection of receiving tank/ Sum Tank/ Sealing tank of Wet scrubber. 23 Replacement of worn-out of M.S. Runner of inter carrier, elevator, RBC , cross carrier & cane carrier chains 24 Strengthening of Evaporator shell with angle and channels in round shape with MS angle 75x75mm and Dia 2.80 mtr. (3 rounds). 25 Dismantling, Fabrication, Erection of top cone below Save all of evaporators. 26 Dismantling, Fabrication, Erection of Complete Save all of evaporators including top plate, inner and outer shell (as per existing design). 27 Dismantling, Fabrication, Erection of umbrella of save all of Evaporator 2nd, 3rd& 4th body as per existing design including all supporting. 28 Dismantling, Fabrication, Erection of Hot water Weighing tank of water weighing scale. Size Dia 1.6 mtr x 1.5 height x cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. 29 Dismantling, Fabrication, Erection of Mix juice Weighing tank of Juice weighing scale. Size Dia 2 mtr x 1.5mtr height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. 30 Dismantling, fabrication & Erection of Juice feed boxes of juice heater double bead valve. The Erection work for this job will also include all respective connections which are dismantled duringjob. 31 Dismantling, fabrication & Erection of absorption tower of Juice Sulphiter along with its bottom cone and its man hole. The Erection work for this job will also include all respective connections . 32 Dismantling, Fabrication & Erection of worn out Stainer of Mix juice tank/ Sulphited Juice tank / Syrup Tank. Size of tank 600mm x 800mm 33 Dismantling, fabrication and Erection of the sulphur furnace with existing design(By 20 mm MS plate).This work include dismantling and Erection of all connections, man hole, flanges etc.Burning area- 0.8m² 34 Dismantling, Fabrication and erection of cooling jackets of SO2 Gas line of sulphur furnace along with its flange, water inlet/ outlet connections. 35 Dismantling, fabrication and Erection of MS Melter of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc. size- 600mm x 400mm 36 Dismantling, fabrication and Erection of Scrubber of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc .size 1000mm x 1600mm 37 Dismantling, Fabrication & Erection of Dorr coils(Nipple/Flange/ reducer rates as per general fabrication, Erection Rates ) 38 Dismantling, Fabrication & Erection of Dorr compartment shell with MS plate 8mm, channel &angles. The Erection work for this job will also include all connections which are dismantled during dismantling. 39 Dismantling, Fabrication& Erection of Dorr compartment/Chamber Roof with MS plate 8mm, channel with angles supports. The Erection work for this job will also include all connections which are dismantled during this job. 40 Dismantling, fabrication and Erection of worn out Heavy / Light Vacuum tank of RVF including all connections along with its cone and top cover. Size – 700mm x 1300mm 41 Dismantling, fabrication & Erection of filter Juice Sealing Bottles of receiving pit for vacuum filter. The Erection work for this job will also include all connections which are dismantled during dismantling. Size – 1300mm x 3000mm 42 Dismantling fabrication and Erection of filtrate juice self-priming tanks for filtrate juice pumps. The Erection work for this job will also include all connections which are dismantled during this job. Size – 550mm x 1300mm 43 Dismantling, fabrication and erection of barometric condenser of RVF as per existing design, includingall respective connections and its cone. 44 Dismantling fabrication and Erection of Bagacillo pipeline from MS plate 3mm. (above 15 meter height from ground floor approx ) 45 Dismantling, Fabrication & Erection of Bottom trough of RVF (Size – 8’ x 16’) 46 Dismantling, Fabrication & Erection of Mud Mixer Trough. Size – length 3300mm x width 700mm 47 Dismantling , Fabrication and erection ofworn out portion of Mud mixture with MS plate 48 Dismantling, Fabrication and erection of top MS plate of Pan with Supporting Ribs(as per existing design). 49 Strengthening of pans shell with angle and channels in round shape with MS angle 75x75mm and Dia 4.34 mtr. (3 rounds) 50 Dismantling, Fabrication, Erection of worn out portion of Pan Body Shell with supports in all respect. 51 Dismantling, Fabrication, Erection of steam washing Coil inside the pan(each) 52 Dismantling, fabrication and erection of outer shell ofsave all for panincluding vapor pipe connection and man hole . 53 Dismantling , fabrication and erectionof worn out portion of A seed/Grain crystallizers at pan station including all relative connections 54 Dismantling, fabrication and erection of worn out side plate and bottom plate of Hot water and cold water overhead tanks at pan station with suitable MS plate , supporting channelsand angles along with dismantling and erection of all relative connections 55 Change in the existing Design of Saveall of Batch type Pan no. 1 having capacity 40 Tons. Scope of work1)Dismantling of existing save all of pans2) Fabrication and erection of new saveall as per design of other pans existing Saveall in all respect. 3) Fabrication and erection of man hole, J pipe as per design. 4)strengthening of save alls top plate with appropriate MS angle/Channels5)Fabrication & erection of MS cone Required for mounting the save all 6)Dismantling& erection of existing pipe and other relative connection in all respect. Note – drawing saveall will be provided by mills. 56 Dismantling & Erection of SS Multijet Condenser of Pans this work also includesdismantling and erection of respective tail Pipe, cone etc. along with other necessary connections of 40Ton capacity pan. 57 Dismantling, fabrication and Errection of Vapour entry Tee (connection pipe) Size Dia 18” alongwith fitting work of valves. 58 Dismantling of MS/CI condenser cone of Pans 59 Fabrication of MS condenser cone of Pans 60 Erection of MS/CI condenser cone of Pans 61 Dismantling, Fabrication, Erection of umbrellas of pan save all as per existing design including all supporting. 62 Replacement of wornout portion of bottom, side plate & supporting angle/channel of syrup and molasses tank at Pan station. 63 Replacement of worn out portion ofpan saucer. 64 Dismantling, fabrication and Erection of downtake of Pan from 10/12mm plate. 65 Dismantling, fabrication and Erection of Feed box of Pans including all connections. 66 Dismantling, fabrication and Erection Distributor of pans. 67 Dismantling, Fabrication and Erection of worn out portion of B/C-Vacuum Crystallizer including all connections 68 Fabrication and Erection of new syrup/ Molasses tank from MS plateat pan station including all connections. 69 Dismantling, Fabrication and Erection of ammonia coils of pans from MS pipe Dia3”including all connection 70 Dismantling, fabrication and Erection of worn out bottom portion of Massecuite crystallizer 71 Replacement of crystallizer arms along with supports from 75x75mm M.S angle.(1)Dismantling.(2) Fabrication.(3) Erection. 72 Dismantling, fabrication & Erection of cooling coils3” of Crystallizer including all connections. 73 Dismantling, Fabrication Erection of worn out portion ofB/C magma mixture with 8mm thick plateincluding all connections. 74 Dismantling, Fabrication and Erection of worn out portion of A pug mill with 8mm thick plate including all connections. 75 Dismantling, Fabrication and Erection of worn out A-Magma Mixture complete including all connections. 76 Dismantling, Fabrication and Erection of Sugar Melter Pump Stainer Including all connections. Size Dia 600 x L 700mm 77 Fabrication and Erection of Bed for pump and motor of Magma mixture along with suction and delivery pipe line connections, alignment of motor with pump etc. 78 Dismantling, fabrication and Erection of bottom discharge chute of continuous centrifugal machine 79 Fabrication and Erection of top cover of continuous type centrifugal machines with all connections & Feed Pipe in all respect. 80 Fabrication and Erection of top cover ofbatchtype centrifugal machines with all connections & Feed Pipe in all respect. 81 Dismantling and Erection of Crystallizer shaft including arms and all connections, Fittings. 82 Dismantling, Errection and Commissioning of hollow shaft of water cooled Massecuite crystallizers including all connected, Connection water coils which are dismantled during this job. 83 Dismantling , fabrication , erection and successful commissioning ofbrown sugar magma in all respect along with all respective connections ,Shaft , Arms andMotor-Reduction gear box etc 84 Dismantling fabrication and erection of complete CFW centrifugal machine’s magma mixture . This work includes dismantling and erection of its shaft, arms , gear and all relative equipment. 85 Dismantling, fabrication and erection of complete sugar melter tank as per existing design. This work includes dismantling and erection of its stirrers shaft, arms , drive , gear , motor and steam coils . 86 Replacement of worn out M.S. vertical supporting channels & side plate of final molasses storage tank with M.S Plate and channels. 87 Dismantling, Fabrication, Erection of Stirrer(Fan) of Aeration Tankat ETP as per existing Design including complete commissioning and successful trial 88 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.1) Dia- 1050mm 89 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.2) Dia - 900mm , 90 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.3) Dia - 720mm 91 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.4) Dia – 620mm 92 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.5) Dia – 520mm 93 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.6) Dia – 420mm 94 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend 1020 mm Dia 95 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend 900mm Dia 96 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend 720mm Dia 97 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend 620mm Dia 98 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend 520mm Dia 99 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend 420mm Dia 100 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.1) Dia- 1050mm 101 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.2) Dia - 900mm , 102 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.3) Dia - 720mm 103 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.4) Dia – 620mm 104 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.5) Dia – 520mm 105 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.6) Dia – 420mm 106 Replacement of M.S Plate Gutter of Crystallizer station and other factory units. 107 Dismantling and Erection of MS branch pipes of spray pond. This work includes all connections of clusters. 108 Dismantling, fabrication & Erection ofinjection Header Dia 600 mm, plate size -8mmwith all connectionsas existing &in all respect. 109 Dismantling of CI/MS main pipeline spray pond 110 Dismantling fabrication & Erection of suction pipes of injection pumps with stainer. 111 Dismantling fabrication & Erection of suction pipes of Spray pumps with stainer. 112 Fabrication and erection of Beds for Pump and Motor etc. 113 Replacement of G.I Sheet Gutter of factory building 114 Juice heater/V.L.J.H. SS tubes 1) Dismantling 115 Juice heater/V.L.J.H. SS tubes 2) Fitting 116 Semi kestner SS tubes 1) Dismantling 117 Semi kestner SS tubes 2) Fitting 118 Quad bodies SS tubesQuad 1st to 4th 1) Dismantling 119 Quad bodies SS tubesQuad 1st to 4th 2) Fitting 120 Pans SS/Brass tubesPan1st to 5th 1) Dismantling 121 Pans SS/Brass tubesPan1st to 5th 2) Fittings 122 Welding joints of water, juice,vapor and exhaust pipe line of Exhaust Pipe Lines of all Sizes. 123 MS Pipe line 1/2 to 12” dia1) Dismantling 124 MS Pipe line 1/2 to 12” dia2) Erection 125 SS Pipe line 1/2 to 12” dia1) Dismantling 126 SS Pipe line 1/2 to 12” dia2) Erection 127 CI Pipe line 1/2 to 12” dia1) Dismantling 128 CI Pipe line 1/2 to 12” dia2)Erection 129 CI Pipe line above 12” dia 1)Dismantling 130 CI Pipe line above 12” dia 2)Erection 131 MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad)1)Dismantling 132 MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad)2)Fabrication 133 MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad)3)Erection 134 MS Bend upto 12” dia 1)Dismantling 135 MS Bend upto 12” dia 2)Fabrication 136 MS Bend upto 12” dia 3)Erection 137 MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 1)Dismantling 138 MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 2)Fabrication 139 MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 3)Erection 140 CI Bends sizes 1” to 12”1)Dismantling 141 CI Bends sizes 1” to 12”2) Erection 142 Dismantling, Fabrication& Erection of M.S(all sizes)1) Tee, 143 Dismantling, Fabrication& Erection of M.S(all sizes)2) Nipples, 144 Dismantling, Fabrication& Erection of M.S(all sizes)3) Crosses 145 Dismantling, Fabrication& Erection of M.S(all sizes)4) Reducers 146 Dismantling, Fabrication& Erection of M.S(all sizes)5) Elbow 147 Dismantling, Fabrication& Erection of S.S(all sizes)1) Tee, 148 Dismantling, Fabrication& Erection of S.S(all sizes)2) Nipples, 149 Dismantling, Fabrication& Erection of S.S(all sizes)3) Crosses 150 Dismantling, Fabrication& Erection of S.S(all sizes)4) Reducers 151 Dismantling, Fabrication& Erection of S.S(all sizes) 5) Flange 152 Dismantling, Fabrication& Erection of S.S(all sizes)6) Elbow 153 Dismantling, Fabrication& Erection of S.S(all sizes)7) Bend 154 Replacement of wornout MS Cone(all sizes) 155 MS Flanges(all sizes)1)Dismantling 156 MS Flanges(all sizes)2)Fabrication 157 MS Flanges(all sizes)3)Erection 158 Dismantling , fabrication and Errection of Man Holes(all sizes) 159 1) Dismantling of platform. 160 2) Fabrication & Erection of platform 161 M.S. Tankhaving round & rectangular bottoms1)Dismantling 162 M.S. Tankhaving round & rectangular bottoms2)Fabrication 163 M.S. Tankhaving round & rectangular bottoms3)Erection 164 M.S. Tankhaving conical bottoms1)Dismantling 165 M.S. Tankhaving conical bottoms2)Fabrication 166 M.S. Tankhaving conical bottoms3)Erection 167 M.S Structure Trusses, Perlins, Columns & Beams (Factory Building)1)Dismantling 168 M.S Structure Trusses, Perlins, Columns & Beams (Factory Building)2)Fabrication 169 M.S Structure Trusses, Perlins, Columns & Beams (Factory Building)3)Erection 170 Strengthening/ replacement of L-bracket/support between column and beam of factory building structure 171 Platform railing from old pipe & angle 1) Dismantling 172 Platform railing from old pipe & angle 2) Erection 173 Electric panel ,DB and other machinery shed GI/ACC/MS sheet1)Dismantling 174 Electric panel ,DB and other machinery shed GI/ACC/MS sheet2) Fabrication 175 Electric panel ,DB and other machinery shed GI/ACC/MS sheet3) Erection 176 Patch work of any part of any equipment with 3mm to 10mm thick plate max. upto 1 sq meter 177 Dismantling of sluice valve/ angle valve/ N.R.V. 178 Erection of sluice valve/ angle valve/ N.R.V. ,Butterfly Valve 179 Replacement of Rail line of caneunloaderwith 50mm square bar / Rail line
