Tender For 2000168960 - Pp2 Machine Sliding Rail Replacement 2000168960 10 10 10 REPLACEMENT OF RAILS 220 M Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : 1. 110x2= 220 mtrs sliding rails need to replace. 2. One side is of 110mtrs. PP1 machine 9.5mtrs feed end to discharge end carrying sliding rails to be replaced. 3. Gap to be created by removing pellet cars. 4. 10 pellet cars to be removed from the machine and gap to be created. 5. In that gap sliding rails to be replaced and tightened with nuts and additional stich weld to be done. 6. Ater replacement of 6mtrs front side pellet cars to be pushed towards back side gap to be created and sliding rails to be changed. 7. Same procedure to be continioued till discharge end. 8. All tools <(>&<)> tackles, Welding machine(Welding Cable+Earthing Cable), Oxygen <(>&<)> DA gas gouging set with FBA (25meter) TOTAL MANPOWER=40(02 FITTER +02 CUTTERS+02 WELDERS+02 GRINDERS+32 RIGGERS) , DAY-20, NIGHT:20 Total Work DAYS=6 SHIFTS(1SHIFT=12HOURS). Item Note : 2 2000168960 20 20 10 CHARGING CHUTE REPLACEMENT-WITH/WITHOUT 2 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : 1. Taper Chute 884mmx884mm, cross section , Height 2590mm length, MS Plate MOC, Weight Approximately 2.0 Ton Each. 2. Replacement of chute with new one on either side of the machine. 3. Flange type end connection of the Chute. 4. Flange connecting Height from working Platform, 5.0meter. 5. All Lifting tools <(>&<)> Tackles , chain pulley blocks, Welding machine with earthing and power cable(25meter each), Gouging set (25meter) with flash back arrestor(oxygen and DA set with regulators) and hand tools are in Vendor scope. 5. Only consumables, Hardware, Material for replacement are in AMNS scope. TOTAL MANPOWER: 8 NOS( 01 FITTER, 02 CUTTERS + 02 WELDERS + 03 RIGGERS) INTERFENCE FROM OTHER MULTIPLE ACTIVITIES IN THE AREA. Total Work DAYS=5 SHIFTS(12 HOUR=1SHIFT) Item Note : 3 2000168960 30 30 10 COUPLING CHANGING 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Old coupling removing and new coupling fixing. MANPOWER-05(1MW Fitter+1CUTTER+1WELDER+1RIGGER) FGC 9 coupling.; input F-120 Tyre Follow the standard procedure for replacing the gear coupling for conveyor system. Alignment of both the gearbox and pulley are in vendor scope. All necessary hand tools, power tools, chain pulley blocks, lifting tools <(>&<)> tackles, hydraulic jacks, alignment tools and tackles are in vendor scope, cutting set with flash back arrestor, welding machine with earthing cable are in vendor scope only. Only Gauging gases, welding consumables, spares and other hardware supply are in the AMNS scope. Item Note : 4 2000168960 40 40 10 COUPLING CHANGING 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Old coupling removing and new coupling fixing. MANPOWER-05(1MW Fitter+1CUTTER+1WELDER+1RIGGER) FGC 9 coupling.; input F-120 Tyre Follow the standard procedure for replacing the gear coupling for Page 2 of 6 ArcelorMittal Nippon Steel India Pvt Ltd AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FTC013787 Request for Quotation Number 6000135045 Date 29.05.2025 Submission Date 09.06.2025 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null Sravan Lanka Contact Email sravan.lanka@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details conveyor system. Alignment of both the gearbox and pulley are in vendor scope. All necessary hand tools, power tools, chain pulley blocks, lifting tools <(>&<)> tackles, hydraulic jacks, alignment tools and tackles are in vendor scope, cutting set with flash back arrestor, welding machine with earthing cable are in vendor scope only. Only Gauging gases, welding consumables, spares and other hardware supply are in the AMNS scope. Item Note : 5 2000168960 50 50 10 COUPLING CHANGING 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Old coupling removing and new coupling fixing. MANPOWER-05(1MW Fitter+1CUTTER+1WELDER+1RIGGER) FGC 4 coupling.; input FGC2 COUPLING Follow the standard procedure for replacing the gear coupling for conveyor system. Alignment of both the gearbox and pulley are in vendor scope. All necessary hand tools, power tools, chain pulley blocks, lifting tools <(>&<)> tackles, hydraulic jacks, alignment tools and tackles are in vendor scope, cutting set with flash back arrestor, welding machine with earthing cable are in vendor scope only. Only Gauging gases, welding consumables, spares and other hardware supply are in the AMNS scope. Item Note : 6 2000168960 60 60 10 Alignment Of Rotary Equipment 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Scope of work for Alignment Services. Estimated Skilled Manpower: A team should consists of minimum 5 members as listed below • Millwright Fitter - 1 No • Welder/cutter - 3 No • Fitter - 1 No Major Activities to be carried Out: 1. Ensure Proper LOTOTO procedure and Work Permit is provided to carry out the job activity. 2. Loosen the coupling bolts and carry out initial readings before carrying out the job. 3. Dismantle the couplings and ensure motor and the corresponding components are safely put at designated place to carry out the bearing liner replacement/ coupling replacement activity. 4. Ensure SOP for the bearing replacement/Coupling replacement is ensured. 5. Carry out the replacement activity and confirm the bearing clearances/ Root Gaps and backlash of the equipment within the accepta ble limits as instructed by the Engineer In charge. 6. After ensuring the same, position the motor or gearbox and carry out the alignment to reach the acceptable levels as mentioned above and fasten all the mounting fasteners of the equipment. Decouple trail of the equipment and subsequent coupled trail is to be carried out and ensure the vibrations within the acceptable limit when carried out by the Vibration Analyzer. 2. All these equipment with A. shaft dimensions higher than 150mm B. Input kilowatt above 160KW C. Rotary shafts/motor with journal bearings need precision alignment of the shafts to ensure vibration of the equipment below 1.5mm/sec to 2.0mm/sec. Page 3 of 6 ArcelorMittal Nippon Steel India Pvt Ltd AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FTC013787 Request for Quotation Number 6000135045 Date 29.05.2025 Submission Date 09.06.2025 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null Sravan Lanka Contact Email sravan.lanka@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details 3. Precision alignment for a shaft with approximately 1500RPM, coupling offsets of -1.6mils vertically and 1.0mil horizontally to be maintained. aLL TOOLS<(>&<)> TACKLES ARE IN VENDOR SCOPE. ALIGNMENT TOOLS (DIAL GAUGE),STAND, FEELER GAUGES,DIAL GAUGE STANDS AND NECESSARY JIGS FOR ALIGNMENT ARE IN VENDOR SCOPE. Item Note : 7 2000168960 70 70 10 CAF IMPELLER CHANGE WITH ACC & ALIGN 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Fan12 motor to impeller decoupling, removal of all the water and oil lines connected to the plummer blocks, fan to casing bolts to be removed, Inside seals rings to be removed, casing to be removed with help of 200T crane, plummer block top covers opening, Journal bearings removal, lifting <(>&<)> Positioning of impller with help of 200T crane, Replacement of space impeller to old shaft, torquing of bolts after replacement, Positioning of new impeller in the position with help of crane, alignment, Casing fixing back, bolting, inside seal rings fixing, couplings plummerblocks boxup and trail. TOTAL MANPOWER=15( 01 FITTER, 02 CUTTERS, 02 TECHNICIANS, 01 WELDER, 08 RIGGERS) TOTAL DAY=04 DAY(8 SHIFTS=12 HR/SHIFT) Item Note : 8 2000168960 80 80 10 FIXED DUCT REPLACEMENT 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : 1. Work at Height. Old 1.2 Meter Diameter X6meter Length to be dismantled in two Parts. 2. New Pipe of 1.2 Meter diameter Pipe Erection and Fixing by Welding. 3. Damper to be Fixed there after another 1.2meter of 160mm Length to be fixed. 4. Total Weight of 2 Ton of Pipe Erection. 5. Cutting Set, Chain pulley Block of 2 Ton-04 numbers in vendor Scope. 6. Total Manpower-08 Numbers(3 Riggers, 01 Fitter, 01 Welder, 01 Cutter, 02 Helper). 7.Scaffolding in AMNS scope. 8. House keeping and scrap shifting in Vendor scope to designated area as advised by AMNS engineer Incharge. TOTAL MANPOWER=02 DAYS(4 SHIFTS, 1SHIFT=12 HRS/DAY) Item Note : 9 2000168960 90 90 10 REPLACEMENT OF COMPENSATOR 9 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : FAN DUCT COMPENSATOR <(>&<)> CLOTH REPLACEMENT. WORK AT HEIGHT JOB WORK <(>&<)> SCAFFOLDING IN AMNS SCOPE. EACH PROCESS FAN DUCT EXPANSION JOINT IS PUT WITH A BOLSTER AND A TOP FABRIC AND THE FABRIC IS TO BE FITTED TO THE FLANGES BY DRILLING HOLES AND JOINING USING FASTENERS. EACH DUCT BASED ON THE SIZE AND THE APPLICATION ARE INSTALLED WITH BOLSTER(SUPER WOOL 68 WITH NETTED MESH) SIZES RANGING FROM 150MM TO 345MM. FABRIC( THERMOFLEX C40 OR C55) WITH SIZE RANGING FROM 150MM TO 345MM. FITTED ON DUCT WITH EITHER SQUARE OR ROUND CROSS SECTION. DUCT SIZE 2000MM, 2200MM, 2500MM, 3500MM IN EITHER SQUARE OR ROUND SECTION. DEPLOYEMENT OF 10 PEOPLE(2 FITTER, 2 WELDER, 1CUTTER,5 RIGGER) OLD ONE REMOVING BY REMOVING OLD BOLTS AND OLD COMPENSATOR, REPLACING WITH THE NEW ONE AND FIXING THE NEW FASTENERS. Page 4 of 6 ArcelorMittal Nippon Steel India Pvt Ltd AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FTC013787 Request for Quotation Number 6000135045 Date 29.05.2025 Submission Date 09.06.2025 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null Sravan Lanka Contact Email sravan.lanka@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details SCAFFOLDING IS IN AMNS SCOPE. Cutting Set with FBA, HAND TOOLS, welding machine are in vendor scope. House keeping and scrap shifting in Vendor scope to designated area as advised by AMNS engineer Incharge. Item Note : 10 2000168960 100 100 10 Alignment Of Rotary Equipment 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Scope of work for Alignment Services. Estimated Skilled Manpower: A team should consists of minimum 5 members as listed below • Millwright Fitter - 1 No • Welder/cutter - 3 No • Fitter - 1 No Major Activities to be carried Out: 1. Ensure Proper LOTOTO procedure and Work Permit is provided to carry out the job activity. 2. Loosen the coupling bolts and carry out initial readings before carrying out the job. 3. Dismantle the couplings and ensure motor and the corresponding components are safely put at designated place to carry out the bearing liner replacement/ coupling replacement activity. 4. Ensure SOP for the bearing replacement/Coupling replacement is ensured. 5. Carry out the replacement activity and confirm the bearing clearances/ Root Gaps and backlash of the equipment within the accepta ble limits as instructed by the Engineer In charge. 6. After ensuring the same, position the motor or gearbox and carry out the alignment to reach the acceptable levels as mentioned above and fasten all the mounting fasteners of the equipment. Decouple trail of the equipment and subsequent coupled trail is to be carried out and ensure the vibrations within the acceptable limit when carried out by the Vibration Analyzer. 2. All these equipment with A. shaft dimensions higher than 150mm B. Input kilowatt above 160KW C. Rotary shafts/motor with journal bearings need precision alignment of the shafts to ensure vibration of the equipment below 1.5mm/sec to 2.0mm/sec. 3. Precision alignment for a shaft with approximately 1500RPM, coupling offsets of -1.6mils vertically and 1.0mil horizontally to be maintained. aLL TOOLS<(>&<)> TACKLES ARE IN VENDOR SCOPE. ALIGNMENT TOOLS (DIAL GAUGE),STAND, FEELER GAUGES,DIAL GAUGE STANDS AND NECESSARY JIGS FOR ALIGNMENT ARE IN VENDOR SCOPE. Item Note : 11 2000168960 110 110 10 Alignment Of Rotary Equipment 1 NO Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Scope of work for Alignment Services. Estimated Skilled Manpower: A team should consists of minimum 5 members as listed below • Millwright Fitter - 1 No • Welder/cutter - 3 No • Fitter - 1 No Major Activities to be carried Out: 1. Ensure Proper LOTOTO procedure and Work Permit is provided to carry out the job activity. 2. Loosen the coupling bolts and carry out initial readings before carrying out the job. 3. Dismantle the couplings and ensure motor and the corresponding Page 5 of 6 ArcelorMittal Nippon Steel India Pvt Ltd AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FTC013787 Request for Quotation Number 6000135045 Date 29.05.2025 Submission Date 09.06.2025 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null Sravan Lanka Contact Email sravan.lanka@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details components are safely put at designated place to carry out the bearing liner replacement/ coupling replacement activity. 4. Ensure SOP for the bearing replacement/Coupling replacement is ensured. 5. Carry out the replacement activity and confirm the bearing clearances/ Root Gaps and backlash of the equipment within the accepta ble limits as instructed by the Engineer In charge. 6. After ensuring the same, position the motor or gearbox and carry out the alignment to reach the acceptable levels as mentioned above and fasten all the mounting fasteners of the equipment. Decouple trail of the equipment and subsequent coupled trail is to be carried out and ensure the vibrations within the acceptable limit when carried out by the Vibration Analyzer. 2. All these equipment with A. shaft dimensions higher than 150mm B. Input kilowatt above 160KW C. Rotary shafts/motor with journal bearings need precision alignment of the shafts to ensure vibration of the equipment below 1.5mm/sec to 2.0mm/sec. 3. Precision alignment for a shaft with approximately 1500RPM, coupling offsets of -1.6mils vertically and 1.0mil horizontally to be maintained. aLL TOOLS<(>&<)> TACKLES ARE IN VENDOR SCOPE. ALIGNMENT TOOLS (DIAL GAUGE),STAND, FEELER GAUGES,DIAL GAUGE STANDS AND NECESSARY JIGS FOR ALIGNMENT ARE IN VENDOR SCOPE. Item Note : 12 2000168960 120 120 10 STEAM FAN CASING CHANGING 1 SET Email : yogeshwara.rao@amns.in Contact : Name : Gaddam Yogeshwara Rao Item Details : Job Scope of contractor: - 1. The above activity is to be carried out in single phases, during the shutdown period. 2. During shutdown the activity to be carried out on 24 X 7 and the shutdown time is 7-10 days. 3. Dismantling need to be done in a such a way that the equipment can be reused in another location. 4. The erection to be carried out in the running site at an elevation of 9 mts, 20 mts elevation. 5. Removing existing louvers, vertical claddings and erecting the new supports and platforms and refixing the same after completing the above erection. 6. Shifting the material from Stores to the job site and scrap from job site to stores is in contractor scope - Trailer and Hydra will be provided by M/s AMNS. 7. Vendor should immediately deploy 10 skilled manpower for assembling of ducting from the issue of workorder (Tested welder to be required for all field joints welding). 8. All equipment assembling activity should be completed before shutdown. 9. Minor/major modification of existing structural/technological member while connecting the new members to existing members need to be done, based on the field requirement. 10. Dismantling of existing structural/technological members needs to be done based on the field requirement. 11. Any structural-technological minor/medioum modification need to be done as per the field requirement during shut down period. 12. Insitu -Fabrication <(>&<)> erection with painting need to be done based on requirement during shutdown. 13. Technological ducts with structural support(mild) approx. 70 ton must be erection . 14. Metalic/non metallic expansion bellow and damper should be installation in duct during shut down. 15. Safety related activity like handrail ,toe guard fixing should be complited during annual shutdown. Page 6 of 6 ArcelorMittal Nippon Steel India Pvt Ltd AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FTC013787 Request for Quotation Number 6000135045 Date 29.05.2025 Submission Date 09.06.2025 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null Sravan Lanka Contact Email sravan.lanka@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details 16. Assembly and alignment of ducting and duct supporting structures members are in contractor scope. 17. Any temporary Bed preparation for assembly ofstructural/Technological is also in contractor scope, Bed material will provided by AMNS. 18. Vendor should deploy minimum 40 <(>&<)> 25 resourse in two shift during shutdown. 20. The laying of temporary platforms at site is in the contractor scope. 21. Approach platform, staircase, fixing of gratings and handrail installation/modification is considered in the above services. 22. All lifting and working tools such as welding machines, cutting sets, slings, D shackles, chain pulleyblocks, fire extinguisher, are in the contractor’s scope and TPI certificate to be furnished at the time of entry. 23. Any external issues outside the plant to be handled by the contractor. 24. supervisor with not less than 4 years’ experience to be appointed till completion of the job. 25. All consumables such as welding electrodes, working tools <(>&<)> tackles, DA <(>&<)> oxygen cylinders, grinding wheels, ovens for welding rods and welding machines etc. are in vendor scope. 26. Safety is the prime concern and responsibility, any deviation in safety will lead to termination of the contract. 27. All workers should entry with AMNS scrum system. 28. Risk assessment on job at site to be before executing the erection activity. 29. Daily activity to be started only after receiving the approved permit from the respective engineer. 30. Accommodation of the work men is in the contractor scope. 31. After completion of the job the scrap to be removed from this area as directed by AMNS engineers. 32. Scaffolding supply <(>&<)> installation is under Vendor scope during pre shutdown <(>&<)> shutdown period
