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Supply, Installation, Testing And Commissioning Of Indoor And Outdoor Gears Of Signalling And Telecommunication System Including Panel Interlocking System At Exchange Yard Bhilai Supply, Installation, Testing And Commissioning Of Indoor And Outdoo, Gurgaon-Haryana

Rail India Technical And Econimics Services Ltd-RITES has published Supply, Installation, Testing And Commissioning Of Indoor And Outdoor Gears Of Signalling And Telecommunication System Including Panel Interlocking System At Exchange Yard Bhilai Supply, Installation, Testing And Commissioning Of Indoor And Outdoo. Submission Date for this Tender is 13-12-2021. Railway Ancillaries Tenders in Gurgaon Haryana. Bidders can get complete Tender details and download the document.




Tender Notice

29932784
Supply, Installation, Testing And Commissioning Of Indoor And Outdoor Gears Of Signalling And Telecommunication System Including Panel Interlocking System At Exchange Yard Bhilai Supply, Installation, Testing And Commissioning Of Indoor And Outdoo
Open Tender
Indian
Haryana
Gurgaon
13-12-2021

Tender Details

Supply, Installation, Testing And Commissioning Of Indoor And Outdoor Gears Of Signalling And Telecommunication System Including Panel Interlocking System At Exchange Yard Bhilai Supply, Installation, Testing And Commissioning Of Indoor And Outdoor Gears Of Signalling And Telecommunication System Including Panel Interlocking System At Exchange Yard Bhilai

Key Value

Document Fees
INR 10000 /-
EMD
Refer document
Tender Value
INR 7.24 Crore /-

BOQ Items

Name of Work:Supply, Installation, Testing & Commissioning of Indoor & Outdoor gears of Signalling & Telecommunication system including Panel Interlocking system at Exchange Yard Bhilai
Sl. No. Item Description
1Control cum indication panel, as per the attached SIP of P Cabin, Domino type with LED indications to RDSO spec. IRS: S36/87. Size of panel suitable to SIP and size of each domino shall be 54mm.X34mm. All the dominos shall be prewired with tag block. Panel diagram shall be gotapproved from consutant before manufacturing of the Panel. This item includes 25% spare panel LEDs,all types of dominos and button assemblies complete, panel rests, front and side tables to accomodate telephones, block instruments etc.
2Control/indication panel, as per the attached SIP of K Cabin, Domino type with LED indications to RDSO spec. IRS: S36/87. Size of panel suitable to SIP and size of each domino shall be 54mm.X34mm. All the dominos shall be prewired with tag block. Panel diagram shall be gotapproved from consutant before manufacturing of the Panel. This item includes 25% spare panel LEDs,all types of dominos and button assemblies complete, panel rests, front and side tables to accomodate telephones, block instruments etc.
3Panel Push Button
4Panel Indication Lamp
5Supply, Installation, Testing and commissioning of Data Logger with power supply arrangements complete as per RDSO specification No. IRS-S-99/2006.(amd-3) (1) Data logger shall have the following module: (i) Processor module (ii)Input module (Digital/Analog), (iii) Signal conditioning module, (iv) Printer 80 Col. Dot matrix. (2) The equipment shall cater for minimum 1536 digital inputs (in the form of voltage free contacts) and 32 analog inputs. The system shall be expandable up to 4096 digital input
6RELAY RACKS, TERMINAL BLOCKS, FUSES
7Relay Rack assembly complete with fixtures for mounting point group relays/"Q" style relays in Relay or EI Hut with all accessories like scaffolding, ladder, runway for indoor cables/wires alongwith mounting arrangement as per drg. No. RITES/SIG/GEN/006A-07.
8Main cable termination rack complete assembly with hylam sheet , screws, nuts & bolts, scaffoldingladders for cable wires alongwith mounting arrangements etc. as per Drg No.RITES/SIG/GEN/052A-09.
9Non deteriorating type fuses as per IRS-S-78/92 with latest amendment. Rating 2Amps-65%, 4Amps-25%, 16Amps-10%.
10Fuse inserts with fuse holders inspection by RDSO
116 Amp (D type)
121.6 Amp (Siemens type)
130.63 Amp (Siemens type)
14Fuse block made of PBT as per Specn.No. IRS-S-75/2006(Rev.2) and Drg.No. SA-23748 (Alt.4)
15Multi channel Earth leakage detector of 8 channels (AC/DC) as per RDSO/SPN/256/2002 along with insulation resistance meter, remote indication & buzzer in SM room at all stations. The tenderer should submit three years warranty certificate along with supplyof material.
16ARA terminal 6 way,made of PBT as per drawing No. 23756 (adv.) Alt3 or latest confirming to RDSO specn. No.IRS-S-75/2006 (Rev.2 or latest) with latest amendment
17ARA terminal (1 way)made of PBT as per drg.no.23746 & specn. No.IRS-S-75/2006 (Rev.2 or latest) with disconnection link as per Drg.SA-23746 Or 23745(Alt-5).
18Supply & fixing of 2-conductor disconnect terminal block for test &measurem entfrontentrysuitableupto2.5sq mmconductor similar to model No. 280-870 of WAGO make.
19Supply&fixingofEndplate similartomodelNo280-371of WAGO make .
20Supply &fixing ofDin 35Railofdim ension 35mmx 7.5mm 1mm thickness unslotted similar to model No 210-229 of WAGO make.
21Supply & fixing of End stop for Din 35 Rail 10mm wide similar to model No 249-117W AGO make.
22200 way tag block IRS:S77/2006 (Rev-1) with latest ammnd. & drg No. SA:24751, 52,53.
2396 way tag block IRS:S77/2006 (Rev-1) with latest ammnd. & drg No. SA:24751, 52,53.
24Base plate for Major/minor Group Inspected by RDSO
25Base plate for Mini Group Inspected by RDSO
26Base plate for Point Chain Group Inspected by RDSO
27Supply of hylem/decolam sheet 6 mm thick & size 2400 mm and 600 mm of colour approved site incharge
28Supply of earth Electrode with complete earthing arrangement
29Supply and installation of maintenance free single earthing for IPS/DAC Equipment. All the materials required shall be supplied by the contractor including cadmium bronze wire rope for connection between earth electrode and equipment box. Resistance value shall be less than 1 ohm.
30FURNITURE ITEMS
31Office Chair of continuous arms having cushened seats and rest T.W. Arm rest size 36" x 21" x 22 approx steel tubular frame gauge of the pipes 25mm dia x 18 gauge with olive green colours, Green stove enamelled "Indian Make". Godrej/Jalaram Make.
32Office Table of size of table top 1220 mm x 610mm height 750mm with laminated top with 3 drawers on the left hand side and one locker on the right hand side olive brown with Duplicate keys.Olive green colour Godrej Make.
33Plain storage almirah with 4 adjustable shelves size 1980mm height, 915mm width, 485mm depth, GodrejMake.
34Airy Revolving and tilting working cushioned adjustable height chair with arm rests, polished black.The chair has plastic caned seat and back on 25 mmround tubular frame.The base is of pressedsheet metal. Godrej/ Allwyn/ Chandan/ Khira make.Width 700 mm,Depth 700 mm, Height 870 mm, Adjustable seat height 410 mm to 520 mm, ColourGrey.
354 door book case of size 1675x840x308mm Godrej make
36POWER SUPPLY/BATTERIES
37SMPS based Integrated Power Supply as per RDSO Specification No. RDSO/SPN/165/2012 with latest ammendment alongwith 02 sets ofLMLA Battery Bank of 200AH & Battery rack (Configuration based on RDSO dwg. no. SDO/IPS/PI-10L/005 and SDO/IPS/PI-6L/RE 002 and site specific load requirement, shall be put up to RITES with load calulation sheet and approved by employer/consultant before supply)
38Supply of Automatic change-over unit for change-over between three power supply sources of 63 A/230 volts,single phase with provision of manual bypass arrangement. Drawing shall be got approved by Engineer Incharge.
39Supply and installation of Demineraliser plantof standard make of capacity 65 ltr. per hour approx. This includes all the pipe connections from the water source to unit and also to the collection unit.
40SIGNALING INDOOR CABLES/WIRES
41SIGNALING CABLES
42PVC Insulated Armoured, Unscreened, Underground Railway Signaling Cable as per specification No.IRS:S-63/2014(Rev.4.0).
432 core x 2.5 sq.mm.
446 core x 1.5 sq.mm.
4512 core x 1.5 sq.mm.
4619 core x 1.5 sq.mm.
4724 core x 1.5 sq.mm.
4830 core x 1.5 sq.mm.
49Supply of straight through heatshrink cable joint for underground signalling cable complete as per RDSO Specification No.IRS:TC-77/2012 (Rev.3.0) amnd.-1 or latest.
50PVC insulated armoured, unscreened, undergroungPowercable (Aluminum conductor) confirming toIRS-S:63/2014(Amd.-2) or latest& IS 1554 (Part-1) Rev 4.0 .- 2 core x 25 sq .mm,
51Underground railway jelly filled 6 Quad cable for signalling & telecom installations confirming to IRS: TC-30/2005 (Ver. 1) with latest amendment having 0.9 mm dia copper conductor.
52Supply of Thermo Shrink joining kit suitable for 6 QUAD jelly filled cable-straight throughas RDSO specn. No.IRS-S-TC-77/2012, (Rev.3.0) amnd.-1 or latest.
53Armoured Optical Fibre cable 24 Fibers as per RDSO specification No. IRS: TC: 55-2006 rev. 1 with Amdt. 1.1
54Supply of 2 x 24 fiber optic fiber splice straight joint enclosure (SJC) complete with all accessories of make TVSE R&M model No.1500- L 183- XXor Raychem make model.No.BPEO - Type 1-24F or 2179CS - 24F.
55Supply of Plastocrate pre-fabricated OFC jointing pits size1 x 1 x 0.6 meter as per technical specification.
56Supply of 20 Pair copper conductor size 0.63MM PIJF UG Cable as per RDSO Spec No.IRS TC 41/97 or latest
57Supply of Thermo Shrink Jointing Kit For Jointing Underground PIJF Cable as per spec. RDSO/SPN/TC/57/2015 (Rev.1)
58Cable unarmouredPVC insulated multi core unseathed with plain annealed copper conductor as per colour coding scheme of Raliways in accordance withSpecification No: IRS-S-76/89 withAmendement -2 or latest-
5960 C x 1 mm dia.
6060X0.6 mm dia
6140X0.6 mm dia
62Jumper wire 1X0.6 mm dia
63Jumper wire 1X1 mm dia
64Cable unarmoured PVC insulated, unseathed with plain annealed high conductivity 650V grade copper conductor as per colour coding scheme of Raliways in 100 meter coils, confirming to RDSO Specification No: IRS-S-76/89 with latest amendment-
6516 x 0.2 mm.(Grey)
661x6 sq mm. (multistrand flexible wire) (Red & Black)
671x10 sq mm.(multistrand flexible wire)(Red & Black)
68ELECTRIC POINT MACHINE
69Electrical point machine, IRS heavy duty non-trailable rotary locking type 143mm throw to operate on 110V DC complete with lock & detector slides and cable termination box with ARA terminals as per IRS:S-24/2002 & IRS-S-37/82 with latest amendment, Drg. No. S-10910 for motor Assembly Drg. No. S-10800. (One No. tool kit will be supplied for installaton for a group of 08 Nos of point machine)
70Point Machine ground fitting set as per RDSO Drg.IRS 3361-62 (IRS type)
71Insulationforgauge tie plateforBG as perIRS-S-40/84anddrg.No.T-10372, T-10368, T-10371 each set comprising of : a) Insulating plate - 2 No. b) Bushes-6 No. c) Washers-12 No.
72Insulation for"P" bracket for point machine as per Rly. design eachsetcomprising of : a) Channel side plate LH-2No. b)Bushes -4 No. c)Washers (Nylon)) -4 No. d)Washers (Iron) -4 No.
73TRACK CIRCUITS
74Track feed battery charger 110 V AC / 2 - 6 V DC - 5 amp charging rate suitable to charge 1, 2 or 3 cells of 80 AH, to IRS-S-89/93 Amendment-2 or latest.
75Track feed variable resistance (with phenolic moulded base) 30ohms to suit RDSO drawing number SA20166/M/adv Alt-1, IRS: S-23.
76`B" type choke as per specification No.IRS-S-65/83 Amndt -1 or latest.
77Fibre glass Track Lead Junction Boxes as per Drg. No. RITES/SIG/GEN/42-2008 complete with one way terminal block and 450 mm long, 25mm dia plastic HDPE pipe. termination of signalling cable for the use of track circuit.
78Low Maintenance secondary cell of 80AH. Confirming to RDSO Spec. No. IRS:S88/2004 (A) Amndt.-1 or latest.
79Channel Bond pin single groove. Tinned or Zinc coated 7mm dia. As per RDSO specn. No. IRS:S-17/75 with Ammendment 1 for bonding track ckt. Wires.
80G.I.Bond wire soft 8 SWG for bonding resistance -132 ohm/Km. at 27 deg.C. to IS-279
81Nylon Insulated rail jointcomplete as per specn.IRS-S-40/84 andRDSO"sDrg.No SA-22101 (alt-6) for 52 kg rails /SA-22171 (alt-2) for 60 Kg rails/ SA-22191 (alt-2) for 90R railscomprising of : a) Channel side plate LH -2No. b) Channel side plate RH -2 No. c) End post- 1 No. d) Insulating plate.- 4 No. e) Bushes- 8 No. f) Long fish bolts. - 4 No.
82BLOCK INSTRUMENT
83Block Instrument - Block proving with digital axle counter (BPAC) conforming to Specn. No. IRS: S-105/2012 (Ver.0 or latest) using Universal Fail Safe Block Interface (UFSBI) for Single Line and Double line operation consisting of the following: a) Universal Fail Safe Block Interface (UFSBI) conforming to Specn. No. IRS: S-104/2012 (Ver.0 or latest) - 2 Nos, b) SM Panel (RDSO Drg. No. RDSO/S/32019) with accessories - c) Relay rack with double locking & sealing arrangement. Wiring diagram as per RDSO Drg. No. - RDSO/S/32020 - 2 Nos. Relays to be supplied with prewired relay rack QN1 = 44 nos., QL1=4 nos., QNA1=12 d) Block Telephone RDSO Spn. No. RDSO/SPN/191/2005 = 2 Nos.
84Supply of Multi Section Digital Axle Counter System (MSDAC) complete system as per RDSO Specification NoRDSO/SPN/176/2013 (Version 3 ) or latest consisting of:- 1) Central evaluator Unit 2) SM’s Reset Panel 3) Field unit along with web detector 4) Centralised High Voltage DC-DC convertors 5) Final track clearance relay for each section along with accessories equipped for detection points and track section.
85Tool Kit of MSDAC consisting of the following:- 1) Portable Data Analyser with Data Analysis software for report generation & Analysis-1 No. 2) Pure Sine wave Digital Multimeter Kusam – MECO Make Model No.859CF or equivalent – 1 No. 3) Dummy Wheel CEL makes – 1No. 4) Ring Spanner 17-19, 24-26 – 1 No. each 5) Open end Spanner 17-19, 24-26- 1 No. each 6) Socket Spanner with handle – 1 no. 7) Screw Driver No.902 – 1 No. 8) Screw Drive No.935 – 1 No. 9) Torque Wrench – 1 No. 10) Marking jig for drilling – 1 No. 11) Monitoring Unit- 1No
86SIGNALS
87Colour light signal (2 aspect) complete set as per drg.No.SA - 23003 A/M (adv.) alt.9 & Specn. IRS-S-26/64 consisting of the following items :
88Signal post 140 mm dia 4.5 mtrs. long to IRS-S-6-81.
89Signal base Cast Iron 140 mm dia. to drg. No. S-2011/M.
90CLS ladder complete with platform and base 4.5 mtrs.long to drg.No.SA-23153 (Adv.) Alt 1.
91Colour Light Signal Unit 2 Aspect complete with outsignal transformers, lenses & lamps, suitable for 140 mm dia.post as per drg.No.SA - 23003 A/M (Adv.) alt.9 & Specn. IRS-S-26/64.
9204 nos. Anchor bolts complete (915 mm x 75mm x 24 mm) to drg.No.SA-116 A/M & IRS-S-10/78
93Offset bracket of main signal for 140 mm dia post to 23080 (adv) alt.1
94Junction type route indicator 2 way complete without lenses, lamp holders and lamps. to IRS-S-66/84, IRS-S-23/86 with RDSO drg.No.SA-23402 (Adv.) alt 2 or latest.
95Junction type route indicator 3 way complete without lenses, lamp holders and lamps. to IRS-S-66/84, IRS-S-23/86 with RDSO drg.No.SA-23403 (Adv.) alt 2 or latest.
96Supply & installation of universal AC/ DC numeric route indicator for 1-19 routes with left & right arm complete with optical sensor, housing w/o mounting pole for use with LED ECR.
97Independent shunt signal complete having following items.
98Shunt signal post 90 mm dia 1m long to IRS-S-6/81.
99Shunt signal surface base 90 mm dia drg.No. S-2011.
100Position light shunt signal unit without lamp holder unit,lenses & lamps to RDSO drg.No.SA-23840(adv.) ALT-2.
10104 nos. anchor bolts for shunt signal (305mm. X 50mm. X 20mm.) to drg.No.SA-110 A/M.
102Offet bracket for 90 mm dia drg No. S-2011
103Shunt signal dependent type drg No. SA-23840 (adv.) Alt.-1 and S-23845 (adv.) with offset bracket 3½"" dia.to suit 140mm. Outside dia post complete without lenses, lamps & lamp holders.
104Calling on signal unitposition light type complete with mounting socket to Drg No. SA-24351 (Adv) or latest, specn. No. IRS-S:10/78, IRS-S:26/64.
105LED for Main aspect signal lighting unit conforming to Indian Railway chromatically standards and RDSO Specn. No.RDSO/SPN/153/2011 REV.4.1 to use with AC LED ECR. (This item includes supply of current regulator, Health monitoring unit, audio visual alarm, fuses and other accessories required for fixing). .
106For Redaspect
107For Yellow aspect
108For Green aspect
109LED signal lighting unit for Junction Type route indicator conforming to Indian Raiway chromaticallity standards & RDSO Specn. No.RDSO/SPN/153/2011 REV.4.1with latest amendment. (This item includes fuses and other accessories required for fixing)
110LED signal lighting unit for calling on signal conforming to Indian Railway chromaticallity standards and RDSO Specn. No. RDSO/SPN/153/2011 REV.4.1with latest amendment. (This item includes fuses and other accessories required for fixing)
111LED signal lighting unit for shunt signal conforming to Indian Railway chromatically standards and RDSO Specn. No. RDSO/SPN/153/2011 REV.4.1with latest amendment. (This item includes fuses and other accessories required for fixing)
112Supply of hand cuff (universal) locks with key (one key for every 4 locks).
113Signal number plate as per drawing no. RITES/SIG/GEN46-08 3mm. thick white laminated MS sheet shall be used.Letter shall be written in black on yellow background.
114Supply of various types of markers as
115C markers as per drawing no. RITES/SIG/GEN45-08 circular disc made of 3mm. thick white laminated MS sheet shall be used.Letter "C" shall be written in black.
116Supply and fixing of description boards made of ply 6 mm thick with laminated trouble shooting chart fixed on it and 1"x1" wooden batten fitted all round on the rear as per instruction of the Engineer. All the materials to be supplied by contractor.
117Supply of Goods Warning boardStop Board complete with all fittings:Rectangular board of size 600mmx1000mm with angle iron for fixing. Yellow retroreflective tape on black background.
118APPARATUS CASE
119Steel Appratus case Full, complete with `E" type lock & keys to drg. No.RITES/SIG/GEN/043-09. The E type lock shall have ward No. 32.
120RELAYS
121Relay "Q" series neutral line, AC Immune, plug-in type, Style `QNA1".DC Neutral line, 24V, 8F/8B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to BRS:931A, IRS:S 60, IRS:S 34 & IRS:S 23 with latest amendment (as applicable). The interlocking code for this unit shall be ABDFH.
122Relay "Q" series neutral line, AC Immune, plug-in type, Style `QNA1".DC Neutral line, 24V, 12F/4B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to BRS:931A, IRS:S 60, IRS:S 34 & IRS:S 23 with latest amendment (as applicable). The interlocking code for this unit shall be ABDFH.
123Relay "Q" series neutral line, AC Immune, plug-in type, Style `QN1".DC Neutral line, 24V, 12F/4B contacts, front and back contacts metal to carbon with plug board, retaining clip & connectors conforming to BRS:931A, IRS:S 60, IRS:S 34 & IRS:S 23 with latest amendment (as applicable). The interlocking code for this unit shall be ABDFH.
124Relay, AC immune, plug-in type, style ‘QTA2’, neutral track, 9 ohms, 2F.1B contacts, front and back contact metal to carbon, complete with plug board, retaining clips and connectors confirming to BRS-939A, BRS-966 (Appendix F2), IRS-S-34 & IRS-S-23 (as applicable).
125Relay AC immune , Plug in type Style QSPA1 Neutral Line Slow to pickup, 24V DC 8F,4BcontactsFront and back contactsMetal to Carbon complete with plug board retaining clips and connectors conforming to BRS:933A,IRS-S60 &IRS S23 (as applicable). The interlocking code for this unit shall be ABDEJ
126Relay, point contactor unit, Non-AC Immune, plug-In type, 24V DC and capable of controlling Electric point machine operating on 110V DC conforming to IRS:S 46, IRS:S 34 & IRS:S 23 (as applicable). The unit shall consist of N/R relay (Double wound DC neutral line relay), XR relay (DC Neutral relay). W(N)R/W (R) R - mechanically interlocked relay & WCR (Heavy duty contactor relay with 16 Ampere breaking capacity). All the above relays shall be mounted on pre-wired base plate.
127Plug in type combination of 2 Supply of Plug In type 2 no. of K-50 Neutral(AC Immunised) Siemens make (Nos. RSSK 30/00781) (Ref. IRS:S46).or functional equivalent without base plates. Contact configuration 5F/3B or 6F/2B or 4F/4B to be specified by Engineer incharge.
128Plug in type combination of 2 Supply of Plug In type 2 no. of K-50 Neutral(Non AC Immunised) Siemens make (Nos. RSSK 30/0011) (Ref. IRS:S46).or functional equivalent without base plates. Contact configuration 5F/3B or 6F/2B or 4F/4B to be specified by Engineer incharge.
129Mini group K-50 Interlocked Siemens make (No.RSSK 30/0012) or functional equivalent. (Ref. IRS:S46)
130Supply of Shunt Signal Group A-RT-RG-A065 Siemens make or functional equivalent without base plates.
131Supply of Route Group Siemens Make ( No. RSSK 31/0002) or functional equivalent without base plates.
132Supply of Point Group RRI, Siemens (No. RSSK 3515/19) or functional equivalent without base plates.
133Supply of Point Chain Group Siemens make (No. RSSK 3515/3)or functional equivalent without base plates.
1342 Aspect main signal group type, RSSK/3525/2
135Fail-Safe Electronic timer, 24 V DC, 120 secas per RDSO specification IRS: S-61/2000 with latest ammendments.
136Fail-Safe Electronic flasher device as per RDSO spec.RDSO/SPN/173/2002 with latest ammendments.
137Supply and installation of key lock relay
138Supply and fixing of Crank handle Box 1000 x 250 x 150mm made of 12 mm thick Teakwood with a glass front and padlocking and sealing arrangement as per standard practice.Pad locks to be supplied by contractor, all materials i.e. Teakwood, handle, hinges, Glass sheet of 3mm thick to be supplied by the contractor.Box to be polished and description to be painted as per instructions of Engineer in charge.
139CIRCUITS & DRAWINGS
140Design, prepearation & supply ofSix (06) hard copies of each documents along with soft copy for the mention below alongwith original tracing on a standard 7.5microne polyester film in AUTO CAD FORMAT. (The item includes supply of two sets of drawings for approval and corrections thereon as suggested by RITES)
141Cable route plan
142Location box details with location wiring diagram
143Cable termination details
144Cable corage plan
145C.T. Rack details
146Track bonding plan
147Cable jointing details
148Signal lighting circuit
149Circuit diagram for LC Gate No.
150SWR
151TOOL KIT
152Supply of maintainer"s tool kit (Gedore or Taparia make) consisting of items as per list below:- i) Insulated Screw Driver 12" -2 No. ii) Plier electric 8" - 2 Nos iii) Plier cutting 8" - 2 Nos iv) Stripper - 1 No. v) Nose Plier - 1 No. vi) Spanner Set-1 No vii) Spanner double ended -1 No viii) Hammer Ball piece (medium) - 1 No ix)Soldering Iron 125 watt-1 No x) Soldering Iron 65 watt - 1 No xi) Multimeter digital (standard make) - 1 No. xii)Tool Boxof 18" size similar to VIP or Alfa make
153PROTECTION ITEMS
154Non-Split double wall corrugated (DWC) pipe of HDPE Confirming to IS:14930 part-II, with threaded coupler, of following sizes:
155Size : 120 mm outer dia. and 103 mm inner dia.
156Size 200mm outer dia and 175 mm inner dia
157Supply of Half split double wall corrugated (DWC) pipe
158Size : 120 mm outer dia. and 103 mm inner dia.
159Size 200mm outer dia and 175 mm inner dia
160Supply of OFC Chamber
161Supply of RCC half round pipe
162Supply of Galvanized Iron pipe 100 mm dia `B" class with end clamps OR Galvanised Iron pipe 100 mm dia `B" class,(6 Mtr. Length) as per specn.No.IS-1239, part 1 / 1990. along with threaded coupler (Perforated with 6 mm holes)
163Supply and fixing of FRP cable route marker as per drg. No. RITES/SIG/GEN/048-08.
164Supply and placing of second class bricks/Fly Ash brick size 225mm x 112mm x 75mm (9 bricks per Mtr.) after laying of cable & refilling the trench by loose soil of 100mm to over cable.
165Supply of "B" & "C" class surge protection system consisting of lightning current arrestors two nos. of class "B" for connecting between line & neutral and neutral & earth & class "C" for single phase power supply in TT network, housed in a polycarbonate transparent box with IP 65 protection, all conforming to RDSO spec. No. RDSO/SPN/144/2004 or latest.
166Supply & fixing of Fire Extinguisher. Necessary nuts, bolts,, clampls, etc shall be supplied by the contractor.
167Supply and Installation of Earth electrode assembly and concrete encloser with cover as per drg. No. RITES/SIG/GEN/013-98 and RITES/SIG/GEN/014-98 respectively. This includes providing connection to location box, signalunit, block instruments, cables etc. through GI wire 8 SWG suitably sparted on MS flats size 30 x 3 mm as per drg.No. RITES/SIG/GEN/015-98,RITES/SIG/GEN/016-98 & RITES/SIG/GEN/017-98. This includes: (i) Digingof pit in earth 3 m deep. (ii) Casting of cement concrete enclosure as per drg.No.RITES/SIG/GEN/014-98. (iii) Soil treatment as per standard practice involving supply & pouring of salt & charcoal. (iv) Connecting the equipment through earth lead wire & soldering. (v) Supply of cement,wiring material & soldering material.
168TELECOM
169Supply of VHF transreceiver set simplex, 25 watt similar to Motorola model no. GM 338 with suitable antenna attached to 12 feet support pipe and 30M RF cable. This shall also include the Power supply for 25W radio (12V/15Amp) with Sealed maint. Free battery (65AH) and one BNC to VHF adapter. This item shall comply to technical specification para.-16.0.
170Supply of VHFmobile transreceiver simplex, 5 watt similar to Motorola model no. GP 328 with rechargeable battery. This will include battery charger, one rechargeable spare battery and two spot frequencies for 5W and 25W radios.(supplier shall obtain spot frequencies from WPC). This item shall comply to technical specification para.-16.0.
171MISCELLANEOUS
172Hydrometer, exide make or similar for measuring specific gravity of battery graded acid with mounting stand in location boxes. Consignee inspection under manufacture certificate.
173Supply of Battery Tester
174Supply and installation of Electronic Rat Repellant of reputed make working on sonic and ultra sonic frequencies as per instructions of site Engineer.
175Supply and fixing of Media convertor
176Supply and fixing of24 Port Manageable switch
177Supply and fixing ofLAN Extender
178Supply and laying of HDPE telecom duct with outer diameter of 40 and inner diameter of 33 mm permanently lubricated as per Specification no. RDSO/SPN/TC/45/2013, Rev.-2.0 Amdt.-1.0 & 2.0 orTEC GR No.G/CDS 08/02 Nov.2004 with latest amendment as available or latest. HDPE pipe shall be suppliedFor each Km. of HDPE duct following items are to be supplied alongwith 4 mm dia polypropylenerope of approved quality inside whether required. For each Km. of HDPE duct following items are to be supplied a) End plugs-2 No.b) Cable sealing plugs - 2 Nos.C) Plastic couplers slip fit/push fit type-2 No.d) End plugs to be provided along with drum - 2 No.
1790 db Connector
180Splicing of 24 fibers OFC Cable, measuring of jointing loss, setting of fiberin joint enclousre box and fitting inpre-fabricated Plastocrate OFC jointing pits size1 x 1 x 0.6 meter and burried in the ground as per Drawing No RDSO/TCDO/COP-21.
181Split AC ( Capacity 2 Ton)
1822 Aspect Group Relay suitable for LED Signal Make siemens type A-RT-RG-A066(without base plate
183Digital Multimeter Rishabh make or similar
184Digital Clamp Meter (KT-203/KEW-203) or similar
185Test Piece with 5mm, 3.25mm and 1.62 mm aguge
186Hydrometer, exide make or similar for measuring specific gravity of battery graded acid with mounting stand in location boxes. Consignee inspection under manufacture certificate.
187Gsoline Track drill machine (7.14 mm to 30 mm)
188Digital Cablle Fault Locator as per specification attached
189Cable Route Locator/Tracer withDigital depth Analyser, Model RD7100DL Make C Scope or DYNATEL OR RADIODETECTION or similar
190Portable splicing machine, Make INNO or similar Model INNO VIEW 6C or similar
191WI-FI DSL Router
192Cat-6 cable
1936 Core armoured fiber cable
194Conference system for 12 delegate unit
195Auto phonbe
196Caller Id with speaker phone
197Projector
198Projector screen
1999 u Rack
20012 u Rack
201Pig tail
20220 Pair CT Box
203Loaded LIU
204Patch chored SC-SC 10 mtr length
205RJ45 connector
20610 PAIR SWITCH BOARD CABLE
207I/O box
20816 Port NVR
209POE Switch 24 Port
2108 port POE Switch
211CCTV Camera
2125 KVA UPS
2130.6 KVA UPS
214Spike buster
215Installation , wiring, testing and commissioningof LED based operatingcum indication panel as perspecn. No. S-36-96. This includes :
216Termination of cable/ duly fixed with MS clamps on Tag block / 8 way strip
217Supply of MS angle /flat, teakwood, bolts & nuts & screws etc.
218Termination of all cores of all types of Indoor/outdoor cables (Excluding termination in location boxes and terminations on items coming under item No.1 of Schedule A (Supply )after its laying, onboth ends and providing number ferrule on each core. This also includes fixing of ARA terminals/disconnecting type terminal block/ 8 way strip, meggering and preparation of test report for core to core and core to earth on prescribed proforma for each core of the cable separately. This also includes dressing and lacing of cables on both ends. Proforma for testing and material for lacing to be supplied by the contractor.
219RELAYROOM
220Erection of cable termination rack.Clamping of cables, Numbering of cables with engraved aluminium strips, Supply of nuts & bolts, MS clamps & cement for massonary works.This will also include paintng ofCable/core particulars for each trminationwith contractors own paint.The place for erection of Termination Rack shall placed as decided by Site Engineer
221Installation of relay rack assembly complete alongwith wall supports, sccaffolding, ladders/runway for cables, relay base plates etc. This includes Fixing of Relays with retaining clips, Fixing of disconnecting type terminals/ARA Terminals, PBT Fuse bases( supplied under Schedle A,) , termination of cable cores/wires, Supply of nuts & bolts, MS clamps & cement for massonary works.:This will also include Painting of Relay description on the front side and back side of the Relays as per instruction of site engineer
222Wiring of relay base plate to other base plate as per approved diagram & soldering after testing. It includes numbering of wires.This work also includes bunching and dressing of all cables/wires.
223Installation, wiring, testing and commissioningof multi channel earth leakage detector including supply of mounting arrangement.
224Necessary arrangement for manufacture, transportation & installation of station masters console for fixing telephones & other equipments as per instruction of Engineer incharge. This includes : All materials like 25mm thick hylum sheet etc. required for the above including sundry items like bolts & nuts, screws, MS angle / flat shall be supplied by the contractor.
225Fixing, Wiring & soldering of Mini Group Base, ECRs,Point Group Base, chain Group base, Signal Group Base, Shunt Signal Group base, timer relay, Track Repeater Relay Bases etc after sizing, Pairing and dressing of indoor cables at each relay base, preparation of wiring and soldering of inter wiring group at Point Group Bases.
226Grouping, Sizing, Soldering & Dressing of Indoor cables at IDF tag block and at control panel, indication panel Tagblock, continuity testing of indoor cables cores between IDF to concerning relay control and operational panel tagblock to IDF tagblock, IDF to data logger, IDF to IDF of two relay rooms etc.
227Grouping, Sizing, Soldering & Dressing of Indoor cables at CTR tag block , fixing, wiring and soldering of 4 pole On-OFF switches, resistances, condencers, transformers units etc in their respective positions, jumping, terminating, dressing & soldering of jumpers at CTR tagblock.
228Fixing, wiring of fuse assembly complete
229Fixing and wiring of bus-bar assembly complete including lacing & dressing (wiring matching with existing LT panel/IPS) wiring of one No. phase to 3 phase converter replacement of various power supply equipment at existing power room transformers etc
230Jumpering & wiring of among IDF tagblock as per approved wiring diagram including wiring related to block.
231Dressing, Lacing of IDF jumpers, soldering of jumpers at IDF tagblock
232Lettering/Nomenclature of indoor particulars
233POWER SUPPLY/BATTERIES
234Installation, wiring, testing and commissioning of Integrated Power Supply (IPS) system, at station as per technical specification and instructions given in Installation manual of OEM.Approvalfor installation drawingsshall be obtained from project consultant before installation. This includes supply of allmaterials required for installation and initial charging of low maintenance Lead-Acid batteries (3 cycles).
235Installation,wiring,testing & commissioning of LT power panel with auto change-over. This includes fixing of power panel.termination of LT cables & fixing of Auto-change-over management and its wiring and supply of MS angle,nuts & bolts etc.
236Installation, connection & commissioning of a set of surge protection system consisting of lightening current arrestors, 2 Nos. of class-B by connecting between phase & neutral & neutral & earth; class-C with inbuilt thermal isolating device on single phase supply.
237CABLE LAYING
238Excavation of Trench, Depth 1.0 Mtr. & width 0.3 Mtr., in all soils including soft/hard rocky area and clearing of roots of trees, bushes, rocks etc., ballast and reconditioning etc., (including bailing out water and disposal of extra soil) including back filling with excavated earth and ramming of trenches after cable laying for the following depth and width as given below. The contractor has to conduct detailed site survey of the cable route as per Drg No. RITES/SIG/GEN/021-98.Prepare a plan to get approval of the owner"s authorised representative, putting white lime powder marking before excavation of earth under supervision of owner"s authorised representative.Whereverseveral cables of different categories have to be laid in the same path, all cables shall be separated with brick through out the length, instead of seperate trench in the concerned area. This also includes:
239Covering of laid cables in trenches by a layer of 550 mm thick loose soils before covering by split DWC pipe/bricks approxiamately
240Disposal of soils, clearing of roots, bushes, etc in all types of soils
241Laying of cable route markers along with the cable route as per the instruction of site incharge.
242Excavation of cable trench of 1.0 m. depth & 300 mm. wide across the track width at level / track/Road crossing platform &refilling after laying DWC/RCC pipe (laying of DWC/RCC pipe shall be paid under separate item of schedule) as per cable route chart & technical specification as per Drg.NO.RITES/SIG/GEN/028-98. This include repairing and plastering of platform/pucca road after cable laying.
243NOTE:- Power cable, signalling cable, Quad cable, PIJF, OFC etc. as mentioned above, where required, shall be laid in the same trench as signalling cable but in a separate pipe.
244Cutting smoothening of inside surface of chase in concrete or hard rocks having size 80mm depth & 70mm width. This work includes laying & covering of cable laid in the chase with brick(225 x 100x 75 mm) i.e. 9 bricks per meter second class bricks placed & embedded longitudinally & plastered on the top of the bricks as per drg No. RITES/SIG/GEN/025-98. This item includes the cost of bricks, cement & sand etc.
245Filling of cable duct by sieved silver/fine sand after laying of cable in relay rooms. Supply of sand shall be made by the contractor.
246Transportation & Fixing/ laying of DWC/RCC pipes for laying of cables (including under-neath the track, Road crossing or other platform cutting etc.) as per drg.No.RITES/SIG/GEN/028-98 & RITES/SIG/GEN/031-98.
247Transportation & Fixingof Galvanised iron pipe 100 mm dia. on panel buildings. This includes supply of clamps, support, nuts, bolts etc. & concreting of ends with brick masonary work including supply of cement, sand an aggregate.
248Transportation of cables in roll with or without wooden drums to work site and meggering before loading and after laying, and recording the values in cable insulation register along with representative.
249Laying of signalling/Telecom cable in the trench/GI/RCC/DWC pipe as per cable route plan (Note: before issuing of cable to the contractor, the cable will be meggered jointly by the contractor and RITES Engineer at site and meggering certificate will be submitted in the office of the Engineer In Charge. Where cable is laid in HDPE pipes, no protective bricks are required. The same procedure will be adopted after the cable in laid at site without which no payment will be made to the contractor. If the insulation resistance after laying of cable is less than the reading previous meggering report. The contractor will have to repair or replace the defective cable at his own cost for which no charges will be paid .
250ProvidingHeat Shrinkable joint for all type of S&T cable with contractor"s all materials.
251All the materials required for the work are to be arranged by the contradtor himself at his own cost except Thermoshrinkable jointing kit which is already covered in Supply portion of the tender.After jointing the cable through test such as insulation test,Continuity cable losses etc. to be carried out jointly with the Railway Engineer.If any defect or any damage observed during jointing, the contractor should redo the joint free of cost.
252POINTMACHINE
253Installation, wiring, testing and commissioning of 110 V,DC point machine as per specifications andapproved wiring diagrams.Thisincludes:
254Fixing of point machines on MS plate fixed onsleepers complete with fixing of anti theft covers, cable terminal box, ground connection.
255Fixing of insulation for gauge tie plate and crossingplate for 52 / 60 Kg. points and crossings.
256Fixing of insulation for switch extention pieces (D brackets) andleading & following stretcher bars.
257Wiring from the cable termination box to the point machine as per specifications.
258All smithy works.
259Supply of MS plates, flat, angle, bolts, nuts, pins as required.This item also includess supply & fixing of GI pipe bend for the protection of cablefrom cable termination box to piont machine.
260Testing the point machines from point of operationincluding testing with 5 mm test piece.
261P-way works required before provision of point machines such as .squaring of switches, packing and leveling/alignment of track,easing or rails on either side of points to be interlocked,making proper spacing of sleepers etc
262Fabrication, supply and erection of name plate for point machine as per Drg. No. RITES/S&T/ROU/PMNP-01 and as per instruction of Site Engineer. This includes supply of MS Plate (Size: 350mm x 250mm, 3mm thick), MS Angle (Size: 25mm x 25mm, 3mm thick), Cement, Sand, Aggregate, Paint and all other material required for this work. All the smithy mechanical and electrical work/arrangement shall be done by the contractor at his own cost. Point Number shall be written in black on yellow background in 150mm height on both side of the plate.
263DC TRACKCIRCUIT
264Fixing & wiringof track circuitequipment such as battery chargers, track feed resistance, `B" type choke, relays batteries etc.as per approved wiring diagram inlocation box. Thisincludes :- (i)Supply, fabrication & fixing of duly varnish teakwood planks of 25 mm thick. (ii)Supply of fixing material.
265Installation, wiring, testing & commissioning ofDC track circuits as perapproved standard practice. This includes :
266Installation of all types of lead wires, jumpers and rail head continuity bonds ,insulation joints using contractors own consumables & pin brazing machine
267Fixing of track lead junction boxes as per drg. No. RITES/SIG/GEN/039-2007. This also includes painting of TLJB.
268Charging of track Batteries, Energising the track circuit and testing with 0.5 ohms train shunt resistance.
269On straight portion of track
270On point and crossingportion of track
271COLOUR LIGHT SIGNALS
272Excavation of pit, casting & plastering of concrete foundation for C.L.Signal & ladder. as per drg.No.RITES/SIG/GEN/001 -98. This includes :Supply of cement, sand, stone chip & mixingin the ratio 1:3:6.
273Erection of2 aspect colour light signals.This includes :
274Erection of surface base, signal post, signal unit, junction type route indicator, shunt signal on offset bracket,calling on signal, ladder with guard & platform. Fixing of signal number plate, P/C/G marker & blanking-off signals. It will also include protective screen, wherever required.Fixing ofhoods & LED lamp units with current regulating transformer on 2aspect signal. Termination of the tail cable in the signal unit.This incuded digging/pulling of cable already laid. This item includes the cost of all the fixing materials required to execute this activity.
275Wiring & testing of signal unit as per the specifications and directives of engineer at site.
276Testing & commissioning of 2 /3/4aspect colour light signals.
277Excavation of pit, casting & plastering of concrete foundation for shunt signal.As per Drg. No.RITES/SIG/GEN/002-98.This includes : Supply of foundation nuts & Bolts, cement, sand, stone chip & mixingin the ratio 1:3:6.
278Erection & wiringof independent shunt signal.This includes :
279Erection of surface base, shunt signal post, shunt signal unit.
280Fixing ofhoods and LED lamps with regulating transformer.
281Termination of the tail cable in the signal unit.
282Wiring of shunt signal unit with wiring material.
283Necessary arrangement of material to be used by bidder own arrangement.
284Installation of shunting limits boards/Goods warning board/stop board as per standard practice at site. The necessary materials like cement, concrete and sand etc., for the installation of these boards shall be supplied by contractor.
285APPARATUS CASE
286Excavation of pit, casting of concrete foundationsfor full location box as perDrg.No.RITES/SIG/GEN /003-09This includes : Supply of Foundation Bolts and nuts, cement, sand, stone chip & mixing in the ratio 1:3:6.
287Erection of full location box on foundation including fixing of `E"type lock & locking arrangement,wiring, testing & commissioning as per approved disposition plan& wiring diagram. Thisincludes -
288(i). Necessary arrangement of material& fixing of hylum sheet on 25 x 25 x 3 mm angle iron frame , resin bonded 10 mm thick grade P3 in standard size for shelves, boardfor fixing ARA terminal, disconnecting type terminal blocks, fuse blocks etc.
289(ii). Termination of cables with number embossed ferrules, bunching of cables with PVC tape including supply of ferrules, tape, cable fixing clamps etc.This also includes clamping of ables with contractors own material
290(iii). Filling up pit inside the location box by sand and plastering on the topof the sand.
291(iv).Fixing of terminals, 8 way strips, disconnecting type terminal blocks, fuse blocks, N.D. fuses, etc. as per approved wiring diagrams.
292PAINTING
293Painting of two coats ofenamelpaint over one coat ofRed oxide primer on the following items after scrapping and cleaning of the surface whereever necessary. Primer & paints both Asian make are to be supplied by contractor. Location boxes inside & outside surfaces with Aluminium paint.
294Full case
295Painting of Main signal post with signal unit,surface base complete with route indicator, dependent shunt, calling On unit, ladderfittings as per Indian.Rlys. standard practice.
296Painting of two coats ofenamelpaint black Asian and Aiuminiumwhite asapproved by Site engineer over one coat ofprimeron Shunt signal unit , base and post
297Painting of two coats ofenamelpaint black Asian and red oxide asapproved by Site engineer over one coat ofprimeron point machine and ground connection respectively
298Cement concrete work for miscellaneous items with supply of cement, sand, stone chips and mixing in the ratio 1:3:6. This item includes excavation, raming, curing and plastering with cement & sand mixture (stone chips size not exceeding 40mm).
299Providing brick massonary in ratio 1:6 cement and mortar including plastering with 1:4 cement and sand mixture both sides. 20mm thick each with contractor"sown IInd nd class bricks including excavation curing, grouting,bolting etc.Whereever required bricks sand and cement to be supplied by the contractor.
300Dismantling of the following: -
301Signal posts/BSLB/SLB/Stop Board.
302Steel apparatus case with fittings.
303Relay racks with all fittings, battery racks complete, Equipment rack complete, SM`s slide.
304Battery charger, Battery set etc.TLBI, DLBI and other Misc. equipments.
305TLJB/Point JB
306Electric Point Machine
307Operating cum indication Panel.
308Location Foundation/ Signal Foundation.
309Axle counter
310Installation, wiring, testing and commissioning of Block Instrument - Block proving by Axle Counter (BPAC) along with Universal Fail Safe Block Interface (UFSBI). This includes supply of all the materials (which are not covered in supply schedule) required for the job .
311Intallation, programming, Testing and Commissioning of Central Evaluators of MSDAC supplied against itemof supply schedule (Bill-1) at panel building,wiring from CT rack to the Central Evaluator, Installation and wiring the reset box and wiring the power supply to the Central Evaluator including the supply of shielded cable of required conductor size as applicable with other accessories, with their own material.Note:1. Variation in detection points and/or track sections upto (+) 10% shall have no cost bearing.2. Installation of detection points and line side electronics box is not included in this item.
312Installation and commissioning of 25W radio at station building. This includes erection of power supply unit and antenna with support pipe.
313Manual horizontal auger boring/drilling of 100mm dia Horizontal Bore across the Railway Track/Across Road at LC gates by boring method at a depth of 1.65 mm from the ground level/ground level to be considered ignoring the bank height of the bank/load and insertion of GI pipes etc. as per the instructions engineer in charge at site as per drg. no. RAIL TEL/SR. OFC/2008/10.
314Construction ofS&T Panel Buildingwith doors & windows having locking arrangement, foundation work, superstructure, slab etc. complete in all respect as per approved drawings of RITES, including supply of materials, painting etc.This also includes electrification in S&T panel building ,preparation of detail design as required for obtaining approval of RITES.
3151) Panel room (8x10Sq mtr) 2) IPS Room (4X4 Sq mm) 3) Battery Room (4X5 Sqmm)
316Fixing/ laying of DWC/RCC pipes for laying of cables (including under-neath the track, Road crossing or other platform cutting etc.) as per drg.No.RITES/SIG/GEN/028-98 & RITES/SIG/GEN/031-98.
317Blowing of OFC through HDPE duct & protective work (elicited in above item) already provided.Where it is not feasible to blow OFC due to curves, road/track crossings, bridges or for any other reason, OFC shall be drawn/laid manually as per standard procedure.All the equipments and machinery required shall be arranged by the contractor at his own cost.In case OFC is to be laid adopting Direct in trench method then this item shall be paid as per accepted rate of item no. (6h) of this schedule.OFC and HDPE pipe shall be supplied by the railway.
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