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| 1 | SITC of 1010 KVA ,415V,50Hz 3Phase Silent Diesel Generator Set incl full tank HSD oil,comprising of Engine,Alternator,separate AMF panel ,Base frame ,Fuel tank,Battery,CPCB-II approved Engine & Acoustic Enclosure having following specifications, Engine deration calculation require to submit from Engine Manufacturer Only. Engine should not derate at 50 deg C.:- (Make: CUMMINS/Caterpillar/Volvo Penta) |
| 2 | Engine:- |
| 3 | Engine Type: 4 Stroke Diesel Engine |
| 4 | RPM:1500 |
| 5 | Rated Output:1180 BHP or Higher |
| 6 | Duty: PRIME POWER |
| 7 | Cooling: Coolant with radiator |
| 8 | Cylinder: 12/16 VEE |
| 9 | Aspiration: Turbo Charged |
| 10 | Type of Governor: Electrnoic A1 |
| 11 | Fuel Tank Capacity: Minimum Capacity 990 Ltrs |
| 12 | Fuel Consumption- at 50% rated load with Radiator or Fan: 116.1 Ltr/Hr (Maximum) |
| 13 | Fuel Consumption- at 75% rated load with Radiator or Fan: 153.3 Ltr/Hr (Maximum) |
| 14 | Fuel Consumption- at 100% rated load with Radiator or Fan: 203.8 Ltr/Hr (Maximum) |
| 15 | Over Load Capacity: 10% Overload for one hourfor every 12 hours continuous running at Full load or better |
| 16 | Engine instrument Panel:Consisting of starting switch with Key,Lube OilIndicator,water temperature Indicator, RPM indicator and Hour meter |
| 17 | Safety Controls:Emergency Stop ,Low Lube Oil Pressure warings/Shutdown ,High Engine Water Temp warning/Shutdown,sensor failure Indicator,Engine over speed indicator,Battery Charging and Low barttery indicator |
| 18 | Exhaust Silencer: Hospital Grade |
| 19 | Starting System: 12V/24V starting system complete with starter motor, charging alternator with rectifier and Cut-out as per manufacturer standard |
| 20 | Battery: Lead Acid, Low Maintenance or SMF and conforming to relevant IS Specification with Low/High Battery Voltage and Weak BATTERY WARNING. |
| 21 | Alternator:- |
| 22 | Make:Stamford/Leroy somer/Crompton |
| 23 | Rating:415V,3PH 50Hz,1010 KVA ,1500rpm, 0.8 PF |
| 24 | Type:Brushlress,Seperately Excited and self regulated |
| 25 | Insulation: Calss H (Tempt. 150 deg. To 270 deg) |
| 26 | Protection: screen-protected drip proof with Min IP-23 degree of protection |
| 27 | RPM:1500 |
| 28 | Voltage Regulation(max) : Less _+ 1/2% (Steady state) & Less than _+ 1% (No load to full load). (Integrated digital electronic voltage regulator). |
| 29 | Winding Connection: Star with Neutral (2/3 Pitch, Stator- Double layer & Rotor - Dynamically balanced) |
| 30 | Total Harmonic distortion in output waveform: Less 5% |
| 31 | AMF Panel:- |
| 32 | Cubical type floor mounted AMF Panel made from 14 SWG Sheet Steel, duly pre treated, powder coated painted and aesthetically finished, Suitable size of Aluminium Bus Bar for 1010 KVA DG set having current carrying capacity 1.3 A / sqmm and also suitable for controlling of DG set having following specification/ features. Manufactured by the OEM/CPRI/Approved Panel builder. |
| 33 | i)415V, 1600A ( Full load current) , 50KA, EDO type ACB with O/L, S/C, E/F protection and microprocessor based protection release , U/V release etc. (Master pact ) NW/ LK (‘U power’ Series) / ABB Emax] - 2Sets |
| 34 | ii) In Built By-Pass switch for rated capacity |
| 35 | iii)on-delay timer for load change over |
| 36 | iv)On delay timer for engine shut off |
| 37 | v)Engine On-Off switch (Push button type), Emergency stop ,Remote Start/Stop Control. , Manual Run / Stop Control switch , Panel Lamp/ Lamp Test Control Switch |
| 38 | vi)Battery charger completer with voltage regulator, booster selector switch, on-off switch, voltmeter and ammeter for charging the battery from mains. This will be in addition to the battery charging alternator fitted on the engine. |
| 39 | vii)Minimum five number indicating lamps to indicate \\"mains ON\\" LOAD MAINS Set running \\"load on set\\" battery charger on\\" |
| 40 | viii) Audio visual alarm for Low lubricating oil pressure, \\"High coolant temperature Start failure ,and DG over load.\\" |
| 41 | ix)Mode selector for setting the panel on Auto/Man/ Test Mode. |
| 42 | x)Microprocessor based relay with composite meter for digital display of following. |
| 43 | a)Generator voltage/AC Mains voltage |
| 44 | b)Generator Current in all phase |
| 45 | c)Frequency |
| 46 | d)Power Factor |
| 47 | e)Indication for Alternator supply |
| 48 | f) Running time indication number of hours of operation and service intervals ,service due indications |
| 49 | The AMF panel must be designed to ensure trouble free performance and ensure switching over Electrical Load to DG within 15(fifteen) second from the instant of mains failure. |
| 50 | Acoustic Enclosure:- |
| 51 | The DG set should have integrated acoustic enclosure at the manufacturing state itself High quality acoustic must be certified as per CPCB-II norms. |
| 52 | Base Frame-Rugged in construction fabricated out of ISMC Channel for mounting the engine, Alternator, Acoustic Enclosure etc. mounted on AVM pads and having provision for lifting Hook. |
| 53 | INSTALLATION |
| 54 | S&F MS angle iron structure made of (80x80x6)mm MS angle 50mm X 6mm MS flat , nut bolt etc to support 350mm dia MS pipe, chair for AMF panel etc. Incl painting and foundation if any as per GS. [For continuous vertical suppot of 1 set exhaust pipe along wall and vertical supports of horizontal run at suitable interval] |
| 55 | S&F special type MS angle iron bracket support of 40x40x6 mm MS angle with flat iron clamp with nut bolts washers etcsuitable for 350mm dia (vertical run) |
| 56 | Painting of any steel/ iron surface with no. of coats of paints as given below with ready mixed painUprimer of approved make and brand incl. preparation of surface by sand paper/emery paper, cleaning etc. for receiving fresh coat of paint. |
| 57 | 1st coat of aluminium paint over one coat of RO priming |
| 58 | 2nd coat of aluminium paint over 1st coat |
| 59 | Supply and Installation of exhaust pipe line connection with MS black pipe 350mm (14\\") dia ISI approved, necessary nuts, bolts, washer, gasket incl. electrical welding where necessary |
| 60 | S&F 350mm dia MS heavy type long bend |
| 61 | S&F 350mm dia MS heavy type 'T' |
| 62 | S&F 350mm dia MS plug. |
| 63 | Supply and Installation of exhaust pipe line connection with MS black pipe 250mm (10\\") dia ISI approved, necessary nuts, bolts, washer, gasket incl. electrical welding where necessary. |
| 64 | S&F 250mm dia MS heavy type long bend |
| 65 | S&F250mmX 250mm X350mm MS heavy type reducing \\"T\\"/ \\"Y\\" |
| 66 | Wrapping the Exhaust pipe line (350mm dia) with Al. sheet high quality with necessary wire mesh & 50mm thick glass wool.as per direction of EiC. |
| 67 | Wrapping the Exhaust pipe line (250mm) with Al. sheet high quality with necessary wire mesh & 50mm thick glass wool.as per direction of EIC. |
| 68 | S&F rain protection canopy for 350mm Exhaust pipe. |
| 69 | Hiring charges for scaffolding by bamboo, coir rope by square type arrangement for smooth working and lifting of MS black pipe for vertical installation including dismantling after completion of work. |
| 70 | Supply, transporation & pouring of HSD fuel incl. loading and unloading in both side also making the transportation charge from pump station to Section office site. |
| 71 | S&F 2 Kg capacity Gas pressure (DCP) fire extinguisher on wall by suitable size of iron bracket.(Make-Fire Shield/Surex) |
| 72 | S&F 9 ltr. Capacity round fire bucket with iron hook and duly filled up by sand. |
| 73 | Supply & delivery of 500 ltrs. Capacity heavy gauge MS sheet barrel with MS angle made support stand. |
| 74 | Supply & delivery of best quality oil hand pump with 1\\"(25.4mm) dia PVC flexible pipe (15' ft. approx.) |
| 75 | Excavation of soil for installation of Earth Electrode and filling & ramming. For Soft Soil. |
| 76 | Extra for treatment of soil by using salt & charcoal or coke for plate electrode. |
| 77 | Earthing with 80 mm dia GI pipe (TATA-Medium)x 3.0 Mts. long and 1 No. 65 mm x 8 mm galvanized (Hot Dip) steel strip (4 Mts. long), 20 mm dia x 125 mm long galvanized bolt, double nuts, double washers including finishing both ends by making holes etc. and S & F 80 mm dia GI pipe (ISi-Medium) protection (3 Mts. long) to be filled with bitumen partly under the ground level and partly above ground level to an average depth of 3.65 Mts |
| 78 | Extra for providing masonery enclosure on the top of the earth electrode of overall size 86.36 cm x 86.36 cm x 46 cm deep (below Ground level) complete with cemented brick work(1 :6) of 25 cm width duly plastered with cement morter (inside) Cl hinged inspection cover of size 36.56 cm X 35.56 cm with locking arrangement, GI reducer including drilling of 46 nos. 12 mm dia holes on the GI pipe. |
| 79 | Supplying & fixing earth busbar of galvanized (Hot Dip) MS flat 65 mm x 8 mm on wall having clearance of 6 mm from wall including providing dri_lled holes on the busbar complete with GI bolts, nuts, washers, spacing insulators etc. as required. |
| 80 | Connecting the equipments body to earth busbar incl. S & F 50 mm x 6 mm Galvanized (Hot Dip) MS flat on wall/floor with GI saddle as required and connection to equipments with incl. drilling holes, bolts, nuts.washers etc. |
| 81 | Supplying and Laying of 1.1 KV grade following sizes Al. armoured PVC/XLPE cable on existing cable tray/L- channel angle and binding with suitable size GI wire/or D-clamp incl. with earthing attachment in 2 x 10 SWG GI (Hot Dip) or through existing covered masonry trench incl. taking out RC covers, setting them in order, mending good the damages filling the trench with fine dry sand incl. supplying sand. Wire(Gloster/Havells/KEI/Polycab/RR) as mentioned below as per chaise of EIC:- |
| 82 | a) 2X1 core 800 sqmm (sub station panel to DG AMF panel) |
| 83 | b) 2X1 core 800 sqmm ( Gr Fl Main LT Panel Nuroscience Building to Chiller Main Panel at Rooftop) |
| 84 | Supply and laying of 16core 2.5sqmm copper Armoured control cable,after cutting floor/pavent/wall/and making holes incl. Embedding the cable at an average depth as 75mm and mending good the damages to original finish incl. Removing the rubbish as per direction of EIC.(Make-Gloster/Havells/KEI/Polycab/RR) |
| 85 | Supply and laying of 3core 2.5sqmm copper Armoured control cable,after cutting floor/pavent/wall/and making holes incl. Embedding the cable at an average depth as 75mm and mending good the damages to original finish incl. Removing the rubbish as per direction of EIC (Make-Gloster/Havells/KEI/Polycab/RR) |
| 86 | Supplying and fixing compression type gland complete with brass gland, brass ring & rubber ring for dust & moisture-proof entry of XLPE/PVC armoured cables as below : |
| 87 | 16core 2.5Sqmm Copper Aurmoured cable |
| 88 | 3core 2.5Sqmm Copper Aurmoured cable |
| 89 | Finishing the end of the Cu armoured cableas by crimping method incl. S&F solderless socket (Dowels make), tapes, anticorrosive paste & joiting materials. [PWD/GS Page No.: F-5 Item No.: 8/b] |
| 90 | 16 core 2.5Sqmm Copper Armoured cable |
| 91 | 3core 2.5Sqmm Copper Aurmoured cable |
| 92 | Supply & making end termination with Brass double compression gland and finishing the end of conductor by crimping method by aluminium lugs for 800 sqmm XLPE insulated aluminium conductor cable of1 .1 kv Grade as required. |
| 93 | Terms & Conditions |
| 94 | Rate should be quoted inclusive of all applicable taxes and Duty etc. |
| 95 | All materials, equipments & accessories must conform to relivent IS specifications. The DG set to be supplied must be from the authorized OEM of the respective Engine Manufacturer. |
| 96 | Nacessary manufacturer's test certificate for Diesel Engine, Alternator etc. will have to submit in triplicate copy during delivery for the equipment. |
| 97 | Copy of \\"Type Approval Certificate\\" and Certificate of \\"COP\\" must be produced at the time of delivery issued from component Authority (As per COP-II) |
| 98 | Circuit Diagram for AMF panel must be submitted from the Manufacturer/OEM. |
| 99 | The entire set must be warranted at least 15 months from the date of Delivery/12 months/ 5000 Hrs from the date of Commissioning whichever is latter. However Engine & Alternator should be warranted of 2 years/5000 Hrs, whichever is earlier. |
| 100 | Documents that authenticates such procurement from the Manufacturer / OEM or from their authorized sales channel and standard warranty / support should be sent from the e-mail of the Manufacturer / OEM / authorized sales channel to the e-mail of Engineer-in-Charge and hard copy of it to be submitted during execution, of work/submission of bill. If any refurbished material is supplied and installed, penal action will be taken as per existing rules |
| 101 | (Rates should be Quoted inclusive of all taxes & duities and L.W.C. @ 1% as applicable) Please Enable Macros to View BoQ information |