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| 1 | Sorting, Stacking, Loading, Carriage & Unloading of Structure |
| 2 | Sorting, counting, stacking, erection mark wise and loading of G.I. structure as per allotment on private truck/trailer at EFU Naini Prayagraj. |
| 3 | Safe carriage of loaded structure from EFU Naini Prayagraj to 220kV substation Loni. (Approximate distance is 1500Km To & Fro). |
| 4 | Unloading of carriage structure from truck/trailer including shifting, counting & proper stacking of G.I. structure at 220 kV substation Loni as per direction of SDO/JE. |
| 5 | Shifting, loading, carriage and unlodading of 220/132 KV 160 MVA Transformer at 220 KV substation Loni and its erection, testing and commissioning |
| 6 | Shifting/dragging of 160 MVA Transformer main tank from unloading site to transformer plinth up to 20 mtrs distance including turning of transformer if required including all T&P and other works to complete the job satisfactory at 220 KV S/S Loni. |
| 7 | Additional Shifting of the Tank of above Transformer. (1 Job for every 5 Meter). |
| 8 | Complete, erection of new 160 MVA T/F work includes erection of radiator, conservator tank, turrets, connecting of all oil pipe line, HV/LV/Neutral bushing, erection of cooling fans, OLTC drive mechanism box, making control cables connection, OTI, WTI, buchholz relay etc. connection for completing the work. |
| 9 | Centrifuging of T/F oil, uninterrupted till the desired BDV value of the oil is achieved and then filling & topping up of the centrifuged T/F oil in transformer as per standard procedure to maintain required oil level in the transformer including commissioning of air cell if required. Centrifuging and circulation of transformer oil in the transformer, uninterrupted till the desired BDV value of the oil & IR values of bushing are achieved including hourly recording of all the parameters sach as Temp. Vacuum and insulation resistance etc. Centrifuging machine (Minimum 12KL capacity with 2Nos high vaccume pump of capacity 3000RPM and root pump of capacity 1500RPM) its operator and associated T&Ps shall be arranged by contractor at its own cost. |
| 10 | Erection of RTCC panel of new 160MVA, 220/132KV Transformer after shifting of RTCC panel from store/designated place to control room , then making earthing of RTCC Panel. |
| 11 | Safe carriage, after loading of 20KL Oil storage tank from designed primary sub station within approx 100KM distance to 220 KV S/S Loni including its shifting, unloading & placing at site at 220KV S/S Loni (If required) |
| 12 | Erection of following control & relay panels as per instruction manuals and technical specifications including shifting of panel from store to erection site including fixing, earthing as per site requirement and all other associated works to complete the job satisfactorily. |
| 13 | 220 kV Control Panel for 160 MVA Transformer |
| 14 | 220 kV Relay Panel for 160 MVA Transformer |
| 15 | 220 kV control Panel for Transfer Bus Coupler |
| 16 | DCDB Panel |
| 17 | Pre charging testing of transformer as per standard technical specifications with duly calibrated testing instrument as required by transfomer manufacturer along with preparation and submission of test reports, including but not limited to following tests- 1. Winding Resistance Measurement, 2. Turn Ratio Measurement, 3. Ten delta measurement of windings & bushings and 4. SFRA Test & other precommissioning tests as per site requirement. |
| 18 | Sampling and testing of transfomer oil at CPRI or any other NABL accredited testing lab including cost of transportation of each sample in standard sampling bottles (adequate no of bottles to be arranged by contractor). Following tests to be conducted at for each sample - 1. Breakdown Voltage (BDV), 2. Moisture content (PPM) & 3. DGA |
| 19 | Submission of inspection charges for Electrical Safety clearance from Directorate of Electrical Safety, Uttar Pradesh for carring out inspection of transformer including Transformer, HV Side Bay, LV side bay and obtaining charging clearance as per statutary norms. |
| 20 | Installation of mulsifire system on 160 MVA (Installation of high velocity automatic water spraying system for 160 MVA T/F including laying of fire direction water pipe line valves Quartzoid, HVWS nozzles along with all material complete .) |
| 21 | Supply, installation, testing & commissioning of quick opening flood, deluge valve of working pressure 15 kg/cm2 as per specification (HD/ Mather Platt/equivalent ) (in Nos) 150 NB |
| 22 | Supply, installation, testing & Commissioning of gate valve (sluice Valve/Butterfly valve) as per IS specification (IS Code: 14846) Zoloto/Kartar/Sir make )(In nos) |
| 23 | 150 NB |
| 24 | Supply, installation, testing & Commissioning of \\"Y\\" Type stainer (Kartar sir / Kalpana/agro make) of dia Max working pressure 7 Kg/cm2 (in Nos) |
| 25 | 150 NB |
| 26 | Supply & laying of different size of GI pipe B class for fire water pipe line/ support as per IS specification (IS Code-1239) Complete with elbow Tee socket reducer etc. with anti-corrosive treatment with detail as below. |
| 27 | 150 NB |
| 28 | 100 NB |
| 29 | 80 NB |
| 30 | 65 NB |
| 31 | 25 NB |
| 32 | Supply & Installation of Flanges as per IS-1538 of different size as per drawing work include proper butt welding with pipe & proper packing and coupling with packing coupling with Nut & Bolt. |
| 33 | 150 NB |
| 34 | 100 NB |
| 35 | 80 NB |
| 36 | 65 NB |
| 37 | 25 NB |
| 38 | Supply, Installtion & Commissioning of high velocity water spray nozzeles flow 3.5Kg/cm2 Spray core angle 90 degree (K 18*80). |
| 39 | Supply, Installation & Commissioning of Quartzioid bulb detectors (QBD) operate at 90 C sensing at rated temp for actuation of the element 10-12 sec. |
| 40 | Supply, Installation, testing & Commissioning of fixed differential switch (Danfoss/Indfoss Make) type pressure switch range 1-10 Kg cm2. |
| 41 | Supply, Installation, testing & Commissioning of Pressure gauge as per IS Specification IS Code-3624 Accuracy 5%. |
| 42 | Supply of 7 KL capacity oil storage tank made of G.I. as per drawing and specifications attached, its unloading at 220 KV S/S Loni, under ETD-I Ghaziabad including shifting to the site & placing it in the excavation place after C.C. and Painting work with the help of Crane/Hydra. |
| 43 | Excavation of earth including cutting of earth mat. |
| 44 | C.C. work in ratio 1:2:4 with material at the excavation place. |
| 45 | Erection of Main & Auxiliary Sub-Station Structure for HV & LV side bay of 160 MVA Transformer |
| 46 | Proper stacking and shifting of Main & auxiliary structure in open switchyard at erecton place as per shop bill norms. Erection of Main & Auxiliary structure lattice type ATMs, AXM, ABL, BCT, ALP, BBL, XPM & YMM etc. consisting of column, beam, peak, mast etc./auxiliary structure for installation of isolator, CTs, PTs, LA etc. Erection of structure as per drawing with the help of GI nuts & Bolts flat spring washer matching the hole, cutting and matching the member if required including cost of all men and T&P excluding GI structure nut and bolts to complete the work erection of main & auxiliary structure lattice type ATMS, AXM, ABL, CCM,CGM, EKR, BBR, BCT, ALP, BPL, BTI etc. upon foundation and its proper tightening. |
| 47 | Making Hole in part of GI Main/Auxiliary Structure /cutting of GI Angle drilling of hole ,existing /defective structure//plate/angle and grinding machine with all cost of men, T&P etc. |
| 48 | Erection of following bay equipment as per instruction manual of various equipment’s and technical specification including shifting of material / equipment from store to erection site including all other associated works to complete the job satisfactorily. |
| 49 | Erection of 245 KV, 3150A, 40 KA SF6 CB |
| 50 | Erection of 245 kV, 1250 A, Line/Bus lsolator (Motorised) |
| 51 | Erection of 245 kV, 1250 A, Tandem lsolator (Motorised) |
| 52 | Erection of 245 KV Current Transformer. |
| 53 | Erection and mounting of 245/145 KV CT Junction Box. |
| 54 | Erection of 198 KV Lighting Arrestors. |
| 55 | Erection of 245 KV Post Insulator for support. |
| 56 | Erection of 145 KV Current Transformer. |
| 57 | Erection of 145 KV SF-6 Circuit Breaker. |
| 58 | Erection of 145 KV Bus Isolator without earth switch |
| 59 | Erection of 145 KV Tandom Isolator |
| 60 | Erectoin of 120 KV Lighting Arrestors. |
| 61 | Erection of 145 KV Post Insulator for support. |
| 62 | Erection of Bay Marshaling Kiosk |
| 63 | Intergration/Augmentation of existing Bus-Bar Protection Panel |
| 64 | Earthing of 198 KV/120 KV LAs and neutral of Transformer by 40 mm dia 3000 mm long conical shape including fabricatio, its placing inside the ground in rectangular/Tringular shape and connecting all 3/8 Nos electrodes with 75x10/50x6 mm MS flat laid on its edge and then this rectangle/tringle shape strictly as per drawing. MS Flat & MS Rod will be provided by department. |
| 65 | 198/120 KV LA ( Rectangle shape by 06 electrodes) with 40 mm dia round bar. |
| 66 | 160 MVA Transformer (Tringular shape by 03 electrodes) with 40 mm dia round bar. |
| 67 | Earthing of equipments by cutting straightening, bending, laying 700 mm below ground and above ground of following size of MS flat for earthing of main and auxiliary structure, equipments structure. Transformer body and its neutral point including welding with main earthmat and with object to be earthed, excavation of trenches, its back filling, to complete the work. |
| 68 | MS Flat of size 75x10 mm |
| 69 | MS Flat of size 50x6 mm |
| 70 | MS Flat of size 25x6 mm |
| 71 | Painting of MS flat of different size after cleaning of rusted surface 1st coat of Red Oxide and 2 coat of Bus Green Paint to complete the work. |
| 72 | MS Flat of size 75x10 mm |
| 73 | MS Flat of size 50x6 mm |
| 74 | MS Flat of size 25x6 mm |
| 75 | Laying of following size control cable in trench/cable trays from different control room equipments to 220/132 KV CB, CT,BMK and their junction boxes. Transformer marshalling box, isolator box and other outdoor equipements installed in 220& 132 KV switchyard as per cable schedule including carriage of cable drum from store and all other associated works including |
| 76 | 2 Core x 2.5mm2 |
| 77 | 4 Core x 2.5mm2 |
| 78 | 6 Core x 2.5mm2 |
| 79 | 10corex2.5sqmm2 |
| 80 | Prepartion of cable schedule and termination of following sizes control cables as per cable schedule including making necessary holes in glands plate/box wherever required fixing of cable glands of appropriate size, luging and ferruling of each core and other associated works to complete the job satisfactorily.(the rates of termination of control cable including all cores of cable at both end) |
| 81 | 2 Core x 2.5mm2 |
| 82 | 4 Core x 2.5mm2 |
| 83 | 6 Core x 2.5mm2 |
| 84 | 10 Corex2.5sqmm2 |
| 85 | Laying of power cable of 3.5 core 50 sq. mm size 500mm below ground level/insideTrench if required including excavation of trench and laying of cable putting of brick and filling of ganga sand over the cables then filling of earth with all cost of men, material and T & P for the completion of Job. |
| 86 | Termination of above power cable by providing suitable size aluminum dowell make lugs its crimping and connecting with equipment including cost of lugs and all other associated work to complete the Job.(one job means termination of 3.5 core of cable at one end). |
| 87 | 220/132 kV Bus-Bar Strengthening, Jumpering & Stringing works |
| 88 | Hoisting of 220 KV /132 KV string under Beam to pass the jumper including hanging of disc insulator and suspension fitting complete with all work. |
| 89 | Stringing of all 3 phases(R,Y & B phase) of Jack Bus of 220 KV, 132 KV with different type conductor and different length of span as mentioned below. The work includes cutting & bending of conductor, fixing of single/ double bolted type tension fitting/suspension. Hoisting of disc insulator and shifting of material from store site to erection site and all other associated work to complete the work satisfactorily as per drawing and technical specification. |
| 90 | 220 KV Jack Bus for 220KV TBC Bay for Single Zebra conductor for all 3 Phase. ( 1no. spans of 74 meter) |
| 91 | 132 KV Jack Bus for 160 MVA Transformer by Twin Zebra conductor (2no. spans i.e. 1 spans of 30 meters and 01 no. span of 15 meters) |
| 92 | Jumpering, interconnection of equipment with specified conductor of various 220/132/33 KV equipments with Main/Transfer/Jack Bus Bar of ACSR Twin Zebra/Panther conductor. The work includes cutting of condutor, bending in proper shape, clamping with the help of clamps and all other associated work to complete the work. |
| 93 | 160MVA TF(HV SIDE) New bay by Zebra Conductor |
| 94 | 160MVA TF(LV SIDE) by Twin Zebra Conductor |
| 95 | 220 KV TBC Bay, by single zebra conductor |
| 96 | Air Conditioning Work |
| 97 | Providing & fixing of 02 Tonn, 230 Volt split air conditioner (Copper) (\\"O\\" General, Hitachi Make) having 01 No indoor unit & 01 No outdoor unit (Rotary type compressor) copper pipe, remote and all accessories & 5kV stabilizer. (01 Year warrenty on product & 05 Year warrenty on Compressor will be provided by contractor). |
| 98 | Providing & fixing of 16 Amp socket 16 Amp double pole MCB along with 04 sqmm PVC insulated multistrand copper wire. |
| 99 | Illumination Work |
| 100 | Supply & installation of 200 watt LED Flood light luminaries (outdoor type) Phillips, Crompton Graves, Heavells, Syska, Bajaj Make Iuminaries should be made of a single piece aluminium die cast. Installation should be at the designated height on the gantry/Beam or GI light bracket. Includes cable routing from inside the pipe/bracket to the light fixture. Perform cable termination, testing, commissioning & earthing with 12 SWG wire. |
| 101 | Supply & installation of GI light bracket made of 54mm diameter GI pipe. Bracket should be 1.2 Meter long, Class B & bent at one end in a quarter circle (1.0 Meter length) at a 30 degree angle. Bracket is used for 120 watt LED light fitting on the gantry with the help of GI/MS clamp (01 Job per light). |
| 102 | A 280x225x150 mm junction box made of 16 SWG M.S. BP sheet painted with smoke gray enamel is to be installed on GI pipe light pole. It will contain a 06 Amp SP MCB, a 06 Amp bakelite fuse fitting a 06 Amp NS6 type HRC fuse, a copper neutral link, a bakelite terminal box, cable glands, suitable MS clamps. The box will be earthed with 12 SWG GI wire & cable terminations will be made. |
| 103 | Overhauling, Repairing & Testing work of 245kV, SF6 Transfer Bus Coupler CB |
| 104 | (A )220kV SF6 CB GE Make of Transfer Bus Coupler (03 Poles) at 220kV substation Mandola Vihar. Following works to be done : - (B) Cleaning of Porcelain of drive insulator from outside of each pole. (C) Checking & adjustment of snatch gap, travel of drive insulator rod & tie rod of each pole. (D) Opening of opening & closing coil assembly, D-rusting & greasing of all these parts, checking of charging ratchet. Replacement of all O-Rings of Gas pipe assembly of mechanism, checking of motor limit switch, auxiliary contractors, power contractors. (E) Oiling & greasing of crank gears by opening of lock circlip, etc. (F) Retightening of all these connections, satisfactory operation from local as well as remote. (G) Checking operation of circuit breaker from remote and local. (H) Checking electrical connection in the marshalling box and tightening all electrical connections and replacing compressor belt with proper size. (I) Checking the thermostat setting and replacing the defective one (J) Checking the Marshalling Box of CB from the point of view of vermin-proofing and making it vermin-proof. (K) Replacement of Damaged Door gasket of Marshalling Box if needed. (L) After major overhauling and repairing work of the above SF-6 gas circuit breaker, following tests are to be carried out: (M) Opening & closing time of breaker of each pole. (N) Carrying out Contact Resistance Measurement (CRM test) of each pole. (O) Checking of IR values of breaker poles. (P) Checking tripping of breaker at 70% DC voltage. (Q) Checking the CLOSE/OPEN operation of breaker from REMOTE & LOCAL, and checking the protection tripping. |
| 105 | Providing & Fixing of 07KL oil storage tank for 200MVA Transformer |
| 106 | Supply of 07 KL capacity oil storage tank made of G.I. as per drawing and specifications attached, its unloading at 220 KV S/S Loni, under ETD-I Ghaziabad including shifting to the site & placing it in the excavation place after C.C. and Painting work with the help of Crane/Hydra. |
| 107 | Excavation of earth including cutting of earth mat. |
| 108 | C.C. work in ratio 1:2:4 with material at the excavation place. |
| 109 | Supply, laying & fixing of different size of GI pipe B class for detection water pipe line as per specification (IS Code-1239) complete with elbow, Tee Socket, reducer with anticorrosive terminate or painting as where required along with fabrication & fixing of L&U shape support with associated work to complete the job in all respect. Laying also includes digging of switchyard road and placing pipes 1 feet below groung level and filling it back with soil. |
| 110 | 150 NB |
| 111 | 25 NB |
| 112 | Shifting of existing sandpit at another place in switchyard |
| 113 | Construction of sand pits size 2.0x2.0x0.5 mtr. at specified place in switchyard. The work including leveling and dressing, making proper slopes including cutting and filling of earth then construction of sand pits above size including brick work in 1:4 ratio of cement and coarse sand and then outside and inside plaster in 1:4 ratio of cement and coarse sand including all material, labour T&P etc required for proper completion of the work. Shifting of Yamuna sand from existing sandpit to the new sandpit with the help of man, material and T&P to be provided by the contractor. |
| 114 | Shifting of existing firehut at another place in switchyard |
| 115 | Shifting of existing firehut complete frame with shed including dismantling & erection at another place in switchyard. Work also include excavation of pits of size 300x300x450cm. and concerting of 8 no. vertical supports with ratio of 1:2:4 and 20mm stone ballast in proper level and alignment. Welding these pieces on vertical support to make the frame of hut type if required. Painting the structure of two coats of Red (Post office Red) colour good quality paint. Flooring the complete hut by its bricks work in ratio 1:4 of cement and coarse sand with 20 mm thick plaster in ratio 1:4 of cement and coarse sand including supply of related material and labour and T&P etc. |
| 116 | Supply portion |
| 117 | 4 Bolted Type PG Clamp suitable for Zebra to Zebra conductor complete with HDG nut bolt & washer as per techinical specification. |
| 118 | 4 Bolted Type PG Clamp suitable for Moose to Zebra conductor complete with HDG nut bolt & washer as per techinical specification. |
| 119 | Bolted type single Tension fitting for Zebra Conductor suitable for 1x16 No Disc Insulator without turn buckle and hardware set as per techinical specification. |
| 120 | Bolted type single Tension fitting for Zebra Conductor suitable for 1x16 No Disc Insulator with turn buckle and hardware set as per techinical specification. |
| 121 | Bolted type single suspension fitting for Zebra Conductor as per techinical specification. |
| 122 | Bolted type Tension fitting for Twin zebra Conductor suitable for 1x10 No Disc insulator with buckle and hardware set as per techinical specification. |
| 123 | Bolted type Tension fitting for Twin zebra Conductor suitable for 1x10 No Disc insulator with out buckle and hardware set as per techinical specification. |
| 124 | Bolted type Suspension fitting for Twin zebra Conductor as per techinical specification. |
| 125 | Bimetallic 220 KV Isolator clamp made of aluminum alloy LM-6 for Zebra conductor with HDG nuts & bolts and washer as per technical specification . |
| 126 | Bimetallic 220 KV Tandom Isolator clamp made of aluminum alloy LM-6 for Zebra conductor with HDG nuts & bolts and washer as per technical specification . |
| 127 | Bimetallic 220 KV LA clamp made of aluminum alloy LM-6 for Zebra conductor with HDG nuts & bolts and washer as per technical specification . |
| 128 | 220 KV Bus Post clamp suitable for Zebra conductor complete with hot dip galvanized nut bolts & washer as per technical specification. |
| 129 | 220 KV CB clamp suitable for Zebra conductor complete with hot dip galvanized nut bolts & washer as per technical specification. |
| 130 | 220 KV CT clamp suitable for Zebra conductor complete with hot dip galvanized nut bolts & washer as per technical specification. |
| 131 | Bimetallic 132KV Isolator clamp made of aluminum alloy LM-6 for Twin Zebra conductor with HDG nuts & bolts and washer as per technical specification . |
| 132 | Bimetallic 132 KV Tandom Isolator clamp made of aluminum alloy LM-6 for Zebra conductor with HDG nuts & bolts and washer as per technical specification . |
| 133 | 132 KV Bus Post clamp suitable for Twin Zebra conductor complete with hot dip galvanized nut bolts & washer as per technical specification. |
| 134 | Bimetallic 132 KV CT clamp made of aluminum alloy LM-6 for Twin Zebra conductor with HDG nut & bolts and washer as per Technical specification. |
| 135 | Bimetallic 132KV Breaker clamp made of aluminum alloy LM-6 for Twin Zebra conductor with HDG nuts & bolts and washer as per technical specification |
| 136 | Supply of Hot dip GI hexagon round hexagon head Transmission tower Bolts, Nuts & washers- |
| 137 | 16x35mm |
| 138 | 16x40mm |
| 139 | 16x45mm |
| 140 | 16x50mm |
| 141 | 16x60mm |
| 142 | 16x90mm |
| 143 | SPRING WASHER (16X3.5MM) |
| 144 | PACKING WASHER (16X5MM) |
| 145 | PACKING WASHER (16X6MM) |
| 146 | PACKING WASHER (16X8MM) |
| 147 | PORTABLE TYPE WITH WHEELS FIRE EXT,MECH,FOAM,50 LTR |
| 148 | PORTABLE TYPE WITH WHEELS FIRE EXT,MECH,CO2,IS 2878/1986,22.5KGS |
| 149 | FIRE EXT,MECH,CO2,IS 2878/1986,9KGS |
| 150 | FIRE EXT,MECH,CO2,IS 2878/1986,4.5KGS |
| 151 | Supply of Sand Bucket |
| 152 | Supply of Sand Bucket stand suitable for 10 Nos Buckets |
| 153 | Supply of M.S. Flat of following sizes |
| 154 | i- 75 x 10 mm M.S. Flat |
| 155 | ii- 50 x 6 mm M.S. Flat |
| 156 | iii- 25 x 6 mm M.S. Flat |
| 157 | MS ELECTRODE 3 Mtr long |
| 158 | PERFORATED TRAY for supporting control cables |
| 159 | 100mm |
| 160 | 150mm |
| 161 | HOSE BOX (Suitable for 2x15 mtr Hose) MS |
| 162 | HOSE PIPE 63mm Dia 15M long |
| 163 | SPACER for Zebra Conductor 100mm (As per Sample) |
| 164 | SPACER for Zebra Conductor 250mm (As per Sample) |
| 165 | Supply of cable gland of different sizes as given below- |
| 166 | 2CX2.5Sqmm (16mm) |
| 167 | 4CX2.5Sqmm (19mm) |
| 168 | 6CX2.5Sqmm (22mm) |
| 169 | 10CX2.5Sqmm (25mm) |
| 170 | Supply of copper lug of different sizes as given below- |
| 171 | Ring type (2.5mm) |
| 172 | Pin type (2.5mm) Please Enable Macros to View BoQ information |
