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| 1 | M&L for comprehensive periodic maintenance, repair & servicing of Central Air conditioning plant of capacity 100 TR (Make : Voltas, Model : EGWFXR1001MLB2) and connected ventilation system existing at 39 FAD Bharatpur as per manufacturers instructions by authorised dealer of company for 2 Nos of chilling machine of screw type compressor 100 TR , each single stage, 3000 RPM, 415 Volts, 3 Phase, 50 Hz, semihermatic electric motor of capacity 67 KW, shell and tube type condensor with carbon steel plate, copper tube, externally and internally to pass water flow 1400 USG/PM with carbon plate shell and tube flooded type chiller unit, including greasing, lubrication of moving parts and pressure tasting for entire system of AC plant of all two set of condenser, compressor and circulating system with CO2/Nitrogen gas and retain to allow the pressure for three days. If found any leakage or reduction in the scale of pressure shall be located and arrest the leakage immediately by soldering or an appropriate measure are to be taken to stop the leakage premanently and recommissioning of 100 TR water cooled Screw Chiller complete all as specified and directed by Engineer-in-Charge. Note: (i) Cost of spares, refrigrant and compressor oil as wherever required to be replaced shall be measured and paid separately under respective items) |
| 2 | Supply in replacement of old lube oil of Screw compressor, flushing and replacement with New Lube oil all as per specification of OEM standard (SOLSET-120) including testing complete to the entire satisfaction of Engr-in-Charge. (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 3 | Supply in replacement of unserviceable Drier Core as per existing site complete all as specified and directed. (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before).Make:- Danfoss. |
| 4 | Supply in replacement of unserviceable Filter Drier all as per existing site complete all as specified and directed. (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before).Make:- Danfoss. |
| 5 | Supply for charging of Refrigerant R-134A in the system to its rating capacity to the extent to full fill required temperature conditions and service leak testing and complete all as per specification as directed by Engineer-in-Charge. (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 6 | Supply in replacement of old temperature sensors in the incoming/outgoing water pipeline of the chiller unit all as per existing site complete to the entire satisfaction of Engr-in-charge (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 7 | Supply in replacement of old pressure transducers on the chiller unit all as per existing site and specifications complete to the entire satisfaction of Engr-in-charge (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). Make : MCS Control/Danfoss or suitable equivalent. |
| 8 | Supply in replacement of old driver for Expansion valve all as per existing site and specifications complete to the entire satisfaction of Engr-in-charge. Make: MCS Control/Danfoss or suitable equivalent (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 9 | Supply in replacement of old unserviseable Expansion valve controller all as per existing site and specifications complete to the entire satisfaction of Engr-in-charge. Make: MCS Control/Danfoss or suitable equivalent (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 10 | Supply in replacement of Switching Fuse Unit (SFU) in chiller unit panel of Capacity 160-200 Amps complete all as specified and directions by Engineer in charge. Make : Siemens/L&T or equivalent in C&S/CG (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 11 | Supply in replacement of HRC Fuse in chiller unit panel of Capacity 160 Amps complete all as specified and directions by Engineer in charge. Make : Siemens/L&T or equivalent in C&S/CG (Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). |
| 12 | Supply in replacement of old unserviseable oil level switch on the chiller unit all as per existing site and specifications complete to the entire satisfaction of Engr-in-charge.(Note : Labour for fixing shall be included in serial item No 1.00 here-in-before). Make: MCS Control/Danfoss or suitable equivalent. |
| 13 | M&L for descealing of condeser alongwith connected pipeline system of capacity 100 TR as per existing make and model including opening of condenser cover of both sides including disconnecting of water pipeline for inlet and outlet of the condenser of each plant. Removing scale/sludge precipitated in the copper tube by push and pull method with iron rod connected with steel wire brush of suitable size as per condenser copper tube size at the entire length of condenser that scraping down the sludge precipitated in side the tube. Closing both side of condenser and circulating the descaling soulation in all tube of plant through the circulating pump and allows holding it for 30 minutes for chemical reaction. Opening the condenser both sides and clean with iron road connected with nylon brush of suitable size as per condenser copper tube size at the entire length of condenser ensure that descaling process has been complete then closing the condenser at both end and circulating clean water in all the tube of condenser and drain out the process will be continue till the satisfaction of Engr-in-Charge then fixing new gasket for both ends compressor unit -1 tighten with new nut & bolt for 100 TR capacity complete all as specified and directed. |
| 14 | Dehydration work of chiller Machine as per existing site complete to the entire satisfaction of Engr-in-charge complete all as specified and directed. |
| 15 | M&L for removal of complete set of defective evaporator copper tubes hydraulically and replacemeny with new finned copper tubes of dimension 19.05 x 1.12 x 3175mm for existing chiller model at site followed by nitrogen pressure testing complete all as specified and directed. |
| 16 | M&L for complete servicing of condenser/chiller centrifugal pumpset of 20 LPS and 12.5 HP motor by engaging sufficient man power and suiatble T&P to ensure safety of pump-motor as well as working persons including disconnection suction and discharge water lines and removing of electric connection, dismantling the pump set from MS Foundation including Greasing, Bearing replacement, Alignment of pump and refit the same complete all as specified and directed by Engr-in-charge for the following capacities:-Note:- (i) The rate considered is included of tools and plants required for carrying out the repairs. (ii) The rate considered is included of cost towards miscellaneous items such as cotton waste, grease and other consumables items. |
| 17 | Supply only spares for Centrifugal Pump set 20 LPS, Capacity 12.5 HP Make of Pumps : Kirloskar |
| 18 | Bearing Cast Iron Drive end / Non Drive end |
| 19 | Bearing Housing |
| 20 | Shaft sleeve Cast Iron drive end |
| 21 | Round lock nut |
| 22 | Seal Set (Make : Leak-Proof) |
| 23 | Set of keys |
| 24 | Pump Coupling set suitable for 12.5 HP condenser/chiller pump (cast iron made min 150mm dia with 04 Nos of nut, bolts and washer) |
| 25 | NBR solid spider type jaw coupling L-150 |
| 26 | M&L for dismantling and taking out defective monoblock pump of pipe size (80mm x 65mm) and head 18 to 40m and discharge upto 550 LPM, Make : Kirloskar from foundation and shifting it to workshop for replacement of Impellers, Bearings, seals etc complete refitting on foundation after repair testing and commissioning complete to the entire satisfaction of Engineer in Charge. |
| 27 | M&L for rewinding of unserviceable motor of capacity 12.5 HP, type and make as per site including disconnecting unserviceable burn out winding wire completely, insulating materials and rewinding of the complete stator with super enameled copper wire of existing size applying proper insulation ‘F’ class varnish drying in oven, assembling, testing and commissioning complete to the entire satisfaction of Engineer-in-charge. |
| 28 | M&L for rewinding of unserviceable motor of capacity 5 HP, type and make as per site including disconnecting unserviceable burn out winding wire completely, insulating materials and rewinding of the complete stator with super enameled copper wire of existing size applying proper insulation ‘F’ class varnish drying in oven, assembling, testing and commissioning complete to the entire satisfaction of Engineer-in-charge. |
| 29 | M&L for complete servicing to FRP based Cooling Tower of capacity 100 TR by dismanteling PVC Honey comb Fills, coupling cooling Fan, sprinkellers, drain out of water, removing Algae, silt, cleaning complete cooling tower body by removing scale, dust, dirt, cleaning existing external surface and servicing of mechanical componenets and welding to cross members and frame bracing components including repair of Bottom Tray (FRP Plate) of cooling tower with suitable water chemical (FRP resin), including replacement of gear box bearings, greasing and overhauling of the complete transmission system of cooling tower and re-assembling all the dismantled componenets to its original position, testing complete to the entire satisfaction of Engr-in-Charge.Note:- Spare parts shall be measured and paid for separately under respective item. |
| 30 | S&F in replacement of PVC Honey comb fills for 100 TR cooling tower including dismantling/ removing of old PVC fills as per site requirement (600mmx300mmx150mm) complete all as specified and directed. |
| 31 | S&F in replacement of Cooling Tower sprinkler system alongwith PVC connection pipes 40mm for cooling tower of capacity 100 TR, complete all as specified and as per directions of Engineer in Charge. |
| 32 | M&L for complete servicing to AHUs of capacity 8000 CFM complete with various accessories i.e. blower with casing, Chiller water coil, Hot water coil, pre filter & fine filter frame, drive motor, humidification kit, motorised control valves, control panel including descaling of chilled/hot water coils, Greasing, Lubricating of moving parts and replacement of bush, thrust plate, gland packing, driver pully, driver shaft and re-assembling all the dismantled componenets to its original position, testing complete to the entire satisfaction of Engr-in-Charge.Note:- (i) AHU chilled/hot water coils using chemical with brass brush in-order to remove all type of sledge/dust precipitatated on the coil without any damage to the copper coil then wash the cooling with fresh water and air blower upto the satisfactory of Engr-in-Charge.(ii) Iron body of the AHU inside and outside shall be scrap down and rub out with sand paper then apply one coat primer over a coat of synthetic enameld paint including part of duct portion in the AHU shall be completed upto the satisfactory of Engr-in-Charge |
| 33 | S&F in replacement of AHU Pre Filter of Box Type for one AHU unit, Efficiency 90% down to 20 Microns of Size 610x 610x 50mm Depth and CFM - 8000 as per site requirement. Make : Thermadyne, Camfil, Puromatic, Primide, Dyna |
| 34 | S&F in replacement of AHU Fine Filter of Bag Type For one AHU unit, Efficiency (95% to 98%) down to 10 Microns of Size 610 x 610 x 305mm Depth and CFM - 8000 as per site requirement. Make : Thermadyne, Camfil, Puromatic, Primide, Dyna |
| 35 | S&F in replacement of AHU motor suitable for AC plants/Dehumidifier unit/Air washer of motor capacity 7.5 HP by dismantling it from weather making unit of AHU, replacement of Bushes, bearings by opening nuts, bolts and removing electrical connections of the motor, replacement of V type Belt with new belt, replacement of stator and rotor assembly, winding of motor with Copper enameled wire of required thickness as existing, replacement and alignment of shaft, complete all as specified and as directed. |
| 36 | Supply and fixing in replacement of CI Butterfly Valve of 65mm dia, ISI Marked PN-1.6, having Nitrile/ EPDM rubber lining, SS stem, CS/SS Disc, Lever operated, including all jointing material i.e. Nut, Bolt, washer, Packing material etc duly insualted with checking, testing and commissioning to the entire satisfaction of Engineer in Charge. |
| 37 | Supply and fixing in replacement of CI Butterfly Valve of 100mm dia, ISI Marked PN-1.6, having Nitrile/ EPDM rubber lining, SS stem, CS/SS Disc, Lever operated, including all jointing material i.e. Nut, Bolt, washer, Packing material etc duly insualted with checking, testing and commissioning to the entire satisfaction of Engineer in Charge. |
| 38 | Supply and fixing in replacement of CI Butterfly Valve of 125mm dia, ISI Marked PN-1.6, having Nitrile/ EPDM rubber lining, SS stem, CS/SS Disc, Lever operated, including all jointing material i.e. Nut, Bolt, washer, Packing material etc duly insualted with checking, testing and commissioning to the entire satisfaction of Engineer in Charge. |
| 39 | M&L for replacement of power contactor 3 pole, type MNX-A1 with 2 NO + 2 NC Aux contracts, all as per existing site and specifications complete to the entire satisfaction of Engr-in-Charge. |
| 40 | M&L for preventive maintenance of Water softening plant of Capacity 50m3/day comprising of the water softener, Non chemical type scale preventor of 150mm dia, for designed hardness 600PPM, product hardness <5 PPM Make: Indian Ion exchange complete alongwith periodic replacement of filters and softners and resin chemicals carried out in each month all as directed by Engr-in-chargeNote: Material shall be measured and paid for separately under respective item of BOQ. |
| 41 | Strong Acid Cation Exchange Resin -Softener - 220 - Na+ |
| 42 | Strong Acid Cation Exchange Resin -Softener - 225 - Na+ |
| 43 | Supply and fixing in repacement of display unit of microcomputer of 100 TR water cooled screw chiller AC plant control panel with control card and motherboard as per OEM including preprogrammed software to control all parameter of Compressure and chiller unit complete. |
| 44 | Supply and fixing LT cable of control cable of 1100 Volt, 1.5 sqmm, 6 core copper condutor PVC insulated PVC sheathed, round wire strip armoured for AHU's LT panel including dismantling & taking out old unserviceable cable complete all as specified and directed. Please Enable Macros to View BoQ information |
| 45 | Supply and fixing LT cable of control cable of 1100 Volt, 1.5 sqmm, 6 core copper condutor PVC insulated PVC sheathed, round wire strip armoured for AHU's LT panel including dismantling & taking out old unserviceable cable complete all as specified and directed. Please Enable Macros to View BoQ information |