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| 1 | GST Rate for this Tender |
| 2 | MAINTENANCE RELATED TO FOAM Chamber AND SPRINKLER SYSTEM |
| 3 | Removing old damaged wire mesh in foam chamber outlet and replacing with new one (approx size 1.2'X1.2\\" of 2mm dia) as directed by EIC/ Site engineer including supply of mesh, studs , tools tackles all complete. |
| 4 | Removing of old Aeration mesh in Foam maker and replacing with new S.S. Mesh (Approx size 2\\" dia.), flat & ring as directed by Engineer-in-Charge/ Site incharge including supply of mesh, tools and tackles, etc. complete in all respects |
| 5 | Replacement of old defective Foam maker with new Foam maker including all consumables, tools & tackles, labours as directed by Engineer-in-Charge/ Site enigineer. The item is inclusive of cold cutting of studs , Stud-bolt/nut bolts ,tools takles ,labour charges etc., if any, as per directions of Engineer-in-Charge / Site engineer. (Foam maker shall be supplied by the Owner) |
| 6 | Cleaning of Foam Chamber system by opening of foam maker assembly, flushing with water and re-erecting foam makers in original condition and testing the same with water including all labours, tools & tackles, etc. complete in all respect including cold cutting of studs & bolts along with replacement of Gasket & Stud-bolt, if any, as per directions of Engineer-in-Charge / Site engineer on Monthly Basis ( except the gaskets,nuts and bolts ). |
| 7 | Performance checking of foam Chamber (26 of 7 nos. tank) and sprinkler system (approx 250 nos per tank) including greasing of all associated valve by opening related valves and other labour assistance and submitting a report as per directions of Engineer-in-Charge/ Site engineer on monthly basis. Rates per Tank |
| 8 | Supply and application of one coat of Epoxy zinc rich primer to a DFT of 50 microns followed by two coats of epoxy high build finish paint to adry film thickness of 100 microns per coat. Fire Red shade for firewater lines and Canary Yellow shade for foam Chamber lines. Total DFT shall be in the range of 250 microns. foam Chamber pipings, total sprinkler system, exterior pipings, sprinkler lines, etc. as per site engineer/EIC |
| 9 | Filling of AFFF/AR-AFFF in foam tanks of firefighting system in Tank Farm area, Station piping area, TSP area and pump station area through 30L jerry cans including labour, collecting foam cans etc. in all respect. (Rates per 30L jerry cans) |
| 10 | Painting of foam bladder tank of capacity 5 KL and 2 KL & valve along associated piping near tank and in foam shed & a with one coat of redoxide primer & two coats of fire red/luminous yellow synthetic enamel paint, writting letters on the tank, piping etc. complete in all respect as per direction of EIC/ Site engineer .Total area is approx 42 sqm .(Rates per tank) |
| 11 | Cleaning/ De-chocking of nozzles of water spray system at Product storage tanks and water spray system at Switch Yard transformer by opening nozzle, dechocking & refitting the same as per direction of site engineer/ EIC complete in all respect including labour , tools tackles , consumable etc.(Rate per nozzle) |
| 12 | Dechocking of spinkler line provided in the tank by means of opening end flange, flushing and refitting the same including all consumables ,tools and tackles , nut bolts if required complete in all respect as per direction of site engineer/EIC.(Rate per segment) |
| 13 | Replacement of defective sprinkler nozzle with owner supplied new sprinkler nozzle in sprinkler line of Product storage tanks inclusive of tools tackles, labour charges etc. complete in all respect.(Rate per nozzle) |
| 14 | Supply & changing of level pipes (hollow) of Acrylic/glass in foam tank of foam Chamber, fire tender and RHVLRM , foam trolley unit, water level pipe , etc. inclsive of all tools & tackles, consumable, transportation etc dia and height may varry from 8 mm to 12 mm and 1to 2 m subsequently . |
| 15 | Supply and installation of 1'' & 2\\" 150# SS ball valve thread end L&T etc. make suitable for inlet of fix foam chamber system including consumable , transportation, labour and consumable. |
| 16 | Fabrication of full encircled sleeve of varying sizes from 8\\" to 3\\" including bevelling, grinding, welding with existing line, coating wrapping (in case of underground line) including dewatering from trench (in case of underground line) all labours, tools & tackles complete in all respect as per directions of Site Engineer/ EIC. (Coating wrapping material ,suitable sleeve pipe and electricity shall be provided by the Owner free of cost). |
| 17 | Replacement/erection of 2\\" diameter seamless pipe of Foam Chamber line at approximate height of 14-16 mtrs from ground level. Dismantling of existing above ground 2\\" size faom Chamber line of tanks in safe manneras per direction of EIC & transporting the same to owners designated store yard.Fabricating/replacing of defective 2\\" diameter size pipe of foam Chamber pipe including cutting grinding , aligning & welding asper WPS standards & as per Site engineer / EIC instruction. Old flanges ,pipe fittings to be reused if the same are not usable then same to be supplied by the contractor. Fabrication work to be carried out outsidethe tank dyke. Fitting the fabricated section of piping of foam Chamber line. Hydrotesting the fabricated pipe portion at 15Kg/cm2 for 4 hours.Surface preparation of the pipe by hand tool cleaning . On the cleaned surface applying one coat of red oxide zinc chromate primer ( DFT 30microns) & two coats of fire red/signal red synthetic enamel paint 30micron DFT per coat) including all labours , consumables, equipments,tools & tackles as per EIC. . Necessary MS scaffoldings required for dismantling of pipes to be arranged by the contractor at his own cost. (approximate height of the piping is 16 meters from ground level). The 2\\" dia. pipe ( ASTM grade) will be supplied by IOCL.The payment will be made on actual length of pipe replaced by the party. |
| 18 | Replacement/erection of 3\\" diameter seamless pipe of sprinkler line at approximate height of 14-16 mtrs from ground level. Dismantling of existing above ground 3\\" size line of tanks in safe manner as per direction of EIC /Site engineer & transporting the same to owners designated store yard. Fabricating / replacing of defective 3\\" diameter size pipe including cutting, grinding , aligning & welding as per WPS standards & as per EIC instruction. Old flanges , pipe fittings to be reused if the same are not usable then same to be supplied bythe contractor. Fabrication work to be carried out outside the tank dyke. Fitting the fabricated section of piping of sprinkler line. Hydrotesting the fabricated pipe portion at 15Kg/cm2 for 4 hours. Surface preparationof the pipe by hand tool cleaning . On the cleaned surface applying one coat of red oxide zinc chromate primer ( DFT 30 microns) & two coats offire red/ signal red synthetic enamel paint ( 30 micron DFT per coat) including all labours , consumables, equipments , tools & tackles as per EIC. . Necessary MS scaffoldings required for dismantling of pipes to bearranged by the contractor at his own cost. (approximate height of the piping is 16 meters from ground level). The 3\\" dia.pipe (ASTM grade)will be supplied by IOCL. The payment will be made on actual length of pipe replaced by the party. |
| 19 | Replacement/erection of 6\\" diameter seamless pipe of sprinkler line at approximate height of 12-14 mtrs from ground level.Dismantling of existing above ground 6\\" size line of tanks in safe manner as per direction of EIC & transporting the same to owners designated storeyard. Fabricating /replacing of defective 6\\" diameter size pipe including cutting,grinding ,aligning & welding as per WPS standards & as per EIC instruction.Old flanges ,pipe fittings to be reused if the same are not usable then same to be supplied by the contractor. Fabrication work to be carried out outside the tank dyke. Fitting the fabricated section of piping of sprinkler line. Hydrotesting the fabricated pipe portion at 15Kg/cm2 for 4 hours. Surface preparation ofthe pipe by hand tool cleaning. On the cleaned surface applying one coatof red oxide zinc chromate primer ( DFT 30 microns) & two coats of firered/ signal red synthetic enamel paint ( 30 micron DFT per coat)including all labours ,consumables, equipments , tools & tackles as per EIC. Necessary MS scaffoldings required for dismantling of pipes to bearranged by the contractor at his own cost. (approximate height of thepiping is 12 meters from ground level). The 6\\" dia.pipe (ASTM grade) will be supplied by IOCL.The payment will be made on actual length of pipe replaced by the party. |
| 20 | Replacing faulty gasket by Supply and fitting of SWMG gaskets (As per API-601) in all respect inclusive of tools tackles like nut bolts etc, consumables & labour charges. |
| 21 | 6\\" - 150 Sr |
| 22 | 4\\" - 150 Sr |
| 23 | 3\\" - 150 Sr |
| 24 | Checking, inspection, servicing, maintenance, greasing, cleaning, oiling ,replacement of disk washer , blank cap if any including complete overhauling etc. of Double headed hydrant valves (on monthly basis) along with all tools, tackles, manpower, material etc. |
| 25 | Supplying and fitting of Hydrant Disc Washer as per IS Type A of IS 937 : 1981 (Neoprene make)as per directions of Engineer-in-Charge |
| 26 | Supplying and fitting of Fire Hydrant/ Fire Hose coupling washer for LANDING VALVE DOUBLE HEAD OUTLET (Type - B) as per IS Type A of IS 937 : 1981 (Neoprene make) |
| 27 | Painting of Hydrant outlet (both side) by luminous yellow (2 coat) , cleaning and metal primer (one coat) as per direction EIC complete in all respect including labour ,paint , tools tackles , consumable etc. rate per double headed hydrant. |
| 28 | Supply and fitting of blank cap (as per IS 5290 , red colour with GI chain) suitable for 63 mm hydrant outlet female coupling/3\\" male coupling cover as per direction of EIC |
| 29 | Supply and fitting of Fire hydrant spindle assembly ( Gun metal) |
| 30 | Repair of adoptor lug of hydrant/hose |
| 31 | Maintenance of fire water line and valve |
| 32 | Checking, inspection, servicing, greasing, cleaning, oiling etc. of all Valves in Fire water line of all sizes and all types (on quarterly basis) including tools, tackles, manpower, material , consumable etc. |
| 33 | Maintenanace of 750 GPM Monitor, MEFG, R-HVLR |
| 34 | For 750 GPM monitor on monthly basis oiling & greasing through grease nipple provided in bearing, worm wheel and worm shaft , cleaning , performance checking for complete vertical and horizontal movement, nozzle movement, water throw, foam suction, ensuring proper tightning of flanges, clearing the debris around the nozzle etc. as per approved procudure including tools & tackles, report submission complete diretion of site incharge / EIC. water resistant low friction synthetic grease gun and all other consumable etc. shall be arranged by vender. After testing, 200 L AFFF jerry-can must be positioned and replenished near monitor including shifting, transportation etc. |
| 35 | Assistance in performance checking of MEFG with water/AFFF on monthly basis including cleaning & mopping of inline inductor, AFFF tank MEFG , tank strainer including tools & tackles, report submission complete as per direction of site incharge / EIC. |
| 36 | For 1000/2000/4000 GPM Remote/Manual HVLR monitor on Monthly basis- Oiling & greasing through grease nipple provided on bearing, worm wheel and worm shaft , cleaning of housing and equipment , fuctioning or remote control panel, ensuring proper tighting of flanges, clearing the debris around the nozzle , cleaning of thr monitor and the JRCP from using fresh water etc. as per approved pricedure including tools & tackles, report submission complete as per direction of site incharge / EIC .Water resistant low friction synthetic grease gun and all other consumable etc. shall be arranged by vender. |
| 37 | Maintenance of monitor and foam trolley unit |
| 38 | Supply and fitting of brass lock for suitable monitor |
| 39 | Supply and fitting of PVC Pick up tube for foam cum water monitors 4 M lengh as per sample |
| 40 | Supply and fitting of steel strainer of pick up tube of water cum foam monitor as per sample. |
| 41 | Checking, inspection, servicing, maintenance, greasing, cleaning, oiling etc. of foam trolley unit along with all tools, tackles, manpower, material on Monthly basis as per direction of site incharge / EIC. |
| 42 | Supply and fitting of Wheel set made up of solid rubber (03 nos) of foam trolley unit suitable for taking load up to 500 kg |
| 43 | Maintenance related to CO2 , DCP extinguisher , Breathing Apparatus set |
| 44 | Supply & fitting of clamps for hanging 2Kg /4.5 Kg & 6.8 Kg Co2 extinguisher on wall including labour charges, tools tackles & consumables complete in all respect as per direction of EIC. |
| 45 | Hydrostatic testing, inspection of safety valve, changing of rupture disc, and refilling of high pressure cylinder through CCE approved party and charging upto required pressure including taking delivery of the cylinder from the station and returning the same inclusive of all labour material, transportation and all the other incidental expenses)The cylinder is to be returned back to the station within 25 days from the date of receiving from the station. (For 2Kg CO2 cyl.) |
| 46 | Hydrostatic testing, inspection of safety valve, changing of rupture disc, and refilling of high pressure cylinder through CCE approved party and charging upto required pressure including taking delivery of the cylinder from the station and returning the same inclusive of all labour material, transportation and all the other incidental expenses)The cylinder is to be returned back to the station within 15 days from the date of receiving from the station.(For 4.5Kg CO2 cyl.) |
| 47 | Hydrostatic testing, inspection of safety valve, changing of rupture disc and refilling of high pressure cylinder through CCE approved party and charging upto required pressure including taking delivery of the cylinder from the station and returning the same inclusive of all labour material, transportation and all the other incidental expenses)The cylinder is to be returned back to the station within 25 days from the date of receiving from the station.(For 6.8 Kg CO2 cyl.) |
| 48 | Refilling of breathing apparatus set cylinder with dry compressed air up to a pressure of 200/300 Bar as per direction of EIC, inclusive of transportation, handling charges, hydro testing from CCE approved party complete in all respect. |
| 49 | Refilling of CO2 gas in cartridges for using in DCP extinguishers including all labour, transportation etc. complete as per specification and direction of EIC/Site-Engineer.( CO2 CARTRIDGE OF 120/ 200/500gMS) |
| 50 | Painting of 2kg/ 4.5 / 6.8 Kg Co2 /9kg DCP/10 Kg DCP extinguisher with one coat of red oxide primer & two coats of Fire red synthetic enamel paint (Asian Paint / Berger / Nerolac) including writting work for hydrotesting date &due date& Sr no, surface preparation cleaning, transportation , labour , material etc in all respect. As per direction of EIC |
| 51 | Painting of 50kg/75 Kg DCP extinguisher with one coat of red oxide primer & two coats of Fire red synthetic enamel paint (Asian Paint / Berger / Nerolac) including writting work for hydrotesting date &due date& Sr no, surface preparation cleaning, transportation , labour , material etc in all respect. As per direction of EIC approx 6 sqm |
| 52 | Hydrotesting of DCP Extinguisher at a pressure of 30 Kg/cm2 with all tools and tackles ,manpower, material for execution ,inclusing empthyout of the Extinguisher ,Drying and refilling /Refitting with he owner suppplied material of Different Capacity as follows ; |
| 53 | 9 Kg DCP |
| 54 | 25/50/75 Kg DCP |
| 55 | REPLACEMENT OF DEFECTIVE PARTS BY SUPPLY AND FITTING OF ITEMS FOR 9/ 10KG DCP EXTINGUISHER |
| 56 | Discharge hose with squeeze grip , hose should not burst or show leakage before 50Kgf/cm2 |
| 57 | Safety clip ( metal) with nylon thread |
| 58 | DCP extinguisher cap washer |
| 59 | Inner container |
| 60 | Cap Assembly Gun Metal |
| 61 | Discharge tube washer |
| 62 | REPLACEMENT OF DEFECTIVE PARTS BY SUPPLY AND FITTING OF ITEMS FOR FOR 50/70KG DCP EXTINGUISHER |
| 63 | Discharge hose with clamps (6.5 mtr length). Hose should not burst or show leakage before a pressure of 50Kgf/cm2. |
| 64 | Brass connection tube between CO2 cylinder & DCP cylinder with leather washer. |
| 65 | Cap washer |
| 66 | Trolley wheel set with required fittings |
| 67 | REPLACEMENT OF DEFECTIVE PARTS BY SUPPLY AND FITTING OF ITEMS FOR CO2 EXTINGUISHERS |
| 68 | HDPE discharge horn for 2Kg CO2 extinguisher along with bend pipe fitting complete in all respect as per direction of EIC. |
| 69 | HDPE discharge horn for 4.5Kg capacity CO2 extinguishers with fittings as per direction of EIC. |
| 70 | High pressure discharge hose for 6.8Kg Co2 extinguisher with fittings as per direction of EIC. |
| 71 | Trolley wheel set for 6.8Kg CO2 extinguisher along with handle complete with fittings as per direction of EIC. |
| 72 | Handle for 2Kg/4.5Kg / 6.8 Kg/9.5 Kg extinguisher |
| 73 | Safety pin with nylon string for CO2 extinguisher |
| 74 | Supply & fitting plastic safety pin holder in CO2 extinguisher. |
| 75 | Maintenance of FM 200 total flooding system, HVWS system |
| 76 | Checking of FM 200/C02 cylinders of each FM 200 bank, checking of pilot cylinder gas pressure, weighing mechanism, interlocking arrangement,pressure switch operation and audio visual alarm, safety relief valve, supporting and clamping arrangement, gas content, electrical/mechanical trips, manual pull box, performance check of all visual indications,emergency push buttons, checking for any leakage, cleaning of all cylinders and fittings externally on quarterly basis (Rates are per battery bank). There are 4 cylinders in one location and 2 cylinder each at other 3 locations, Total 10 cylinders) |
| 77 | Cleaning of FM 200/C02 spray nozzles in cable trenches, all associated pipes on yearly basis by removing of trench cover and cleaning the nozzles by air and cloth. Rates per nozzle. |
| 78 | Actual weighing of each cylinder once in a year |
| 79 | Assistance in performance checking of High velocity water spray system (HVWS) with water on quaterly basis including inspection of auto operation from panel and opening of bulb , sounding of Gong, functioning of deluge valve, cleaning of nozzles, if chocked and associated facilities , restoration in auto mode including tools & tackles, report submission complete as per direction of site incharge / EIC. |
| 80 | Supply and installation of quartz bulb of temp. Rating 79 deg. , 5mm thick glass bulb , Glass bulb colour yellow including transportation, labour consumable etc. Complete in all respect. |
| 81 | General work and maintenance activity |
| 82 | Writing of slogans (In hindi ,English, Rajesthani) at all heights with approved pains and shade ,painting lines,dashes,arrows,letters by synthetic enamer paint etc. with back ground painting and shade as per EIC |
| 83 | Flex Banner |
| 84 | Eco vinyle print hi Glosy |
| 85 | Soft sheet with vinyle pesting |
| 86 | Radium sticker cutting work |
| 87 | Supply and Fitting of new wind sock (floroscent in two colour), removing of old wind sock made out of synthetic cloth in flood light tower , buildings, upto height of 10-18 M, /Evictee wind sock should be made from strong and durable anticorrosive antiagening polyurethane coating toincrease tear resistance .It should not tear easily.Warrenty of 12 months should be given.as per direction of site engineer/ EIC.Approval to be granted for wind sock prior to supply |
| 88 | Daily checking and reporting (as per approved format ) of following fire fighting system a) panel of fire detection system. B) foam level in foam tank of R-HVLR, foam bladder tank, foam trolley unit. c) Healthiness of fire water line, Moniter,MEFG,R-HVLR, foam Chamber and landing valve. d)pressure at farthest point e) hand operated siren f) Condition of hose box g) HVWS system of switch yard h) UV/IR flame detectors in pump/ booster shed i) Condition of MCP in station premises j) Condition of FM 200 system etc as per site engineer/ EIC |
| 89 | Painting of sand buckets with one coat of redoxide primer & two coats of synthetic enamel paint ( fire red from outside & white from inside), writing letters on sand buckets (by stencil) complete in all respect including labour charges , material, removing of old sand filling back the sand after painting etc. as per direction of Site engineer / EIC |
| 90 | Painting stand of stand buckets with one coat of red oxide primer, two coats of synthetic enamel paint (fire red) complete in all respect including labour,transportation material, writing letters on stand by stencil etc. as per direction of EIC. |
| 91 | Supply & fitting of rubber beeding of the complete one hose box ( both doors) as per direction of Site Engineer / EIC including removing of worn out rubber beeding, labour charges, tools & tackles etc. complete in all respect |
| 92 | Supply & fitting of glass of hose box (Both side of the box) inclusive of rubber beeding wherever required complete in all respect inclusive of material, labour , consumables etc.(Rate for both glasses & rubber beeding) |
| 93 | Erection and supply of stand post of wind sock in place damaged stand post as per specification of IOC including tools and tackle , labour charges ets complete in all respect .as per direction of EIC. |
| 94 | Cleaning of Portable fire fighting equipment e.g. Extinguishers (150 nos), Foam trolley (05 nos), Sand buckets 32 nos, Foam Hydrant/monitors 110 nos, Stand , Hose boxes (60 nos), deluge system of foam Chamber (07 nos) etc. making it stain free as and when required as per directions of EIC on monthly basis.Rates per unit equipment |
| 95 | Complete Overhauling of hand operated siren including oiling, greasing,painting and testing as per direction of Site Engineer/Engineer in charge inclusive all tools ,tackles etc. |
| 96 | Assistance in carrying out maintenance and inspection of fire extinguishers on monthly basis including pastings/ marking of maintenance date, cleaning replacement of defective parts (supplied bu contractor as per SOR), measuring weight and charges for labour, including oiling greasing , testing as per direction of EIC inclusive of all tools & tackles consumables, transportation , labour charges etc and measuring instruments for the same as directed by the EIC/Site engineer and submitting the reports of the inspection as per HSE Manual format. |
| 97 | For 9/10 KG. Capacity DCP extinguisher |
| 98 | For 25/75 KG. Capacity DCP extinguisher |
| 99 | For 2 KG. Capacity CO2 extinguisher |
| 100 | For 4.5 KG. Capacity CO2 extinguisher |
| 101 | For 6.8 KG. Capacity CO2 extinguisher |
| 102 | For 2 KG. Capacity Clean agent extinguisher |
| 103 | Calibration of explosive or LEL meter Please Enable Macros to View BoQ information |
