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| 1 | Material & labour for Repair,maintenance & Servicingof11KV HT VCB indoor type ONE OUT GOING /ONE INCOMINGMakeCG/Schinder complete including the following (a) Taking out 11KV HT VCB & Relays set of VCB panelo f400 Amps/ 630 Amp rating trolley from HT Panel after switching off electric supply. Removing all mechanical/electrical/control system for proper functioning e.g. spring charge system, triping system, remote operation, indication system, upward-downward/in-out movement of HT VCB trolley,etc including opening the VCB trolly & checking the quality of insulating material,vaccum system complete. Replace defective parts, fixed/ moving contacts and blowing out dust and applying the proper lubrication/ greasing withAP-3 grease and reassembling the VCB including connection to HT VCB panel andVCB functional to the entire satisfaction ofcomplete all as specified and directed.Notes :- (i) The VCBs are installed at MRS and MH Power House.(ii) Spare parts if replaced &shall be measured and paid separately under supply only.(iii) Servicing shall be got carried out by autharised rep of VCB Manufactrure and the service engineer will submitt a service/Testingreport for each VCB. (iv)minor items requiredfor servicingshall be deemed included rate quoted . |
| 2 | Supply only trip coil suitable for HT, VCB/RMU operating on 24/110 volt system and testingcomplete all as specified and directed. |
| 3 | Supply only closing coil operated on 110 / 24 volt system suitable for working of relay of HTVCB/RMU complete all as specified and directed. |
| 4 | Supply only closing shaft assembly operated on 110 / 24 volt system suitable for working of relay of HTVCB/RMU complete all as specified and directed. |
| 5 | Supply only Motor cut off limit switch sutable for HT 11 KV VCB/RMU complete all as specified and directed. |
| 6 | Supply only Push Button element with one NO / NCcomplete all as specified and directed. |
| 7 | Supply onlySpring charging handle suitable of VCB/RMUcharging as per sample complete all as specified and directed. |
| 8 | Supply only TNC switch with wiringsuitable for 11 KV VCB complete all as specified and directed. |
| 9 | Supply and fix in repair multifunction meterwith digital display suitabale for measuring 11 KV electrical parameters( Voltage, Amp, power factor, frequcncy. Kwh, harmonics upto 31 level) type EM-6400/PM-820 fixed in existing panel board etc complete all as specified and directed. |
| 10 | HT 33KVA OUTDOOR TYPE CT & PTMaterial & Labour for removal of bushing & terminalsandcleaning CT/PT33 KVby CTC solution on its insulators and teeths and checking the leakage if any from the CT and refixing the same after replacing the defective/faulty parts and checking the oil level and oil dielectric strength (BD test) and proper connection checking/tightening of control wiringand testing with the following :- (i) Meggar testing between phase to phase & phase to earth.(ii)Testing the terminal connection and its working for the calibration and tripping of the relay for the protection of HT 33KV line.Make it functional to the entire satisfaction complete all as specified and directed. |
| 11 | Supply & fixing in replacement indication lamp (LED type) Red or Yellow or Green colour suitable for 110 volts AC / 110 volt DC / 30 volts DC (as required at site) complete all as specified and directed. |
| 12 | Supply and fix in replacement of Power Pack for 11 KV VCB suitable for incoming supply 220/110 volts AC, 100 VAand output 110 volts DC supply all as per existing with wiring complete all as specified and directed.Note : - The contractor has to visit the site to check the existing system of 11 KV VCB for installation of power pack unit. |
| 13 | Supply, installation, testingin replacement relay microprocessor based 110V/24V three phase relay system to overcurrecnt , one earth fault protection type for 11 KV breaker, setting range suitable for over current and earth fault with necessary wiring/fitting including dismantling of old orunserviceable relays.The setting of the relay should be in accordance with the incomer and setting should be maintained such that fault does not carry beyond the affected feeder in case of Overload,3 phase fault, earth fault etc. complete all as specified and directed.Note :- The rate to be quoted for any make of relays available on the site of MRS |
| 14 | supply and fix master trip relay operating on 24 volts/110 volts suitable for VCB 11 KV/ 33 KV |
| 15 | M & L for disconnecting electrical connections of transformer ofcapacity11/.433KV (100 KVA to 315 KVA) of any make & any type loading the transformer on heavy vehicle (open chassis) type from existing platform/four pole structure, by heavy crane long boom type suitable for shifting and loading transformer and transporting of transformer for repair / rewinding at workshopincluding unloading of transformer from vehicle at workshop &Opening up transformer step down 11/0.433KV (100 KVA to 315 KVA) by unscrewing all nuts/bolts and washers of top cover duly draining out complete transformer oil and kept aside for .Disconnecting of all HT/LT wiring tap changer, complete LT/HT bushing, air breather etc and kept aside for re-use the serviceable parts and removal of unserviceable parts and taking out complete core assembly of transformer with help of chain pully to carry out the following works:-(a)Deslurring of transformer tank by taking out the complete deposited transformer oil sludge and cleaning thoroughly the transformer tank by washing & wiping out all dirt/rust accomolated including making preparation of old painted internal/external surfaces of transformer.Painting the internal surfaces of transformer with two coats of high grade anticorrosive varnishingpaint over a coat of red oxide primer.Painting to external surfaces of transformer with two coats of Ist grade synthetic enamelled paint over a coat of red oxide primer, complete all as specified and directed..(b)Cleaning the transformercore assembly using electric blower and making the core free from sludge, dirt and any other foreign materials fromits surfaces including provision of high grade insulation varnish and raising insulation of the core through heat chamber and raising of IR valve.(c)Assembling the transformer complete including supply ofcomplete set including replacement of defective accessories such asoil seal , gasket ,LT/HT bushing, stud, air breather, tap changer,including making necessary LT/HT wiring as dismantled( New spares as required will be measured & paid separately under relavent items, rate of oil seal & gasket will be deemedincluded in the quoted rate). Powering of dehydration/filtered transformer oil (dehydration charges will be measured and paid separately) as obtained during dismantling and top up balance quantity with new transformer oil as required (New transformer oil will be measured & paid under relavent item)after successfully repairingthe transformer reloading the same & place to its original location and installation complete including making LT/HT side cable connection, earth connection and testing complete . |
| 16 | M & L for disconnecting electrical connections of transformer ofcapacity11/.433KV (400 KVA to 630 KVA) of any make & any type loading the transformer on heavy vehicle (open chassis) type from existing platform/four pole structure, by heavy crane long boom type suitable for shifting and loading transformer and transporting of transformer for repair / rewinding at workshopincluding unloading of transformer from vehicle at workshop &Opening up transformer step down 11/0.433KV (400 KVA to 630 KVA) by unscrewing all nuts/bolts and washers of top cover duly draining out complete transformer oil and kept aside for .Disconnecting of all HT/LT wiring tap changer, complete LT/HT bushing, air breather etc and kept aside for re-use the serviceable parts and removal of unserviceable parts and taking out complete core assembly of transformer with help of chain pully to carry out the following works:-(a)Deslurring of transformer tank by taking out the complete deposited transformer oil sludge and cleaning thoroughly the transformer tank by washing & wiping out all dirt/rust accomolated including making preparation of old painted internal/external surfaces of transformer.Painting the internal surfaces of transformer with two coats of high grade anticorrosive varnishingpaint over a coat of red oxide primer.Painting to external surfaces of transformer with two coats of Ist grade synthetic enamelled paint over a coat of red oxide primer,complete all as specified and directed.(b)Cleaning the transformercore assembly using electric blower and making the core free from sludge, dirt and any other foreign materials fromits surfaces including provision of high grade insulation varnish and raising insulation of the core through heat chamber and raising of IR valve.(c)Assembling the transformer complete including supply ofcomplete set including replacement of defective accessories such asoil seal , gasket ,LT/HT bushing, stud, air breather, tap changer,including making necessary LT/HT wiring as dismantled( New spares as required will be measured & paid separately under relavent items, rate of oil seal & gasket will be deemedincluded in the quoted rate ). Powering of dehydration/filtered transformer oil (dehydration charges will be measured and paid separately) as obtained during dismantling and top up balance quantity with new transformer oil as required (New transformer oil will be measured & paid under relavent item)after successfully repairingthe transformer reloading the same & place to its original location and installation complete including making LT/HT side cable connection, earth connection and testing complete . |
| 17 | S&F IN Replacement HT Cable rote indicater of cast iron not less than 100mm dia fixed through welding angle iron support of size 35mmx 25mmx 5mm thick 50 cm long including of synthic enamel paint over acoatof red oxide primer along HT trench including planting in ground with PCC (1:3:6) type c1 complete all as specified and directed. |
| 18 | M & L for super enamelled copper conductor wire of suitable gauge and size as per requirement for rewinding the HT coiltransformer complete all as specified and directed. |
| 19 | M&L for super enamelled copper conductor wire of suitable gauge and size as per requirement for rewinding the LT coil distribution transformer complete all as specified and directed. |
| 20 | M&L for replacement of LV 11 KV bushingof brass with neoprene rubber bush forTransformer upto 01 MVA capacities complete all as specified and directed. |
| 21 | M&LHV Bushing of transformer with Brass metal connecting rod, nut bolt and washer,suitable for 11 KVcapacity of tranaformer 100 KVA to 630 KVA complete all as specified and directed. |
| 22 | M&Lfor LV Bushing of transformer with Brass metal connecting rod, nut bolt and washer,suitable for 433 Voltscapacity of tranaformer 100 KVA to 630 KVA complete all as specified and directed. |
| 23 | M&L in replacement Silica gel breather clear view type including good quality of silica gel of capacity suitable for 100 KVA to 630 KVA transformer complete all as specified and directed. |
| 24 | M&L in replacement Silica gelof good quality complete all as specified and directed. |
| 25 | S&Fin replacment of transformer oil insite for toping up the level of oil having dielectric strength between 55-65 KV during filling after initial filtration of any capacity complete all as specified and directed. |
| 26 | M&L for dehydration /filtration of transformer oil in existing pole mounted/floor mounted transformer/Voltage stabilizerwith the help of dehydration/filtration machine to achieve the dielectric strength of transformer oil not less than 50 KVcomplete all as specified and directed. Note:-(i) Dehydration/filtration machinewill be arrange by the contractor and hewill make his own arrangementand to carry the machine at various sub stations including vehicle and towing arrangement.Therate shall be inclusive at above.(ii) Contractor will submit before & after testing report of transformer oil. |
| 27 | M&L for replacement of aluminum connector suitable for 33 KV line bus conductor as per site requirement such as stud connector, straight tee, straight bolt terminal, bus support clamps, tee connectors, expansion type, pad type terminal connectors, rigid stud type terminal connectors etc complete including necessary nut bolts washers complete all as specified and directed. |
| 28 | Supplying, transporting and erecting in position steel tubular swaged poles 410-SP-55 type, 11.00 metre long complete with mild steel base plate, CI finial taper, bolts, nuts and washers etc including necessary painting steel tubular poles exposed surfaces with aluminium paint two coats over one coat of red oxide primer and providing painting of 30 cm wide red and white strips upto 1.5 mtr from bottom of the errected pole, painting embedded portion of poles with one coat of bituminious paint including marking of pole numberetc complete all as specified and directed. |
| 29 | M&L for preparation of old painted surfaces of HT/LT steel tubular poles complete and applying one coats of aluminium paint on the pole including writing the pole No with black enameled paint of size 70mm wide and 100mm height and top (cross arm, bracket) of pole, painting of 30 cm wide black and yellow strips upto 1.5 mtr from bottom of the errected pole including marking of pole numberetc complete all as specified and directed. |
| 30 | Dismantling of cross arms / bracing supports / clamps / back platesorany other structural steel sections includingremoving nuts bolts washers etc complete all as specified and directed. |
| 31 | M&L for cross arms, bracing supports, clamps back plates angles fabricated from the structural steel section including bolts, nuts, washers, welding, bending, drilling holes for bolts, bent to any required shape of size as indicated or directed, inclusive of one primer coat and two coats of aluminium paint after preparation of surfaces complete all as specified and directed. |
| 32 | Dismantling & taking down, old, defective, weak insulator, any type, any size any shape(pin/shack/loop) complete all as specified and directed. |
| 33 | S&F pin type insulator porcelain vitreous white / brown / green including one galvanised mild steel spindle, two galvanised iron washers, one galvanised iron nut, suitable for 11000 volts grade & of size 150 mm dia and 150mm height complete all as specified and directed. |
| 34 | S&Fdisc type insulator porcelain vitreous white / brown / green 11000 V, grade 145 mm height & 255 mm dia ball and socket type two in series assembly for tension withtension clamp for conductor working pressure 11000 volts complete all as specified and directed. |
| 35 | Supply, fixing, testing and commissioning in replacement air break isolating switch tripple pole mechanically operated with vertical isolation, 09 Nos. polymer type insulators mounted on steel frame with operating mechanism worked from ground level and including operating rod of 25 mm dia medium grade GI pipe and locking arrangement of capacity 400Amps 11 KVincluding making all incoming/outgoing connection of HT cable and overhead conductor using new leads and nuts, bolts etc and painting of steel work with 2 coats of aluminium paint over a coat of red oxide primer complete all as specified and directed. |
| 36 | Supply, fixing, testing and commissioning in replacement drop out fuse 40 Amps capacitywith 6 Nos polymer insulator mounting on steel frame triple pole including nuts and bolts 11 KV with making all incoming/outgoing connection of HT cable and overhead conductor using new leads including aluminium paint over a coat of red oxide primer complete all as specified and directed. |
| 37 | M&L for servicing and greasing of mechanical parts of existing 11KV horizontal/vertical type GOD including replacement of partsi.e Male/female contact, jumper ,operating mechanism, GOD rod etc complete all as specified and directed. |
| 38 | M&L of checking of HT 11 KV cable of any size by means of HT Cable Fault Locator Machine for identifying fault location in HT cable faults complete all as specified and directed. |
| 39 | Supply and fix in repair cable joint kit for 11 KV grade cable for indoor termination Heat shrinkable END JOINTtype joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cableof size 95 sqmm complete all as specified and directed. |
| 40 | S&F in repair cable joint kit for 11 KV grade cable for indoor termination Heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cableof size185 sqmm complete all as specified and directed. |
| 41 | S&F in repair cable joint kit for 11 KV grade cable for outdoor termination Heat shrinkable ENDJOINTtype joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cableof size 95 sqmm complete all as specified and directed. |
| 42 | S&F in repair cable joint kit for 11 KV grade cable for outdoor termination Heat shrinkable type joint complete with jointing material and accessories suitable for 3 core XLPE armoured aluminium cableof size from 120 to 185 sqmm complete all as specified and directed. |
| 43 | S&F in repair Cable joining kit for 11 KV (Earthed) grade cable for straight through Heat shrink type joint complete with joining material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 95 sqmm complete all as specified and directed. |
| 44 | S&F in repair Cable joining kit for 11 KV (Earthed) grade cable for straight through Heat shrink type joint complete with joining material and accessories suitable for 3 core XLPE armoured aluminium conductor cable of size 120 to185 sqmm complete all as specified and directed. |
| 45 | S&Fin trench/wall / pole XLPE insulated PVC sheated armoured heavy duty HT electric cable with aluminium stranded conductor 11000 volt grade of sizes95 Sqmm 3 Core complete all as specified and directed. |
| 46 | S&F in trench/wall / pole XLPE insulated PVC sheated armoured heavy duty HT electric cable with aluminium stranded conductor 11000 volt grade of sizes120 Sqmm 3 Core complete all as specified and directed. |
| 47 | Excavation in trenches not exceeding 1.5 m wide and not exceeding 1.5 m in depth for foundation etc or for laying of cables, errection of poles, struts/stays etc not exceeding 10 sqm on plan and getting out in soft / loose soil complete all as specified and directed. |
| 48 | Excavation in trenches not exceeding 1.5 m wide andexceeding 1.5 m in depth for foundation etc or for laying of cables, errection of poles, struts/stays etc not exceeding 10 sqm on plan and getting out in soft / loose soil complete all as specified and directed. |
| 49 | Returning filling in including spreading leveling watering and well ramming inlayers not exceeding 25 cm in soft / loose soil complete all as specified and directed. |
| 50 | Removing excavated materials to a distance not exceeding 50 m and depositing where directed, at a level not exceeding 1.5 m above the starting point in soils complete all as specified and directed. |
| 51 | M&L for Sand cusioning for cable with screened & washed sand & punning to providea required cover complete all as specified and directed. |
| 52 | Supplying and laying un-reinforced precast concrete cable cover, class EVP, type 1 with peak size 300mmx180mmx40mm over sand cushioning for protection of cable complete all as specified and directed. |
| 53 | Surface cleaning/site clearance n exc 15 cm in depthinSub stations area, trenches,sub station rooms, two pole/ four pole structure surroundings to make a over allpresentable condition complete all as specified and directed. |
| 54 | S&F in replacementGI tubing light grade 80 mm dia for /pole cable protection including fixingclamp, nut bolt washer complete accssories complete all as specified and directed. |
| 55 | M&L in replacment GI pipe Light grade with all fittings complete laidin trenches/fixed on pole with suitable clamp all as specified for 100 mm bore of pipe for protection of UG cable complete all as specified and directed. |
| 56 | Dismantling & taking down old, deteriorated, lightening, arrestor and supply and fixing testing litghtening arrestor Expulsion out door type assembly suitable for 11 KV including all clamps ,nuts, bolts and washers and connection to earth with 32 x 6 mm GI strip and includingexpulsiontype complete with all fittings transmission class discharge capacity 65 Kilo Amp suitable for 11000 Volts complete all as specified and directed. |
| 57 | Earthing complete withand including galvanised steel earth plate electrode 60 cmx 60cm x 6 mm thick surrounded by mixtureof charcoal and salt in alternate layers ,buried directly in ground vertically in a pit of depth not less than 2.25 meter deep below ground level with top as of the plate at a depth of not less than 1.5 mtrs below normal ground level connected to equipment by using GI strips of size 32x6 mm as earthing lead by means of bolts ,nuts, check nuts and washers of galvanised iron or steel earth stripprotected by galvanised steel pipe 40 mm bore (light grade)and 40mm bore \"Light\" grade GI watering pipe connected to main switch or main control boardor GOD or lightening arrester all as shown in electrical plate No. 3of SSR - 2009(Pt I) & including necessary excavation and earth work.The rate also include charcoal and salt in alternate layers, 20 mm bore GI pipe (Light grade ) for watering , protection pipe funnel, wire mesh , PCC 1:2:4 type B1 chamber in cement concrete ,50 mm thick precast RCC M-25 ( Design mix) cover duly reinforced with XPM (weight not less than 3 kg /sqm ) and CI frame etc , and including provision of test point , connecting to test point and testing on completion etc, complete all as specified and directed.. NOTE : The unit rate include earthing lead and protection pipe upto 7.5 metre from top of earth plate. |
| 58 | M&L for Painting of two ploe/four pole structure with two coat of aluminium paint after preparing the surface dust free oil free and clean complete according to MES colour coding such as pole, structures,angle, GO DO etccomplete all as specified and directed..Note : Each job will mean painting work in each installation. |
| 59 | M&L in replacementdanger notice plate of 1.6 mm thick mild steel sheet vitreous enamelled white, with letters figures and conventional skull and bones in signal red colour and fixed with MS clamps bolts and nuts of approved size for HT 11 KV of size 25 x 20 cm complete all as specified and directed. |
| 60 | S&F in repairs end termination box LT side with cover made of 3mm thick MS sheets including fibre board insulation sheets & including nut bolts and washer including painting of steel surfaces with two coats of red oxide zinc chorme primer complete all as specified and directed. |
| 61 | Material, labour & T&P for Preparationofoldpaintedironsurfacesofthetransformeruptocapacity100 kva to 630KVA, by cleaning/scrapping completely after that applyingtwocoatsofsyntheticenamelledpaintoveracoatofprimer on the transformer as per MES colourwith MES No complete all as specified and directed. Note : Painting shall be carried out withSpray Gun using compressor. |
| 62 | Supply and laying stone aggregate of size 40mm graded layed on ground oftwo/four pole structure complete all as specified and directed. |
| 63 | M&L for Repair and maintanance of 11 KV HT RMU indoor/outdoor type, EACH WAYof RMU 400/630/800 Amp rating from HT Panel after switching off electric supply. Removal of all the possiblemechanical/electrical/control system for proper functioning e.g. spring charge system, triping system,indication system, includingchecking the quality of insulating material, complete & refixing with faulty part replacedblowing out dust and applying the proper lubrication/ greasing and reassembling theincluding motorised operation andconnection to HT panel & before filling of gas leakage testing carried out (if quantity is lesser than required) and make the RMU functional to the entire satisfactioncomplete all as specified and directed.Notes :- (i) The RMUs are installed atTech area,Dometic areaand RMU are of different type of makes installed at site like Crompton Greaves, Alstom, Areva, Schneider,Siemens,C&S, etc. (ii) Spare parts if replaced & if Gas if filled shall be measured and paid separately under supply only. |
| 64 | M&L PCC (1:4:8) type D-2 using 40 mm graded stone aggregate in foundation of electric poles, struts PCC blocks and fair finish to exposed surfaces without using extra cement etc complete all as specified and directed. |
| 65 | M&L PCC (1:3:6) type C-2 using 40 mm graded stone aggregate in foundation of electric poles, struts PCC blocks and fair finish to exposed surfaces without using extra cement etc complete all as specified and directed. |
| 66 | PCC (1:2:4) type B-1 using 20mm graded aggregate as in coping of new pole, including necessary form work complete all as specified and directed. |
| 67 | S&F steel work in tubular trusses including special shaped washer etc complete using ERW or induction butt welded tubes confirming to I.S. 1161-1998 |
