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| 1 | NOTE: Schedule ‘A’ Part - ItoPart -VIare Prepriced by MES. Bidders shall insert their lumpsum amount in the Green coloured field under Col-6 only. |
| 2 | Total amount of Sch \"A\" Part - I (BUILDING WORKS) |
| 3 | Total amount of Sch \"A\" Part - II(SITE CLEARANCE/ AREA DEVELOPMENT/ EXCAVATION AND EARTHWORK) |
| 4 | Total amount of Sch ‘A’ Part - III (INTERNAL ELECTRIFICATION WORKS) |
| 5 | Total amount of Sch ‘A’ Part - IV (INTERNAL WATER SUPPLY) |
| 6 | Total amount of Sch ‘A’ Part - V (SEWAGE DISPOSAL) |
| 7 | Total amount of Sch ‘A’ Part - VI (ROAD/ PATH) |
| 8 | Total amount of Sch ‘A’ Part - VII (EXTERNAL WATER SUPPLY) |
| 9 | Total amount of Sch ‘A’ Part - VIII (EXTERNAL ELECTRIFICATION WORKS) |
| 10 | Total amount of Sch ‘A’ Part - IX (HOT WATER SUPPLY) |
| 11 | SCH \"A PART - X(Miscellaneous B/R and E/M works for Sch \"A\" Part-II to Part-VI)Note: This schedule is not pre-priced by MES and the rate indicated as \"Rs 0.00\" under Col 5 signifies this fact only |
| 12 | Rechargeable LEDBulb 9 W, 220 V, white color all as specified and as directed. |
| 13 | GIPipe (medium grade, ISI Marked) 32 mm dia,1.5 mtr long, bend to shape for street light fitting bracket with 2x pairs of MS clamps of suitable length of size 40x5 mm of MS flat iron with nuts bolts and washer and taking out old one including connection with street light complete all asdirected. |
| 14 | 40W Tube insect catcher electric insect killer indoor type (fly swatter) with complete connection complete all asspecified and directed. |
| 15 | Duct type chimney with inbuilt exhaust fan , from opening top of kitchen platform opening 1.5m x 0.60m with all insulation and fitting complete all asspecified and directed. |
| 16 | M&L for Elestometric Nytral rubber insulation to PP-R pipes suitable for 20mm outer dia 22/19mm thick with chiken wire mesh wire netting 25mm gauge, 20mm mesh with 0.01mm aluminium foil including jointing and fixing material such as solvent adhesive SR-998 complete all as specified and directed by Engr-in-Charge. |
| 17 | All as per Srl item No 16 above, but of size 25 mm dia. |
| 18 | Supply, Installation, testing & commissioning ofself supportingtotally enclosed double door at front, LT feeder pillar box compartmentalized design, dust and varmin proof of size 1200 mm(Height) x 1000 mm(Length) x 800 mm(Width)suitable for 440 Volt 3 phase 4 wire system made out of 3.15 mm thick CRCA sheet and built upon rigid frame work having front and rear hinged doors with neoprene rubber gasket including danger plate, earthing strip point and, ventilation louvers at the rear side, bottom detachable gland plate complete with suitable size of Zinc/Chromium plated nuts, bolts and washers etc. The panel shall be synthetic enamelled paintedand the control circuit diagram shall bewith colour code solid conductorcopper 1.5 sqmm cable for easy identification including incoming/outgoing cable holes at the bottom, complete after taking down the old unserviceable one.The Panelshall be emmbeded with 75 x 75 x 6 mm MS Angle Iron frame and to be grouted in PCC foundation (1:2:4 )type B2 upto a height of 50 cm from normal ground level complete all as specified and directed by Engr in charge and comprising of the following:- |
| 19 | (a) Aluminium bus bar 200 amps - 04 Nos, supported with suitable size of heavy duty porcelin stand lock with suitable sizeof brass nut, bolts and washer with heat shrinkable PVC sleeving.The bar shall be colour coded (red, yellow and blue) for three phases and black for neutral.(b) MCCB, 125 A, 4 pole with breaking capacity of 16 KA, Make : L & T/Havells - 01 No.(c) MCCB, 63 A, 4 pole with breaking capacity of 16 KA, Make : L & T/Havells - 03 No.(d) LED Indicating lamps for Main Supplyindicating R\", Y\" B\"- 01 Set of 3. (e) Digital Voltmeter (Make AE/L&T) - 01 No.(f) Current Transformer havingRatio 400/5, 15 VA- 01 Set of 3.(g) Digital Ammeter ( Make(AE/L&T) - 01 No. |
| 20 | Supply, install, test and commissioning of 58.5 KVA/46.5 KW DG set diesel engine driven Generating set with alternator out put Voltage 415 Volts +/- 1% at set value of 415 V at a frequency 50HZ +/- 0.5%, suitable for prime duty with STD control panel outdoor type IP-54consisting of AMF feature to be erected, (NTP for suitable for installing at Base Camp (altitude of 3600m), allmounted in acoustic enclosure andControl panel as per manufacturer\"s design and specification confirming to latest norms of CPCB complete with the following and connected accessories and depositing to MES store yard with necessary T&P complete :-i) DG Fuel tank of minimum capacity 200 Ltrs with fuel gauge etc complete fixed with suitable foundation frame, grouted on floor with connecting fuel pipelines from main fuel tank to DG fuel tank all as per OEM recommendationsii)Battery & Leads iii)Silencer-Hospitaltype with pipe line & radiator as per OEM design & recommendations complete as per latest CPCB normsiv)AVM Padsv)First Fill of Lubevii)Acoustic Enclosureviii)Standard Control Panel( AMF) outdoor type with connected switchgear/relays/meters complete IP-54. |
| 21 | (ix) Suitable size cement concrete foundation platform of canopy base with height as required at site to mount the generator as per manufacturer\"s instructions/ recommendations. The cost of foundation bed including earth work etc shall deemed to be included in the quoted rate.(x) Connectingcables, from existing panels and connecting cables , cables glands, cable lugs to new panel complete with all necessary accessories.(xi) Install on the foundation, provn & install connecting fuel pipe lines, cables etc.(xii) Test and commissioning complete including POL and resistive load bank required for testing. |
| 22 | (xiii) The cost of control cables from engine Control panel to AMF panel, transportation, installation, testing & commissioning etc shall be deemed to be included in the cost quoted.(xiv) The quoted rate shall deemed to be inclusive of earth work for foundation, Cement concrete foundation as per OEM design, dismantling of brickwall/PCC/tiles and making good the disturbed surfaces including repairs/replacement ofbrickwall/tiles/pcc & provision of steel wire mesh for providing proper exhaust/breathing system to DG set, Cabling etc inclnecessary T&P fortransportation and installation complete. |
| 23 | (xv) The details specifications appended below :- (I)ENGINE(a) General: Suitable four stroke compressed ignition, radiator water cooled,Turbocharged aspiration, continuous duty with 10% overload capacity for 1 hour in 12 hours continuous running, with 40 to 50°C intake air temperature, latest CPCB Euro emission engine ,turbocharged four stroke engine developing minimum 67BHP @ 1500 RPM under NTP conditions, coupled to alternator mounted on Channel Iron base frame with external floor mounted fuel tank of minimum200 Ltrs capacity with fuel gauge and connected fuel pipeline from main fuel tank to DG fuel tank complete .The prime mover provided should be as per IS specifications.(b) Air intake system : Should comprise of dry type intake air filter mounted on engine, one in number vacuum indicator mounted on intake piping. |
| 24 | (c ) Exhaust System: Should comprise of one exhaust manifold, dry type, mounted on engine, one exhaust hospital type silencer which should be positioned in such a way that the exhaust gas is not sucked by the fan on the radiator/heat exchanger, thereby affecting the cooling system. The silencer should cater to the noise level tolerance prescribed in the relevant IS/BS. The silencer should be provided with flaps with a provision so that it will open only when the generator is running. The complete exhaust system shall be properly supported so that entire lot of the exhaust system shall not fall on the DG Set. |
| 25 | (d) Fuel System: Should comprise of disposal type element fuel filter, pressure type fuel pump mounted on engine, non return check valve in fuel supply and drain lines, wire braided hose between filter and pump, fuel system with suitable capacity electronic governor and engine mounted actuator. The fuel tank must have proper locking arrangement with level indicator and to be fixed seperately / externally.(e) Cooling System: Should comprise of radiator and connected pipeline complete, hospital type silencer and tested for 50°C ambient temperature with 7 PSI pressure cap mounted on base rail. The thermostat installed in the engine coolant outlet, fresh water pump mounted on engine, fan and fan hub mounted on engine. A reservoir of 50% of radiator capacity to replenish coolant by gravity (as and when required) is also to be provided.(f) Lubricating System: Should comprise of lubricating oil sump mounted on engine, gear driven lub oil pump mounted on engine, lubricating oil cooler-fresh water cooled integral with engine cool out circuit mounted on engine, oil filter lubricating with cap and lubricating oil dip stick for oil level check mounted on engine. The system should be capable of feeding lube oil to the main end& large end bearings, cam shaft, valve rocker gear and all moving parts. |
| 26 | (g) Starting System: Should comprise of suitable voltage DC electrical starter mounted on engine, with suitablemaintenance free battery of capacity 12 V DC - 02 Nos with suitable AH to be mounted in trays (having rubber insulation) on the main frame. It should have the provision to charge the battery from external sources during static condition and while running of the generator. |
| 27 | (h)AC Generator :The generator shall be horizontal and foot mounted, 58.5 KVA, 415 Volts, 3 phase, 4 wire, 0.8 PF, 50 HZ, self excited, self regulated, brushless AC generator, suitable for voltage regulation + 1% , an ambient temperature of 40 to 50° C as per OEM design with IP-23 enclosure class H insulation and temperature rise limited to class H as per following technical details:-(i) Type, Brush less AC Generators and space heater as per OEM design(ii) Output rating 58.5 KVA(iii) Output Voltage: 415 ± 1% under all loading conditions and with maximum voltage Dip at full load 0.8 PF shall be <19% as per OEM design.(iv) Output frequency 50Hz ±0.5% up to 0.8 lagging.(v) No of Phases: 3 phase with 01 Neutral (4 wire)(vi) Mounting : Horizontal foot mounted.(vii) Enclosure :Minimum IP-23 / Drip proof and screen protected.(viii) Electronic Automatic voltage regulator with response time < 75 m sec and + range of voltage adjustment. |
| 28 | (ix) Class of insulation-\"H\"(x) Short circuit withstand 3 times rated current for 3 secs and overload withstand capacity for continuous duty as specified.(xi) Overspeedcapacity 1800 RPM for 2 min.(xii) The maximum unbalanced load across phases shall be less than or equal to 25%. |
| 29 | NOTE : Following shall be deemed to be included in cost quoted :-(i) Standard Control panel with AMF feature outdoor type with IP-54 for 58.5 KVA DG set as per OEM design.(ii) Suitable size cement concrete foundation platform of canopy base with height as required at site to mount the generator as per manufacturer\"s instructions/ recommendations. The cost of foundation bed incl earth work and dismantling existing CC and foundation etc is deemed to be included in the quoted rate.(iii) Connectingcables, from existing panels and connecting cables , cables glands, cable lugs to new panel complete with all necessary accessories.(iv) Install on the foundation, connecting fuel lines, cable etc.(v) Test and commissioning complete.(vi) The cost of control cables from engine Control panel to AMF panel, transportation, installation, testing & commissioning etc shall be deemed to be included in the cost quoted.(j) BASE FRAME: Shall be stand by and fabricated with CRCA sheet metal which shall be suitable to mount the engine, alternator and radiator, channel width of base frame shall be adequate to accommodate anti-vibration pads. |
| 30 | (k) ENGINE CONTROL PANEL: Control panel shall be powder coated , weather proof type with PCC3.3 controller or suitable equivalent controlleras per OEM design, mounted inside the acoustic,consist of the following. 1.suitable rated switchgear as per OEM design 2. Engine control unit (ECU),3. Current Trasformer set 4. Indicating Lamps 5. Set running & load on setShall be indoor type manufactured with 14/16 guage CRCA sheet and is powder coated for weather-proof and long lasting finish consisting of alarm, indication and safety ( Over speed,High coolant temperature, low oil pressure, water in fuel, engine common fault low fuel level, low coolant level, emergency stop on enclosure, under frequency, over frequency, under voltage over voltage, over current, over load kw, battery under voltage), microprocessor power command controller, Aluminium busbars with suitable capacity with incoming/outgoing terminals, indicating lamps for \"Load ON\" and \"Set Running\", instrument fuses duly wired and ferruled , Volt meter, ammeter with selector switches, Frequency meter, energy meter,CTs and 3 Phase indicating lamps, timers etc all as per latest engineering practices.etc. complete all as specified and directed. |
| 31 | (l) Standard Control panel with AMF feature for 58.5 KVA DG set as per OEM design to be errected inside sub-station, Standard Control panel with auto mains failure (AMF) feature complete , floor mounted type,vertical,factory made outdoor type, double door ,canopy, fabricated out of CRCA sheet with angle iron base frame, floor mounted, dust and vermine proof, suitable for voltage 415 V Three Phase 4 wire, 50 HZ AC supply, weather proof, with IP-54 protection, with separate hinge door for each compartment & locking arrangement, with back door openable (Screwed), legs groutedin PCC complete including paintingwith two coats of epoxy powder paint over a coat of primer after under going a rigorous metal treatment process involving alkaline degreasing, descaling in dilute sulphuric acid or any other acid and phosphate and with aluminium busbar (TPN) of suitable rating, suitable double compression copper cable glands and includingprovn of the following :- |
| 32 | (i) Protection relays as per OEM design/approved make.(ii) Minimum switchgears of capacity125 A , 4P 36 KA of qty/capacityand suitable rated neutral contractor if required as per OEM design.(iii)Suitable rated resin cast CTs.(iv) Suitable rated inbuilt AVR.(v) In built SMPS based automatic battery charger.(vii) Digital Multifunction meters suitable for RS 485 communication with LAN port hub. Make: Schneider/L&T/ABB/Legrand or OEM approved make. (xi) Suitable capacity copper control cables, necessary indications, hooters, auxilliary contactors, TNC & LVM interlocking etc. (b)BACK-UP PROTECTION :- HRC Fuse for short circuit protection.(c)MICRO PROCESSOR BASED AMF MODULE :- |
| 33 | (i)Functions:-(aa) Supply failure timer (ab) Restoration timer(ac) 3 in pulse automatic engine start/stop logic & engine fails to start lockout (ad) Generator voltage ,current & frequency monitoring(ae) Battery Voltage sensing & monitoring(ii) Selector switches & Push buttons(aa) Manual/auto/test selector switch(ab) Engine START/STOP(iii) Metering : Remote monitoring system with GPRS/GSM modem with SIM card and 2 year data charges complete for monitoring all DG set parameters such as Hrs run, fuel level, Engine oil pressure etc complete as per OEM design. (iv) Annuciation (LED Type): (Faults) |
| 34 | (aa) Engine fails to start(ab) Low lub oil pressure(ac) High water temperature(ad) Generator over load(ae)Battery Voltage(af)Low fuel level(v) Additional features:-(aa) Continuous reading digital voltmer/Ammeter/freqauency meter (ab) Multifunction meters (ac) Electronic (with counter display)KWH Meter.(vi) Relay consisting of following features.(aa) 3 Phase mains supply voltage sensing (ab) Earth fault(ac) Earth leakage (ad) LED Indications (ae) Engine ON, Load on DG(af) Mains On, Load on Mains (ag) overload(vii) Push buttons (AMF Module by pass mode):-(aa) Engine START/STOP(ab) Geneator contactor CLOSE/TRIP(ac)Mains contractor CLOSE/TRIP (ad) Fault ACCEPT/RESET(viii) Engine Meters:- (aa) Lub oil pressure (ab) Water Temparature (ix)Battery Charger:- SMPS Based automatic float cum boost battery charger with following :-(aa) DC Voltmeter & Ammeter(ab) Selector switch for auto/manual & float/Boost.(x) Bypass switch of suitable rating or bypass system as per OEM design |
| 35 | (m) Accessories :-(i)01 No standard mechanical and electrical tool box. (ii) Internal covered tube lights.(n) Acoustic Enclosure :-Specially designed to meet CPCB norms 75dBA @ 1 mtr at 75% load under free field conditions. The Acoustic enclosure is made of CRCA sheets and a structural/sheet metal base with high quality noise absorbent, 11 tank pre treatment process and UV resistant powder coating of all parts to withstand extreme environment and fire-retardant grade acoustic insulation material (P.U.Foam) complying to IS 8183 with two point lifting handles.(a)Internal Lighting: Tube lights with protective mesh around it to be fitted inside the container for proper illumination |
| 36 | (b) Doors :The enclosure will be provided with suitable doors on the side and rear to enter the enclosure during operation and maintenance.All doors will be provided with lock and handles for opening/ closing the doors, retainers for holding the panel door.(p) Painting SchemeISS shade 220 olive green 1994 or all as per manufacturers specifications(q) Lifting/ Transportation arrangements :-Container with suitable corners will be provided to lift the DG set along with container. This is suitable for road/ rail/ sea transportation. |
| 37 | (r) Trials:-Trials on site should be given as per load tests prescribed and all functional trials should be shown.Note : (i) The Engine, alternator, Control Panel, Accoustic enclosure shall be integrated unitsourced and AMF panel,to be installed inside sub-stn shall be fromOEM only as per Make given in Sch \"A\"Notes :- (i) Testing of DG set shall carried by rep nominated by HQ CE (LEH) Zone through Accepting Officer. The cost of POL & resistive load bank required for testing the DG Set is deemed to be included in quoted rates. |
| 38 | (iii) The Contractor shall submit technical specifications and General Arrangement drawings of OEM for approval before placing order. (iv)The Contractor shall make all necessary arrangements for pre-despatch inspection at manufacturer site or digital e-testing as directed by AO to be arrangedand for pre-commissioning test by rep of Accepting Officer after installation ofDG set & Panel. The cost for the same is deemed to be included in quoted rate. |
| 39 | (v) The quoted rate inclusive earth work for foundation, Cement concrete foundation as per OEM design, necessary T&P fortransportation and installation complete.(vi) The quoted rate inclusive of supply of next nearest higher capacity as per OEM design without any extra cost.(vii) The quoted rate inclusive ofearth work for foundation, Cement concrete foundation as per OEM design, dismanlting of brickwall/pcc/tiles and making good the disturbed surfaces including repairs/replacement brickwall/tiles/pcc & provision of steel wire mesh/GI duct for providing proper exhaust/breathing system to DG set,necessary T&P fortransportation and installation complete.Any damages to fuel line system including diversion of fuel line system from Main fuel tank/fuel pumping system to all existing and proposed DG fuel tanks as required at site shall be deemed to included in quoted rate.The contractor shall visit site before quoting the tender for ascertaining the complete work required. |
| 40 | Material and labour for cable jointing kit for 1.1 KV (Earthed) grade cable for end termination heat shrink type joint complete with thamble and lux assembly jointing material and accessories suitable for 3.5 core XLPE Armoured aluminium conductor cable size upto 50 Sqmm |
| 41 | Material & labour for earthinggalvanized steel earth plate electrode 600mm x 600mm x 6 mm thick buried directly in ground (earth pit not less than 2.25 mtr depth below normal ground level) with top edge of earth not less than 1.5 mtr below normal ground level connected to and including galvanized steel strip 25 mm x 3 mm as earth lead upto equipment by means of steel bolts, nuts, check nuts and washers, test point made of GI strip 40x8mm, 10cm long PCC 1:2:4, type B-1 in pit with precast RCC 1:2:4 type B-1 in cover reinforced with XPM not less than 4 Kg per Sqm with 40mm bore GI light grade protection pipe, 20mm bore GI medium grade watering pipe with funnel including charcoal, dust, salt, all as shown in electric plate No 3 of SSR Part-I (2009) Specifications, complete with necessary earth work in any type of soil, removal to a distance not exceeding 50 mtr including testing on completion & dismantling of existing earthing, complete all as specified & directed. |
| 42 | Supply and fix Stand Alone Heater with heating capacity of25000 Kcal/Hr with 2 HP blower motor and complete accessories:-(a) No of Passes - 04 Passes, (b) Hot Air Temp- 80 Degree C, (c) Process Air Flow at STP (1.2 Kg/m3 air density)- 80 Degree C, (d) Thermal Efficiency - 90%(e) Fuel Type - Diesel/Kerosene, (f) Max Fuel Consumption (HSD) - 1.2 kg/hr (on full load however fuel consumption will vary depending on process temperature and air requirement)(g) Electricity Supply - 415±6%, 50Hz±3%, 3 Phase, 4 wire, (h) Fuel filter and tank - Provided, 10 Ltr(j) Burner - burner fitted with imported(k) Blower Fan - Double inlet backward curved centrifugal fan suitable for high pressure upto 80mmwc(l)Blower Motor -FHP, Standard make (ABB/Siemens/Equivalent) for up to 25000 Kcal/hrs size(m) Drive - Belt driven through taper lock pulleys and belt to adjust RPM as per process air flow and pressure requirements, (n) Temperature Control - Automatic through digital temperature controller(o) Control Panel- Pre-wired powder coated control panel with user friendly audio-visual controls, safeties, interlocks, MCB, overload relays, timers and alarm hooter(p) Blower fan guard, (q) Outer Body - Fabricated out of mild steel duly insulated from inside and 1 Mtr exhaust pipe of aluminium sheet 1.6 mm.Make: Alfatherm/Jevica/Equivalent |
| 43 | Supply and fix Stand Alone Heater with heating capacity of35000 Kcal/Hr with 2.5 HP blower motor and complete accessories:-(a) No of Passes - 04 Passes, (b) Hot Air Temp- 80 Degree C, (c) Process Air Flow at STP (1.2 Kg/m3 air density)- 80 Degree C, (d) Thermal Efficiency - 90%(e) Fuel Type - Diesel/Kerosene, (f) Max Fuel Consumption (HSD) - 1.2 kg/hr (on full load however fuel consumption will vary depending on process temperature and air requirement)(g) Electricity Supply - 415±6%, 50Hz±3%, 3 Phase, 4 wire, (h) Fuel filter and tank - Provided, 10 Ltr(j) Burner - burner fitted with imported(k) Blower Fan - Double inlet backward curved centrifugal fan suitable for high pressure upto 80mmwc(l)Blower Motor -FHP, Standard make (ABB/Siemens/Equivalent) for up to 35000 Kcal/hrs size(m) Drive - Belt driven through taper lock pulleys and belt to adjust RPM as per process air flow and pressure requirements, (n) Temperature Control - Automatic through digital temperature controller(o) Control Panel- Pre-wired powder coated control panel with user friendly audio-visual controls, safeties, interlocks, MCB, overload relays, timers and alarm hooter(p) Blower fan guard, (q) Outer Body - Fabricated out of mild steel duly insulated from inside and 1 Mtr exhaust pipe of aluminium sheet 1.6 mm.Make: Alfatherm/Jevica/Equivalent |
