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| 1 | MURIKKUMPARA CHERUMKUZHY CHAVARAMPADAM ROAD (6.510Km) |
| 2 | CLEARING AND SCARIFYING |
| 3 | Clearing Grass and Removal of Rubbish - Clearing grass and removal of rubbish upto a distance of 30m outside the priphery of the area as per technical specification Clause 200.1 |
| 4 | PAVEMENT COMPONENTS |
| 5 | Scarifying Existing Bituminous Surface to a depth of 150mm - by Mechanical Means - Scarifying the existing bituminoussurafce to a depth of 150mm and disposal of scarified material with a lift upto 3m and lead upto 1000m as per technical specification Clause 301.4.1 |
| 6 | EARTH WORK IN EXCAVATION / CUTTING |
| 7 | Excavation in soil using Hydraulic Excavator and Tippers with disposal upto 1000m- Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections and transporting to the embankment location with a lift upto 1.5m and lead upto 1000mas per technical specification Clause 302.3 |
| 8 | Construction of embankment with material obtained from Roadway cutting - Construction of embankment with approved material deposited at site from roadway cutting and excavation from drain and foundation of other structures graded and compacted to meet requirement of Table 300.1 and 300.2 as per technical specification Clause 301.5 |
| 9 | SUB BASE COURSE / BASE COURSE |
| 10 | Stabilisation of in-situ (existing pavement crust) or soil or otherwise sub base/base course up to the required depth by cold in-situ recycling using cement and chemical additives/otherwise: Providing pulverizing, spreading, milling and mixing of chemical additives at the appropriate rate as per job in mix design in accordance with IRC-SP-72-2015, I RC-37-2012 & 2018 and IRC SP 89 (part-II) 2018. Cementitious additive @ rate of a minimum of 5 - 7% and CCS/CS additive should be spread on the existing pavement using a mobile truck mounted containerized cement/additive spreader with microprocessor controlled weighing and spreading system. The additive spreader shall have variable working width sufficient to cover whole pavement lane. The in-situ stabilization process shall be carried out by a mobile and self-propelled stabilizer/reclaimer of working width of 2.4 m and with minimum engine horsepower 440 kw with a variable working depth up to 50 cm. The resultant stabilized mix then would be profiled to the required grade, level and thickness using motor grader and the mix would be compacted using 20 tonne pad foot roller in combination with smooth wheel roller to achieve desired proctor density as per IRC 37-2012 & 2018 and complete in all respect and curing with water as required including all materials, labour and machinery etc. The entire insitu process would be carried out in single pass with milling and pulverising of damaged asphalt pavement/soil/ aggregates/soi1-aggregate mixture to the desired depth and with simultaneous addition of additives and water with machine integrated spray bars fitted on the wheeled self-propelled and vibratory pad foot roller to achieve the desired proctor density in all respects. The tandem roller should be followed by Pneumatic Tyre Roller. The minimum unconfined compressive strength (UC’S) of’ stabilized subbase/base should be 4.5 to 7 MPa after 7/28 days of curing as per IRC-SP-72-2015, IRC-37-2012 & 2018 Also durability aspects (wet-dry cycles) of stabilized subbase should be satisfied as per IRC 37-2012 & 2018 and IRC SP 89 (part II) 2018. The gradation mixes and materials should be as per IRC 37-2012 & 2018 and IRC SP 89 (part II) 2018. The train of equipment to be used are binder spreader- water Tanker - Additive Truck - Recycler - Padfoot Roller (20 Tonne) + Single Drum Compactor- Grader- Tandom Roller- Pneumatic Tyre Roller (20 Tonne) |
| 11 | SURFACE COURSE |
| 12 | Prime Coat - Medium porosity-providing and applying primer coat with bitumen emulsion (Packed SS-1) on prepared surface of granular base including cleaning of road surface and spraying primer at a rate of 0.90 - 1.20 kg/sqm using mechanical means as per technical specification clause 502 |
| 13 | Providing and laying paving fabric with physical requirements as per table 704-16 over a tack coat of paving grade Bitumen VG-30, laid at the rate of 1 kg per sqm over thoroughly cleaned and repaired surface to provide a water-resistant membrane and crack retarding layer. Paving fabric to be free of wrinkling and folding and to be laid before cooling of tack coat, brooming and rolling of the surface with a pneumatic roller to maximize paving fabric contact with the pavement surface |
| 14 | Bituminous Concrete - Providing and laying bituminous concrete with 80-100 TPH hot mix plant producing an average output of 75 tonnes per hour using crushed aggregates of specified grading, premixed with bituminous binder(S-65) @ 5.4 per cent of mix and filler, transporting the hot mix to work site, laying with a hydrostatic paver finisher with sensor control to the required grade, level and alignment, rolling with smooth wheeled, vibratory and tandem rollers to achieve the desired compaction as per MORTH specification clause No. 507 complete in all respectsGrading - II (13.2 mm Nominal Size) Using Packed Bitumen S-65 |
| 15 | CD WORKS |
| 16 | Dismantling of structures- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 -Cement Concrete(PCC) - By Mechanical Means |
| 17 | Dismantling Stone Masonry- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 - Rubble Stone Masonry in Cement Mortar |
| 18 | Dismantling of structures- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 -Reinforced Cement Concrete (RCC) - By Mechanical Means |
| 19 | Excavation for Structures -Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material : Ordinary soil : Upto 3 m depth |
| 20 | PVC WEEP HOLES - Providing weep holes using 75mm dia PVC pipes 4 kg/sq cm including cost of material , labour charges etc. complete |
| 21 | DR PACKING Under foundation - Dry stone packing under foundation with good quality blasted rubble including conveyance of material and labour charges etc. complete as per direction of departmental officers at site. |
| 22 | Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203, P.C.C grade M 10 |
| 23 | PCC Grade M 15 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2.5:5 |
| 24 | Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204, P.C.C grade M 15 |
| 25 | PCC Grade M 20 - Providing concrete for plain/reinforced concrete for wearing coat complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4 |
| 26 | RCC Grade M 25 - Providingand laying reinforced cement concrete in superstructure complete as per drawings and technical specifications Clause 800, 1205.4 and 1205.5 -upto 5.00mtr Height |
| 27 | RCC Grade M 20 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203-upto 5.00m Height |
| 28 | RCC Grade M 25 - Providingand laying reinforced cement concrete in superstructure complete as per drawings and technical specifications Clause 800, 1205.4 and 1205.5 -upto 5.00mtr Height |
| 29 | Supplying, fitting, and placing TMT bar reinforcement in superstructure complete as per drawing and technical specifications Clauses 1002, 1010 and 1202 |
| 30 | Supplying, fitting and placing TMT bar reinforcement in substructure - complete as per drawings and technical specifications Clauses 1002, 1005,1010 and 1202 |
| 31 | Plastering with cement mortar 1:4 15 mm thick as per drawing and technical specification clauses 613.4 and 1204 |
| 32 | Painting Two coats on New Concrete Suefaces - Painting two coats icluding primer coat after filling the surface with synthetic enamel paint in all shades on new, plastered / concrete surfaces as per drawing and technical Specification |
| 33 | Backfilling with granular material -Backfilling behind abutment, wing wall and return wall complete as per drawings &technical specification Clause 1204.3.8 |
| 34 | Granular Sub-base with well graded material (Table 400.1)-By Mix in Place Method- For Grading I material -Construction ofgranular sub-base by providing well graded material, spreading in uniform layers with motor grader on prepared surface, mixing by mix in place method with rotovator at OMC, and compacting with smooth wheel roller to achieve the desired density as per technical specification Clause 401 |
| 35 | PROTECTION WORKS |
| 36 | Dismantling Stone Masonry- Dismantling existing structures like culverts, bridges, retaining walls and other structures comprising of masonry, cement concrete, woodwork, steelwork, including T&P and scaffolding whereever necessary, sorting the dismantled material, disposal of unserviceable and stacking serviceable material with all lift and lead of 1000m as per technical specification Clause 202.1 - Dry Rubble Masonry |
| 37 | Earthwork excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitablematerial. |
| 38 | DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course masonry with good quality blasted rubble including packing to compactness to lines and levels cost and conveyance of all materials labour charges etc. complete as per direction of Departmental officers at site |
| 39 | DR with DepartmentalStone - DRY RUBBLE MASONRY _ Dry rubble without concrete levelling course using departmental rubble including packing to compactness to lines and levels, labour charges etc. complete as per direction of Departmental officers at site |
| 40 | RCC Grade M 20 - Providing concrete for plain/reinforced concrete in substructure complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203-upto 5.00m Height-intermediate belt |
| 41 | PCC Grade M 20 - Providing concrete for plain/reinforced concrete for wearing coat complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- Nominal mix 1:2:4 |
| 42 | Supplying, fitting and placing TMT bar reinforcement in substructure - complete as per drawings and technical specifications Clauses 1002, 1005,1010 and 1202 |
| 43 | Guard Stones- Reinforced cement concrete M15 grade guard stonesof size 20x20x120cm size embedded in PCC 1:4:8 block of 45x45x45cm sice with 30cm embedding of stones including painting etc. complete. |
| 44 | Plastering with cement mortar 1:4 15 mm thick as per drawing and technical specification clauses 613.4 and 1204 |
| 45 | Painting Two coats on New Concrete Surfaces - Painting two coats icluding primer coat after filling the surface with synthetic enamel paint in all shades on new, plastered / concrete surfaces as per drawing and technical Specification |
| 46 | Boundary Piller- Reinforced cement concrete M15 grade boundary pillers / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1704 |
| 47 | CEMENT CONCRETE DRAIN |
| 48 | Excavation in roadway in soil using manual means for carrying of cut earth to embankment site with a lift upto 1.5m and lead up to 50m as per technicalspecification clause302.3 For Foundation |
| 49 | Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 (M-10) |
| 50 | Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204 PCC Grade M-15 |
| 51 | Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204 PCC Grade M-20 |
| 52 | V CUT DRAIN |
| 53 | Excavation in soil using Hydraulic Excavator and Tippers with disposal upto 1000m- Excavation for roadwork in soil with hydraulic excavator of 0.9 cum bucket capacity including cutting and loading in tippers, trimming bottom and side slopes, in accordance with requirements of lines, grades and cross sections and transporting to the embankment location with a lift upto 1.5m and lead upto 1000mas per technical specification Clause 302.3 |
| 54 | Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203 (M-10) |
| 55 | Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204 PCC Grade M-15 |
| 56 | Plain/reinforced cement concrete in substructure complete as per drawings and technical specification Clauses 802, 804, 805, 806, 807, 1202 ans 1204 PCC Grade M-20 |
| 57 | RCC Grade M 20 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- |
| 58 | RCC Grade M 25 - Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802, 803, 1202 & 1203- |
| 59 | Providing and laying non-pressure NP2 class (light duty) R.C.C. pipes with collars jointed with stiff mixture of cement mortar in the proportion of 1:2 ( 1 cement : 2 fine sand) including testing of joints etc. complete:300 mm dia R.C.C. pipe. Infront ofhouses |
| 60 | Supplying, fitting and placing TMT bar reinforcement in foundation - complete as per drawings and technical specifications Clauses 1000 and 1202 |
| 61 | Supplying, fitting and placing TMT bar reinforcement in foundation - complete as per drawings and technical specifications Clauses 1000 and 1202 |
| 62 | EARTHERN DRAIN |
| 63 | Surface Drains in Soil- Construction of unlined surface drains of average cross sectional area 0.40sqm in soil to specified lines, grades, levels and dimensions. Excavated material to be used in embankment with a lift upto 3.0m and lead of 50m as per technical specification Clause 307 - By Mannuall Means |
| 64 | Engaging man mazdoor ,spl/mazdoor for cleaning waste,debris ,silt etc,from the existing drain culvert including lifting and replacing covering slab,foot slab etc to lines and levels |
| 65 | TRAFFIC SIGNS, MARKING AND OTHERS |
| 66 | Providing and Fixing \"Logo\" of PMGSY Project - Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1 |
| 67 | Providing and Fixing \"Logo\" of PMGSY Project - Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1 |
| 68 | Providing and Fixing \"Logo\" of PMGSY Project - Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1 |
| 69 | Providing and Fixing \"Logo\" of PMGSY Project - Providing and fixing of typical PMGSY informatory sign board with Logo as per MORD specifications and drawing. Three MS Plates of 1.6 mm thick, top and middle plate duly welded with MS flat iron 25mm x 5m size on back on edges. The lower plate will be welded with MS angle iron frame of 25mm x 25mm x 5mm. The angle iron frame of the lower most plate and flat iron frame of middle plate will be welded to 2 nos. 75mm x 75 mm of 12 SWG sheet tubes posts duly embedded in cement concrete M-15 grade blocks of 450mm x 450mm x 600mm, 600mm below ground level. The top most diamond plate will be welded to middle plate by 47mm x 47mm of 12 SWG steel plate tube. All M.S. will be stove enameled on both sides. Lettering and printing arrows, border etc. will be painted with ready mixed synthetic enamel paint of superior quality in required shade and colour. All sections of framed posts and steel tube will be painted with primer and two coats of epoxy paint as per drawing Clause 1701 and Annexure 1700.1 |
| 70 | Traffic Signs- Retro-reflective Traffic Signs - Providing and fixing of retro-reflectorised cautionary, mandatory and informatory sign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixedover aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701- 600mm equilateral triangle board |
| 71 | Traffic Signs- Retro-reflective Object hazard marker of 300mm x 900mm size - Providing and fixing of retro-reflectorised Object hazard markersign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixedover aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 300mm x 300mm x 450 mm, 450 mm below ground level as per drawings and Technical Specification Clause 1701 |
| 72 | Traffic Signs- Retro-reflective Single Chevronof 50cm x 60cmsize - Providing and fixing of retro-reflectorised Object hazard markersign asper IRC:67 made of encapsulated lens type reflective sheeting vide Clause 1701.2.3, fixedover aluminium sheeting, 1.5 mm thick supported on GI pipe 50 mm dia firmly fixed to the ground by means of properly designed foundation with M-15 grade cement concrete 450mm x 450 mm x 600 mm, 600 mm below ground level as per drawings and Technical Specification Clause 1701 |
| 73 | Road Markers / Road Studs with lens reflector-Providing and fixing of road stud 100 x 100 mm die cast in aluminium, resistant to corrosive effect of salt and grit, fitted with lense reflectors, installed in concrete or asphaltic surface by drilling holes 30 mm upto a depth of 600 mm and bedded in a suitable bituminous grout or epoxy mortar, all as per BS:873 (Part 4) 1973 |
| 74 | Kilometre Stone- Reinforced cement concrete M15 grade kilometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - OrdinaryKilometre stone (pre-cast) |
| 75 | Kilometre Stone- Reinforced cement concrete M15 grade kilometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - 5th Kilometre stone (pre-cast) |
| 76 | Kilometre Stone- Reinforced cement concrete M15 grade kilometre stone / local stone of standard design as per IRC:8 fixing in position including painting and priming etc.as per drawing and technical Specification clause 1703 - 200m stone (pre-cast) |
| 77 | Printing new letters and figures of any shade - printing new letter and figures of any shade with synthetic enamel paint black or any other approved colour to give a even shade as per drawings and technical specifications clause 1701- English and roman |
| 78 | Total Construction cost |
| 79 | Maintenance for 5 years |
| 80 | Maintenance for first Year after completion |
| 81 | Maintenance for second Year after completion |
| 82 | Maintenance for third Year after completion |
| 83 | Maintenance for fourth Year after completion |
| 84 | Maintenance for fifth Year after completion |
| 85 | Total Maintenance cost for 5670m |