Tender For 66 Kv Substation Sullar; 1 25/31.5 MVA, 66/11kV T/Fs 2 66 kV SF-6 Breaker along with 20% extra SF-6 Gas 3 66 kV Isolator with E/Switch 4 66 kV Isolator without E/Switch 5 66 kV Surge Arrestor 6 66 kV CTs for Line & Bus Coupler (600-300-150/1-1-1A) 7 66 kV CT for T/F (300-200-150/0.577-1-1A) 8 66 kV PT for line 9 66 kV NCT (300-200-150/1A) 10 11 kV NCT (1800-900/5A) 11 11 kV Surge Arrestor 12 11 kV 15 Panel Board (2000A)(including one no. bus sectionalizer panel) 13 66kV C&R Panels with SAS:a) Bus Coupler Protection and Circuit Breaker Panel (Without Auto Reclose) with SAS 14 b) Line Protection and Circuit Breaker Panel (Without Auto Reclose) with SAS with line current differential- cum- distance protection relay 15 c) Transformer Protection and Circuit Breaker Panel (Without Auto Reclose) with SAS 16 9000 KVAR 12.65 kV Automatically Switched Capacitor Bank along with allied equipment as per technical specification 17 220V 100AH Battery San Tubular 18 220 V 20/30 A Battery charger (SMPS) 19 220V D.C.D.B. 20 415 V LT AC Distribution Board 300 A 21 11/0.4 kV Station T/F 200 KVA 22 (a) 1.1 kV Copper Control Cable unarmoured for 66kV bays of size 7Cx4mm2, 4Cx4mm2, 2Cx4mm2,2Cx6mm2, 3Cx2.5mm2, 16Cx2.5mm2, 10Cx2.5mm2 & 7Cx2.5mm2 including junction box etc. refer Section-5 of copper & control cable & Section-7 for switchyard erection. 23 (b) Stainless steel MK (200 TB) 24 11 kV Power Cable XLPE 1C x1000mm2 for T/F to 11kV incomer (4 run per phase for each transformer allocating them 2 runs per phase for each 11kV I/C). 25 Termination kit at both ends for 11 kV XLPE Power Cable(1C x1000 mm2 ) Termination kits for (indoor/outdoor) both ends alongwith assessories constitute a set of each cable. 26 11 kV Power Cable XLPE3C x 400sq mm for Capacitor Bank 27 Termination kit at both ends for 11 kV XLPE Power Cable( 3C x 400 mm2) Termination kits for (indoor/outdoor) both ends alongwith assessories constitute a set of each cable. 28 11 kV Power Cable XLPE 3C x 50 sq mm for station T/F 29 Termination kit at both ends for 11 kV XLPE Power Cable( 3C x 50 mm2) Termination kits for (indoor/outdoor) both ends alongwith assessories constitute a set of each cable. 30 650/1100 Volts 3.5 core 240 mm2 aluminium power cable from Aux. T/F to ACDB. 31 650/1100 Volt 3.5 core 70 mm2 aluminium cable for oil filtration set. 32 650/1100 Volt 4core 16mm2 unarmoured with copper power cable for MLDB and other cable required as per contract for 66 kV bays. 33 Earthing Mat Material. The earth mat will be designed/ quoted for soil resistivity of 50Ωm. In case soil resistivity is more than 50Ωm then the earth mat will be designed for actual soil resistivity. The payment of extra material to be used for earth mat shall be made on pro rata basis. The approximate area of earth mat to be laid is given in the corresponding columns of the substations. However, item will remain a Lot item. (calculations may be made considering fault/shock duration of 1 sec., 5400 m2) 34 Fire Fighting equipments as per section-6:i) 22.5 Kg Capacity FE CO2 type, Trolley Mounted 35 ii) 25 Kg Capacity FE DCP type, Trolley Mounted 36 iii) DCP 10 Kg Capacity, Wall mounted 37 iv) FE CO2 6.5 Kg Capacity, Wall mounted 38 v) DCP 5 Kg Capacity, Wall mounted 39 vi) Foam Type 9 Litre Capacity, Wall mounted 40 vii) Water CO2 9 Litre, Wall mounted 41 viii) Fire Buckets (12 Nos. with stand in one set) 42 Complete lightning of control room building, switch yard area, road and street as per section-7 of the specification:a) Supply and installation of 2 fittings of 240W LED lamps with all accessories for Complete lighting of outdoor Switch yard area as per clause 16.0 of section 7 of the specifications. 43 b) Supply and installation of 35W LED tube on tubular steel poles along with the boundary wall at a distance of 30 meter as per as per clause 16.0 of section 7 of the specification 44 c) Complete lighting of road and street by providing 90W LED lamps on tubular steel poles at a distance of 15meter along the roads and streets as per as per clause 16.0 of section 7 of the specification. 45 d) Supply and installation of post top lantern 40W LED Lamps with all complete accessories at the entrance gate of sub-station. 46 e) Supply and installation of 40W LED Lamps with all complete accessories on corners of control room building. 47 Complete Substation automation system of 66/11kV substation including hardware (along with transducers) and software along with associated equipment for the bays (bay as defined in the technical specification, sec-sub-station automation system) as per technical specification. Name of 66 kV BayPresent Future66 kV T/F Bay2 66 kV Line Bay 46*66 kV Bus Coupler Bay 1 * Provision shall be made in SAS to accomodate future scope (i.e. 6 No. 66 kV bays as per space available in GELO) alongwith present scope.Note: Signals from protection relays in 11 kV incomer would also be wired to substation automation system (SAS) 48 Time synchronization equipment 49 High wall type split AC unit2 Ton capacity for C&R Panel room and SCADA room: (as per technical specification). 50 Computer system (SFF) with: Intel core i5 processor with 11th generation or higher as specified in sectiion-04 51 Multi-Function Monochromatic Laser Jet Machine (A4-25 PPM or more) with print copy and scan function, Duplexing feature, composite cartridge, ADF, A4 or larger flatbed size, Networking and wi-fi both, at least 1 input tray, 3 years on site OEM warranty. 52 BOM FOR SAMAST COMPLIANT IEM (ON SEPARATE CUBICLE) FOR 11KV I/C: 1. (a) 3P4W Interface Energy Meters (ABT type) 0.2s Class 1A with TTB & BCS 53 1 (b) Testing of IEM System from NABL accredited lab 54 2. Wired Indoor Meters Panel suitable for 8 meters 55 3. 16 P Industrial Grade un-managed Network switch 56 4. (a) Data concentrator unit (DCU)/ communication Gateway (IG) with dual SIM Modem along with enclosure and accessories 57 4. (b) 3C x 2.5 Sq. mm Un-armoured cable for DCU and Switches 58 5. Cat-6 cable-unshielded 59 6. PVC conduit Pipe - 3/4 with accessories for Cat-6 cable 60 7. Armored Fibre Optic Cable (2 pair) 61 8. HDPE conduit - 40/33 with accessories 62 9. 4Cx4 Sqmm armoured cable for PT 63 10. 4Cx4 Sqmm armoured cable for CT 64 48V 120AH Battery Bank San Tubular 65 48V SMPS Battery Charger (for 48V 120AH Battery Bank San Tubular Battery) 66 For 66kV Substation HVPNL Chaurmastpur 1. The supply of Numerical Line Current Differential-cum- Back up Distance Protection Relay in place of existing Distance Protection Relay on the existing C&R panels (non-SAS compliant) installed at 66kV S/stn. HVPNL, Chaurmastpur (for 66 kV D/C Chaurmastpur - Sullar Lines)2. The erection/ retrofitting, testing & commissioning of Numerical Line Current Differential-cum- Back up Distance Protection Relay in place of existing Distance Protection Relay on the existing C&R panels (non-SAS compliant) above at sr. no. 40 (1) installed at 66kV S/stn. HVPNL, Chaurmastpur shall be the part of scope of successful bidder. 67 For 66kV Substation HVPNL Layalpur Basti 1. The supply of Numerical Line Current Differential-cum- Back up Distance Protection Relay in place of existing Distance Protection Relay on the existing C&R panels (non-SAS compliant) installed at 66kV S/stn. HVPNL, Layalpur Basti (for 66 kV D/C Layalpur Basti – Sullar Lines).2. The erection/ retrofitting, testing & commissioning of Numerical Line Current Differential-cum- Back up Distance Protection Relay in place of existing Distance Protection Relay on the existing C&R panels (non-SAS compliant) above at sr. no. 41 (1) installed at 66kV S/stn. HVPNL, Layalpur Basti (for 66 kV D/C Layalpur Basti – Sullar Lines) shall be the part of scope of successful bidder. 68 Bolted type 11kV tension string assembly with 3 numbers Anti FOG type disc insulators (E&M strength 9000 kg) per string with all hardware accessories including ball & socket connections and tension clamp sets suitable for twin tarantulla conductor. Alternatively the bidder may quote silicon polymer composite insulator string in place of Disc Insulators 69 66 kV Bolted type tension string assembly with 6 numbers Anti FOG type disc insulators (E&M strength 9000 kg) per string with all hardware accessories including ball & socket connection and tension clamp set suitable for single zebra conductor. Alternatively the bidder may quote silicon polymer composite insulator string in place of Disc Insulators 70 66 kV bolted type tension string assembly with 6 numbers Anti FOG type disc insulators (E&M strength 9000 kg) per string with all hardware accessories including ball & socket connections and suspension clamp set suitable for Twin zebra conductor. Alternatively the bidder may quote silicon polymer composite insulator string in place of Disc Insulators 71 66 kV bolted type suspension string assembly with 5 numbers Anti FOG type disc insulators (E&M strength 9000 kg) per string with all hardware accessories including ball & socket connections and suspension clamp set suitable for Singlezebra conductor. Alternatively the bidder may quote silicon polymer composite insulator string in place of Disc Insulators 72 66 kV bolted type suspension string assembly with 5 numbers Anti FOG type disc insulators (E&M strength 9000 kg) per string with all hardware accessories including ball & socket connections and suspension clamp set suitable for Twin zebra conductor. Alternatively the bidder may quote silicon polymer composite insulator string in place of Disc Insulators 73 Boltless C-Type Wedge connectors matching with conductor size. 74 Copper lugs glands, PVC ferrules for control cabling. 75 Fiber cleats, Aluminium clamps, bolts, nuts, washers etc., for fixing control cables in trenches. 76 Galvanized iron perforated tray with side coupler plate bolts, nuts, washers and clamps etc. of size 75x25x2 mm, 150x25x2mm, 100x25x2mm etc. & G.I. Conduits of 50mm/100mm dia from equipment to main trench as per Section-7, Switchyard erection. 77 ACSR Zebra Conductor 78 AAC Tarantulla Conductor 79 7/3.15 GS Earth wire 80 Spacers for Twin Tarantullaand Twin Zebra Conductor 81 U-bolt 20mm dia. 82 Mandatory spares for hardware/mechanical/Electrical auxiliaries to be supplied. 10 % of the finally approved quantities for item mentioned from Sr. No. 68 to 72. 83 2.5 ″ dia HDD/PVC pipe for 4c x 4 mm2 c/cable from CT, VT to maintaining system as per sec-5. 84 Item for associated structure workA)‘Lattice type steel structure for 66 kV AIS Sullar. Supply of material, preparation of fabrication drawing, galvanizing and delivery of lattice type steel structure for tower and beams for 66/11KV switchyard fabricated from steel conforming to IS: 2062 including nuts-bolts gusset plates foundation bolts and other accessories as per drawings supplied by the owner:Main S/Stn. tower and beam:a)Tower type CT-4 85 b) Tower type CT-5 86 c) Tower type CT-6 87 d) Tower type CT-8 88 e) Beam type CB-6 89 f) Beam type CB-7 90 g) Tower type DT-2 91 h) Tower type DT-3 92 i) Beam type DB-2X 93 B) Equipment Structure:a) 66 kV CT Drg. No. HTD/ST-88R 94 b) 66 kV NCT Drg. No. HTD/ST-145 (if required ) 95 c) 66 kV PT Drg. No. HHW/ST-66 96 d) 66 kV Surge Arrestor Drg. No. HTD/ST-89 97 e) 66 kV Isolator Drg. No. HTD/ST-87R 98 f) 66 kV L&E Switch Drg. HTD/ST-87R 99 g) 11 kV NCT Drg. HTD/ST-149 (if combined structure used) or 11 kV NCT Drg. HTD/ST-88R (if required). 100 EARTH WORK :Earth filling with good earth (as per satisfaction of Executive Engineer/Civil Works Division), laying in layers (as per specification), dressing, including carriage, irrespective of lead, loading, unloading, watering and compaction in layers with roller including compensation of earth complete in all respect. 101 2. FOUNDATIONS:Supply of labour, T&P, material and construction of RCC footings & pedestals etc. for steel gantry and equipment structures complete in all respects as per technical specifications & approved drawings including cost of excavation, concreting, cement, reinforcement steel, form work, grouting, holding down bolts, backfilling etc.and other items not mentioned herein but required for the completion of work.A. GANTRY TOWERS66kV sidei) CT-4 102 ii) CT-5 103 iii) CT-6 104 iv) CT-8 105 33kV sidei) DT-2 106 ii) DT-3 107 B. EQUIPMENT 66kV sidei) 66KV LA 108 ii) 66KV CVT/PT 109 iii) 66KV NCT 110 iv) 66kV CT 111 v) 66kV L&E & Isolator 112 11kV sidei) 11kV NCT 113 3. BREAKER FOUNDATIONDesign, engineering, supply of labour, material, equipment & const. of foundations for breaker including all associated works PCC, RCC, structural steel, steel reinforcement & any other item not specifically mentioned herein but reqd. for completion of work as per tech. spec.i) 66 kV Breaker Foundation 114 4. CAPACITOR BANK FOUNDATIONSDesign, Engg. & supply of labour, material & construction of foundations for following rating capacitor bank with capacitor unit (with allied equipments) & series Reactor etc. including chain link fencing 1.8M height around cap. bank complete in all respect including any other items not specifically mentioned herein but required for completion of job as per technical specification.i) 9000KVAR 12.65 kV Capacitor Bank 115 5. TRANSFORMER FOUNDATION5.1 Design, Engg., supply of labour, material and construction of foundation for station transformer including all associated works, RCC, PCC, Reinforcement steel, misc. structural steel and other items not mentioned herein but required for the completion of work as per technical specifications.i) 11/0.4kV 200KVA Station T/F 116 5.2 Construction of transformer foundation including all associated works, RCC, PCC, reinforcement steel, misc. structural steel and other items not mentioned herein but required for completion of work as per technical specifications & approved drgs. In case extra foundation(s) has/have to be constructed (as per approved T/F drawing) to complete the job, nothing extra would be paid on this count.i) 25/31.5 MVA 66/11 kV T/F Foundation 117 6. CABLE TRENCHESSupply of labour, material such as cement, reinforcement steel, GI angles, flats, PCC & brick pillars below cable trenches for construction of Out-Door Cable Trenches (ODCT) of required depth/ type with pre-cast RCC covers including associated works like Cable Trench Culverts,crossings for roads and sump- pit-cum-pump chamber with 2HP motor of reputed make, starter, volt meter, amp-meter etc. as per foundation & trench layout plan attached, HVPNL drgs. & tech. specs. complete in all respect. i) D-type trench 118 ii) E-type trench 119 iii) G-type trench 120 iv) H-type Trench 121 v) GI Pipe 122 vi) Sump Pit Cum Pump Chamber 123 7. SITE SURFACING7.1 Providing, supplying & laying 100mm thick PCC (1:4:8) using 20mm nominal coarse aggregates and supplying & spreading 100mm thick layer of 40mm nominal size uncrushed/ crushed/broken stone pebbles over the PCC including construction of toe wall (exposed wall plastered with cement mortar 1:5) to hold 40mm single size uncrushed/ crushed /broken stone pebbles wherever required in the bays covered under the present scope as detailed in the GELO & instructions of engineer incharge. 124 7.2 Providing, supplying & laying 100mm thick in two layers of 50mm each of 20mm nominal size uncrushed/crushed/ broken stone pebbles gravel fill including dressing, rolling & compacting complete in all respects as per specs. & instructions of engineer incharge. 125 8. ROADS & PCC PAVEMENT8.1 Supply of labour, material and construction of cement concrete roads and walkways/shoulders from NH/SH/etc. to Switch yard/Switch house building as per GELO/CLO as per sectional detail drawing no. HCD/SK-181 R1 and technical specification.i) 6.0M wide road (Near main gate of substation) 126 ii) 3.66m wide road within substation land 127 iii) PCC in front and rear of parking area of SH Building as per tech. specification and drawing HCD/SK-172. 128 9. ROAD CULVERTSDesign Engineering and construction of Pipe culvert(s) at suitable locations under the approach road (from main PWD/ HUDA/Municipal/Village road to the sub-station entry point) including, cost of labour, material complete in all respects as per I.R.C. Standards. 129 10. BOUNDARY WALL10.1 Supply of labour, material and construction of front, C & U/C boundary walls including main gate foundations as per GELO/CLO, technical specifications. & HVPNL drg. HCD/TS-1176 R3 including excavation backfilling, lean & DPC complete in all respect.i) 6 ft. high with GI barbed wire on angles at top. 130 ii) 4½ ft. high front wall including providing grill at top of wall & construction of main entrance gate (with wicket gate). 131 iii) 4½ ft. side wall with GI barbed wire 132 10.2 Supply of labour, T&P, material and construction of front, side & U/C boundary walls including main gate(s) (brickwork below DPC level) as per GELO/CLO, tech. spec. & HVPNL drawings complete in all respects. 133 11. U/C FENCING & GATESProviding & fixing chain link fencing including foundations, GI angle iron posts and gate(s) complete as per electrical layout & tech. spec. & as per drawing attached. 134 12. DRAINAGE–CUM-RAIN HARVESTING SYSTEMThe successful bidder shall evolve design & drawing for drains, manholes with RCC covers andsettlement tankincluding preparation of drainage layout drawing for disposal of rain water from building’s roof top & switch yard (s/stn.) area into respective bore well(s) in such a way that there shall be no ponding of water on the roof and switch yard (s/stn.). The layout so developed shall be got approved from the employer. The location of sump-pit-cum-pump chamber shall preferably be locatedon corner(s) of the s/stn. and shall be got decided from the concerned XEN/Civil Works Division on the basis of surroundings of the substation(s). The successful bidder will also supply labour and material for construction of sump-pit-cum-pump chamber as per HVPNL drgs. & provide one no. non clog pump(s) of 5HP of reputed make capacity with main switch, starter, volt meter, Amp. Mtr. etc. (for each sump pit) for disposal of excess water to outfall point. Any other item(s) not mentioned herein but is/are required for completion of works shall be done by the successful bidder without any extra cost to the employer.i) Drain Section-1 135 ii) Drain Section-2 136 iii) Drain Section-3 137 iv) Road Crossing 138 v) Trench Crossing 139 vi) Sump Pit Cum Pump Chamber 140 13. CONTROL ROOM BUILDINGSupply of labour, material, T&P and construction of control room building complete in all respect as per tech. specs. including exterior weather proof paint, interior emulsion, all internal services like water supply including supply & providing of 5000ltr. capacity double layer Sintex/Diplast PVC tank, Sewerage system, electrification including wiring, modular switches, maximum 20W 4ft. long LED tubes with fittings minimum 1960 lumens, ceiling/exhaust fans, Finishing, Plinth protection, RCC flooring, Indoor trenches, Soakage pit near the switch house building, connection of sewerage system to Soakage pit/Sewerage system of local authorities (as applicable), connection to main water supply system of local authority, bore (Tubewell) (as applicable) etc. & any other item not mentioned herein but required for completion of works. 141 14. RCC M-20 inclusive of labour, material, shuttering, Steel reinforcement etc. complete in all respects to compensate excess quantity required to be executed due to difference in existing ground level and the formation level to be fixed after contouring or difference on account of revised drg issued at the time of construction and the tender drg.
