Tender For Repair/Maint/Caliberation Of Fire Alarm Panels, Pumps, Firefighting Installation Installed In Technical Area And Site 1A And 1B, Domestic Area At Afs Jodhpur; 1 Taking out old un-serviceable DI/CI/GI/MS pipe including dismantling from branch, flanges& Jointing ends for the following sizes and depositing all retrieved items to MES store or taken out to credit.a) 250 mm dia bore 2 b) 200 mm dia bore 3 c) 150 mm dia bore 4 d) 100 mm dia bore 5 e) 80 mm dia bore 6 f) 50 mm dia bore 7 Supply and fixed in repair of MS ERW fire fighting pipe lines of following sizesof5.4 mm thick and making leak proof joints including testing the pipe line for leakage complete all as specified and directed by Engineer-in-Charge. (Necessary earth works, jointing materials measured and paid separately under relevant items:-a) 250 mm dia bore 8 b) 200 mm dia bore 9 c) 150 mm dia bore 10 d) 100 mm dia bore 11 e) 80 mm dia bore 12 f) 50 mm dia bore 13 M & L for rectification of existing defective flanged joints with rubber or fibre gasket complete with necessary nuts, bolts and washers all as specified for the following sizes of GI/DI/MS pipes complete all as directed. (Note: Quoted rates are inclusive of cutting of GI/DI/MS Pipes and preparation of new flanged sockets and refixingthe same at existing place complete.Necessary excavation, flanged jointing materials along with gaskets are included in the rates)a) 250 mm dia bore 14 b) 200 mm dia bore 15 c) 150 mm dia bore 16 d) 100 mm dia bore 17 e) 80 mm dia bore 18 f) 50 mm dia bore 19 M & L for preparation of old painted MS ERW fire fighting pipe lines, fire hose boxesof any description not otherwise described and applying two coats of synthetic enamel paintover a one coat of primer complete all as directed. (Note:- (i) quoted rates are inclusive of scrapping of fire lines with wire brush, cleaning with sand paper, removing of dust particles as directed.) 20 Servising of following capacities diesel engine drivenfire fighting pumpsto be carried out as per schedulegiven as under. B- check :-(Every 100 Hrs or 6 months whichever is earlier) (i) Fluid levels-Check and top off coolant, oil, and fuel levels as needed (ii) Oil and Filter change - Change the engine oil, oil filter, fuel filter and bypass filter (iii) Air filter replacement - replace the Air-filter (iv) Replace the water separator (v) Radiator cleaning - Clean the radiator with chemical cleaner (vi) Leakage inspection - Check for any leaks in the fuel, coolant, or oil system and make necessary repairs (vii) Battery Inspection - Inspect the battery including terminals, for corrosion and ensure proper voltage (viii) General Inspection - Visually inspect the generator for any damage, loose parts, or signs of wear, loose wire connection in terminal boxes (ix) V- Belt condition - Check the condition of belts (x) Exhaust system - Inspect the exhaust system for leaks and ensure proper operation (xi) Electrical system - Check the electrical system for any issues or loose connections and make necessary repairs (Note:- Necessary minor repair works, control wiring &materials, filters replacement, bettery terminals, gaskets shall be inclusive in the quoted rates. Coolents, engine oil, V-belts shall be measured and paid as supply only).(a) Deisel engine driven fire pump of capacity 75 HP 21 (b) Deisel engine driven fire pump of capacity 60 HP 22 (c) Deisel engine driven fire pump of capacity 40 HP 23 Taking down old sluice valves/ butter fly valves with flanged end any pattern from the existing, repair & maintenance of valves including refacing & regriding, replacement of gaskets, nut & bolts, handles, packing the spindle stuffing box and other required accessories complete all as speificed. a) 250 mm dia bore 24 b) 200 mm dia bore 25 c) 150 mm dia bore 26 d) 100 mm dia bore 27 e) 80 mm dia bore 28 f) 50 mm dia bore 29 Dismantling the complete radiator carefullyfrom Deisel engine cleaning/scraping of depositing manualy from outside of the radiator, cleaning radiator fins with descaling solution from inside & outside with forged feed method & with water and aircompressor (by using separate chemical pump water pump & compressor) plugging of all leakage in welding, brazing of copper tubes, cleaning of fins and replacement of gaskets, requirement accessories completefor the Deisel engine capcities 75 HP :- 30 All as per item no.29 above but 60 HP Deisel engine driven fire pump 31 All as per item no.29 above but 40 HP Deisel engine driven fire pump 32 Supply only engine oil 15 W 40 grade in DG Set complete all as specified and as directed. Make: Castrol/ Servo 33 Supply only Coolant of DG Set complete all as specified and as directed. Make: Castrol/ Servo 34 Supply only V-Belt off sizes Make:- Fenner or equivalent as approved by GE complete all as per site requirementspecified. 35 Taking down U/S battery 12V 150 AH from the DG Set and supply and install 12 V 150AH maintenance free battery including terminal clamps, copper lead of suitable size/ length, battery stand complete testing and commissioning all as directed by Engr-in-Charge. 36 Dismantling existing fire hose box of size 1.2x 0.80 x 0.50 mtr andS&F new fire hose box 3 mm thick with front operated door, frame works with angle iron and necessary foundation works as per site requirements complete all as specified and directed by Engineer-in-Charge. 37 M & L for replacing of CI foot valve flanged type of size 100 mm with necessary rubber gasket, bolts, nuts and washers complete all specified and directed by Engineer-in-charge. 38 All as per item no.37 above but 80 mm 39 All as per item no.37 above but 50 mm 40 Supply and replacement of unserviceable pressure gauges of following type suitable to the existing fire fighting pipe lines including suitable fixing lines including fixing arrangement complete all as specified.Make:- H-GUARD/FIEBIG.a) Pressure gauge 4 dial 0-14 kgs ratings 41 b) Pressure gauge 4 dial 0-21 kgs ratings 42 Supply and fixed in repair of sluice valve PN-1.6with stainless steelspindle conforming to IS-14846-2000 double flange and including new flanged rubber joints complete including taking down of old onesuitable forfollowing sizes with necessary nuts, bolts with washer and rubber gasket of following sizes.a) 200 mm dia bore 43 b) 150 mm dia bore 44 c) 100 mm dia bore 45 d) 80 mm dia bore 46 e) 50 mm dia bore 47 Cleaning of RCC Semi-under ground fire fighting storages ofcapacity up to100000 Ltrs including appling bleaching powder on wall, scrapping with wire brushes, sweeping for removing silt/sand/moss,all deposited material inside the sump and disposal the removing materials where as directed,then apply food-grade, Solvent free epoxy coatings either side walls inside of the sump (food grade eposy coatings are to be safe for contact with water complete all as specified and directed. 48 Supply and fixing in replacement of 12 Volt 7AH capacity maintenance freeBattery suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 49 Supply and fixing in replacement of power supplytransformer suitable to 230 Volt to 24 V shall be suitable to conventional panel for Autocut Battery Charger complete all as specified and directed by Engr-in-Charge. 50 Supply and fixing in replacement of SMPS 24 V suitable addresseble fire alarm panel for Autocut Battery Charger complete all as specified and directed by Engr-in-Charge. 51 Supply and fixing in replacement of Main Control Card (Mother Card) suitable for addresseble fire alarm panelAutomatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 52 Supply and fixing in replacementof Zone Card with complete IC suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 53 Supply and fixing in replacementof conventionaltype Photo Electric Smoke and heatDetector suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 54 Supply and fixing in replacement ofmultisenserHeat Detector &smoke detectoraddressable type suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 55 Supply and fixing in replacementof Response Indicator (RI)suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 56 Supply & fixing in repair Fire Alarm Sounders / Sirens Electronic type horizontal single stage continuous normal operation for atleast 50 minutes with sound level 65 DB to 120 DB measured at 1.5 Mtr with sound output variation of + 5 DB 500 mtrs rangecomplete all as specified and directed by Engineer-in-Charge. 57 Supply & fixing in repair Addressable manual call point resettable type all as specified and directed by Engineer-in-Charge. 58 Supply & fixing in repairAddressable electronic sounder cum strobecomplete all as specified and directed by Engineer-in-Charge. 59 Supply and fixing in replacement of Complete FIRE ALARM PANEL as existing at site non addresseble type 4 zone suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 60 Supply and fixing in replacement of Complete FIRE ALARM PANEL as existing at site addresseble type 1 loop suitable for Automatic Fire Detection & Alarm System complete all as specified and directed by Engr-in-Charge. 61 M & L in replacement of rewiring of faulty area of fire alarm system zone wise with 20mm dia stove enamelled steel conduit including GI clamps fix with screws and connected accessories including FRLS, copper cable of size 1.5 sqmm wire 2 core used for rewiring complete all as specified and directed by Engr-in-Charge. 62 Labour charge for general servicing,physical inspection of complete fire alarm system, Fire hydrant system & automation system of fire pump house including minor repairs & control wiring in panel control panels shall be carried out as necessary, testing of fire alarm system, fire hydrant system as directed by Engineer-in-Charge/ Users at various locations in 32 Wing and 33 SU. Service engineer to ensure serviceability of fire hydrant / fire alarm system as follows:-(i)Check all connection of control panel(ii) Check all sensons, detectors & call points.(iii) test detector and call point in each zone as required.(iv) Testing of alarm sounders.(v) Fire hydrant automation system of jockey pumps(vi) Cleaning of control panel and wirings.(vi) Contractor will be responsible to keep update of fire alarm system, fire hydrant system serviceable condition. If any replacements required which shall be procured as supply and fixed in replacement in separately.Testing report shall be submitted for keep up on record. 63 Taking down existing centrifugal type electric motor 3 Phase 415V, 50 cycles, AC from foundation/coupling opening the motor cutting and the burnt windings including bearings necessary spares parts, cleaning the sator and water with cleaning agent, rewinding the motor with appropriate gauge of super enamelled copper wire of approved make, insulating winding with same class of insulation, varnishing backing up indication supply,Star-delta copper cable properly fixed with motor terminal box, repair/maint of base foundation along with nut & bolts, including replacement of tyre couplings and re-installation of motor satisfactory perfomance of Engineer-in-charge for the following capacity of motors of any make:-a) 15 HP Capacity 64 b) 12.5 HP Capacity 65 c) 7.5 HP Capacity 66 Taking down existing centrifugal type electric motor 3 Phase 415V, 50 cycles, AC from foundation/coupling opening the motor cutting and the burnt windings including bearings necessary spares parts, cleaning the sator and water with cleaning agent, rewinding the motor with appropriate gauge of super enamelled copper wire of approved make, insulating winding with same class of insulation, varnishing backing up indication supply,Star-delta copper cable properly fixed with motor terminal box, repair/maint of base foundation along with nut & bolts, including replacement of tyre couplings and re-installation of motor satisfactory perfomance of Engineer-in-charge for capacity of motors 40 HP to 75 HP of any make 67 M & L for dismantling mulitstage centrifugal pump coupled with electric motor 3 phase 415 V ofoverhauling the pump sets including cleaning with kerosene/petrol for removing the scales and replacement of necessaryparts of case ring, latern ring, shaft sleeve, CI gland covers with MS studs, ball bearings, coupling key, rubber bushnut & bolts, impeller key, lock washer, gasket, and greasing, re-assembling samein position, testing and commissioning the following capacity pump sets complete all as specified and directed by the Engr-in-Charge.a) 15 HP Capacity 68 b) 12.5 HP Capacity 69 c) 7.5 HP Capacity 70 M & L for dismantling mulitstage centrifugal pump coupled with electric motor/ deisel engine driven pump, 3 phase 415 V ofoverhauling the pump sets including cleaning with kerosene/petrol for removing the scales and replacement of necessaryparts of case ring, latern ring, shaft sleeve, CI gland covers with MS studs, ball bearings, coupling key, rubber bushnut & bolts, impeller key, lock washer, gasket, and greasing, re-assembling samein position, testing and commissioning the following capacity pump sets complete all as specified and directed by the Engr-in-Charge. 71 M&L for replacement of rubber/tyre coupling of pumping set 75 HP complete all as specified and directed by Engr-in-Charge. 72 M&L for replacement of rubber/tyre coupling of pumping set -60 HP complete all as specified and directed by Engr-in-Charge. 73 M&L for replacement of rubber/tyre coupling of pumping set - 40 HP complete all as specified and directed by Engr-in-Charge. 74 M& L in replacment of PVCcopper cable of size6 sqmm, 3 core in flexible PVC pipecomplete all as specified and directed. 75 M& L in replacment of PVCcopper cable of size10 sqmm, 3 core in flexible PVC pipecomplete all as specified and directed. 76 Supply and fixed in repair of Butter-fly valvewith crunched handle conforming to IS double flange and including new flanged rubber joints complete including taking down of old onesuitable forfollowing sizes with necessary nuts, bolts with washer and rubber gasket of following sizes.a) 200 mm dia bore 77 b) 150 mm dia bore 78 c) 100 mm dia bore 79 d) 80 mm dia bore 80 e) 50 mm dia bore 81 M&L for Construction of brick masonry valve pit,internal size 1.2 Mx 1.2M x 1.2 M including necessary excavation and earth work in any type soil/rock, brick work,plastering, white wash, PCC coping, MS frame made out of angle iron of size 40mmx40mmx4 mm, MS sheet cover of 4 mm thickfixed to angle iron frame by means of hinges welded to frame and painting with 2 coats of synthetic enamel paint over a coat of red oxide primer on steel surfaces and grouting the frame in PCC 1:4:8 type D-2 including handle and locking arrangement with one number 50 mm dia brass pad lock, complete all as specified and directed by Engineer - in - Charge 82 Repair/ maintenance of exiting LT feeder pillar panel boards,any type & shaperepair the panel board foundation as exiting, cleaning panel boards with air-blower,replacing the busbars & insulators with colour code, repair panel door, locking arrangements complete & painting withpowder coating as specified and re-commissioning panel board alongwith control wiringswith necessary nut & bolts, screws, connecting with earth lead, earth strips etc. complete all as specified and directed by Engr-in-Charge. (Note:- MCCBs, Volt & Amp meter, Cable glands with rings, rubber packings are measures and paid separately) 83 S&F in replacement MCCB 4 Pole 100 Amps, thermal magnetic releasehaving, breaking capacity 10 KA, 415 Volt in the existing feeder pillar box including any addition / alteration to the panel to accommodate the new MCCB & making connections with 25x3 mm copper strip as required from main bus bars,making necessary welding work, metal work for fixing base plate etc and connectionscomplete all as specified and as directed by Engineer-in-Charge. 84 All as per item No. 83 here-in-before but MCCB 4 Pole, 125 Amps rating, breaking capacity 25 KA, 415 Volt 85 All as per item No. 83 here-in-before but MCCB 4 Pole, 160 Amps rating, breaking capacity 25 KA, 415 Volt 86 All as per item No. 83 here-in-before but MCCB 4 Pole, 250 Amps rating, breaking capacity 36 KA, 415 Volt 87 Supply and Fixing following items(a) LT copper cable of size 1CoreX16 Sqmm 88 (b) PVC flexible hose pipe for LT copper cable protection 89 (c) Electronic type timers ST 100, 3-30 seconds of make: L & T/ Seimens 90 (d) Mushroom Head ‘Push - Turn Function’of make: L & T/ Seimens 91 (e) Single phase preventor suitable for 415 V, Make: L & T/ Seimens 92 (f) Fully automatic star-delta starters type MN with single phase preventor protection feature Motor rating AC-3 duty , 415V, 50 HZ, 3 Phase of capcity 60 HP Make:- L&T/ Seimens 93 (g) Fully automatic D.O.L starters of capacity 10 HP Make:- L&T/ Seimens 94 Supply and fixed in repair Automatic pressure switches fixed in fire fighting pipe lines for monitoring line pressure up to 7 Kg/ Sq cm including control wiring from panel to pressure switch complete all as specified and directed. Make:- Danfoss/ Indfoss 95 Excavation in trenches in Hard/ dense soil n.exc. 1.5M wide & n exc 1.5M deep for laying of GI/CI/DI pipe line & getting out including forming bottom surface all as specified and directed. 96 Excavation in trenches in soft/loose n.exc. 1.5M wide & n exc 1.5M deep for laying of GI/CI/DI pipe line & getting out including forming bottom surface all as specified and directed. (Note:- Quoted rates are inclusive of Rig/ Blasting excavation complete all as required at site) 97 Returning, filling in, including spreading, leveling watering and well ramming in layers n.exc 25 cm in soft/loose soil complete all as specified and directed by Engineer-in-charge. 98 Removal of excavated soil material to a distance not exc 50 metre and depositing where directed at a level not exc 1.50 metre above the starting point complete all as specified and directed by Engineer-in-charge. 99 Supply and spreading clean dry sand in trenches for cushioning all as specified for cable protection complete all as directed. (Note: The punned down thicknessshall only be measured) 100 Supplying and laying reinforced precast concrete cable cover, Class LV, Type I, flat, size 250mm x 150mm x 40mm 101 Supply and laying XLPE insulated PVC FRLS, armoured heavy duty electric cable with aluminium conductor, 1100 volts grade, cross-sectional area, galvanized steel strip or wire armoured, of size 3.5 core 150 Sq mm 102 All as per item no.101 here-in-before but of size 3.5 core 70 Sq mm
