Supply, Installation, Commission, Testing Sitct Hvac System At Studio No.1, 2 5 At Filmcity- 1 Supplying , Installaing , Testing and Commissioning ofaircooledscrew chillersas described below and as per the specifications:Chiller package enclosure shall be constructed out of formed & powder coatedgalvanised steelsheet panelssupoorted on fabricated MS frame structure factoryassembled to formacompactassembly, Twin screw direct driven compressor with semi hermetically sealed suction gas cooled motor working on 415 Volts, 3 Phase, and 50 Hz supply. Refrigerant cooled, squirrel cage 2 pole induction motor with step less capacity control from 25-100% load for individual compressor, First charge of oil and environment friendly HFC-134a refrigerant. (Factory Charged), Company FittedAdiabatic kit comprising high pressure water pumps , filters , tubing & spray nozzles, LeavingCHW temperature :44 deg F (6.7 deg C)EntringCHW temperature :54 degF (12.2 deg C)Chiller fouling factor:0.0005 (FPS)Chilled Water flow rate 360 US GPMCondenser Fans - 6 nosMicroprocessor based unit control panel. Type of Starter unit mounted VFD Starter 150TR nominal capacityContractors tofurnishcataloguein support of the chiller modeloffered.Chillers as described above (one standby). 2 Supplying , Installaing , Testing and Commissioning ofaircooledscrew chillersas described below and as per the specifications : Chiller package enclosure shall be constructed out of formed & powder coatedgalvanised steelsheet panelssupoorted on fabricated MS frame structure factoryassembled to formacompactassembly, Twin screw direct driven compressor with semi hermetically sealed suction gas cooled motor working on 415 Volts, 3 Phase, and 50 Hz supply. Refrigerant cooled, squirrel cage 2 pole induction motor with step less capacity control from 25-100% load for individual compressor, First charge of oil and environment friendly HFC-134a refrigerant. (Factory Charged).Company FittedAdiabatic kit comprising high pressure water pumps , filters , tubing & spray nozzlesLeavingCHW temperature :44 deg F (6.7 deg C)EntringCHW temperature :54 degF (12.2 deg C)Chiller fouling factor:0.0005 (FPS)Chilled Water flow rate 408 US GPM Condenser Fans - 6 nosMicroprocessor based unit control panel. Type of Starter unit mounted VFD Starter 170TR nominal capacityContractors tofurnishcataloguein support of the chiller modeloffered.Chillers as described above (one standby). 3 Variable Primary chiller Pump: Supply, installation, testing and commissioning of IE5 VFD driven vertical inline variable primary chilled water pump set capable of delivering 360 USGPM of water against 40 mtr head each comprising of the following and complete as per specificationsasrequired: Vertical inline type VFD driven pump.Suitable HP Motor. (IP-55) , TEFC squirrel cage induction motor with classF insulation, preferably 1450 rpmspeed, operating on 415 + 10% volts, 3 phase, 50 HzA.C. supply. Resin bonded Glass wool (80 kg / m3 density) or TF quantity expanded polystyrene insulation of not lessthan 50mm thick duly cladded between aluminum sheets of0.5mm thickness and properly clamped to pump in twosemicircular sections as per specifications. 150mm dia dial type pressure gauges.Mounting frame work with anti vibration pads.RCC / cement concrete foundation for thepump unit.Variable primary controller with starter panel with VFD s with 3 nos pressure transmitters and 300 mtrs control cabling for controlling pumps and decoupler valvePumps as described above (one standby). 4 Variable Primary chiller Pump: Supply, installation, testing and commissioning of IE5 VFD driven vertical inline variable primary chilled water pump set capable of delivering 408 USGPM of water against 40 mtr head each comprising of the following and complete as per specificationsasrequired: Vertical inline type VFD driven pump.Suitable HP Motor. (IP-55) , TEFC squirrel cage induction motor with classF insulation, preferably 1450 rpmspeed, operating on 415 + 10% volts, 3 phase, 50 HzA.C. supply.Resin bonded Glass wool (80 kg / m3 density) or TF quantity expanded polystyrene insulation of not lessthan 50mm thick duly cladded between aluminum sheets of0.5mm thickness and properly clamped to pump in twosemicircular sections as per specifications. 150mm dia dial type pressure gauges.Mounting frame work with anti vibration pads.RCC / cement concrete foundation for thepump unit.Variable primary controller with starter panel with VFD s with 2 nos pressure transmitters and 300 mtrs control cabling for controlling pumps and decoupler valvePumps as described above (one standby). 5 AHUS AT STUDIO-160.0TR/24000CFM (S.P-55mmWG) -Studio-1 6 AHUS AT STUDIO-278.0TR/31000CFM (S.P-55mmWG) -Studio-2 7 AHUS AT STUDIO-585.0TR/34000CFM (S.P-55mmWG) -Studio-2 8 AHUS AT STUDIO-160.0TR/24000CFM (S.P-55mmWG) -Studio-1 9 AHUS AT STUDIO-278.0TR/31000CFM (S.P-55mmWG) -Studio-2 10 AHUS AT STUDIO-585.0TR/34000CFM (S.P-55mmWG) -Studio-2 11 AHUS, FCU & Wall Mounted PIPING :250 mm dia with 50mm Insulation 12 200 mm dia with 50mm Insulation 13 150 mm dia with 50mm Insulation 14 125 mm dia with 50mm Insulation 15 100 mm dia with 32mm Insulation 16 80 mm dia with 32mm Insulation 17 65 mm dia with 32mm Insulation 18 Supply Installation, testing & commissioning of the following PN16 Wafer type Butterfly valves center disc type, with slim seal, CI body and all PVC wetted parts including position indicator, including matching flanges, gaskets and fasteners along with thermal insulation 32mm nitrile .65mm 19 80mm 20 100mm 21 125mm 22 150 mm 23 200mm 24 250mm 25 Supply Installation, testing and commissioning of Ball valve with PN -16 pressure rating or as per technical specification with nitrile insulation.25mm 26 32mm 27 40mm 28 50mm 29 Supply Installation, testing and commissioning of non-return valve with PN -16 pressure rating or as per technical specification with 32mm nitrile insulation150 mm 30 125 mm 31 100 mm 32 Supply Installation, testing and commissioning of balancing valve with PN - 16 up to 200mm, PN -10 below 200mm pressure rating as per technical specification with 32mm nitrile insulation150 mm 33 125mm 34 100 mm 35 80 mm 36 65 mm 37 Supply Installation, testing and commissioning of Y-strainerwith PN - 16up to 200mm, PN -10 below 200mm pressure rating as per technical specification.65mm 38 80mm 39 100mm 40 125mm 41 150 mm 42 Supply Installation, testing and commissioning of Air releasing valve(auto air vent )with PN -16 pressure rating or as per technical specification.25mm 43 32mm 44 ELECTRONIC SELF BALANCING PID VALVES125mm dia valves 45 100mm dia valves 46 80mm dia valves 47 65mm dia valves 48 Supply Installation, testing and commissioning of flexible rubber bellows per technical specification.125 mm 49 100 mm 50 80 mm 51 Supply Installation, testing and commissioning of Temp gauge & Pressure gauge with PN -16 pressure rating or as per technical specification.Temperature guage 100 mm dial0-10 Bar 52 Pressure guage 100 mm dial0-50 deg C 53 Supply, installation and testing ofUPVC pipe with U trapcomplete with all fittings such as bends, tees, elbows, flanges, pipe hangers, supports, anti-vibration hangers, as per specification. (With 13mm Nitrile Insulation)65 mm 54 50 mm 55 40 mm 56 32 mm 57 Drain Valve (For drain & make up) with InsulationSupply Installation, testing and commissioning of butterfly valve with PN - 16 up to 200mm PN -10 below 200mm pressure rating as per technical specification.100mm 58 Expansion Tank - Supply Installation, testing and commissioning of closed type pressurize expansion tank of 1000 Ltr. With pressurisation pump with all fittings and valves as per technical specification suitable for flow of 408 GPM and given chilled water pipe volume. 59 Air Seperator - Supply Installation, testing and commissioning of vortex type Air Seperator of MS construction suitable for 125 mm pipe dia chilled water return 60 SHEET METAL WORKS WITH FITTINGS - SHEET METAL DUCTINGSMACNA STANDARDSSupply , installation , testing , commissioning of site/factory fabricated GSS ducting complete with elbows, turning vanes, volume control duct dampers, neoprene / PVC gaskets, GI fully threaded rods, G.I. supports / hangers etc.1 - 125024 G TDF 61 1251 - 1800 22 GTDF 62 1801 - 2500 20 G TDF 63 THERMAL & ACOUSTIC INSULATION - THERMAL INSULATIONThermal Insulation for supply air duct with19mm thick O class nitrile rubber.The duct shall be stick with recommended Adhesive and backed by Aluminium foil. 64 DUCT ACOUSTIC LINING - Acoustic Lining of supply air duct with 25 mm thick acoustic nitrile rubber open cell 65 FLEXIBLE CANVASS CONNECTIONS - Supply, Installation, Testing of 125mm deep antivibration flexible joints at the outlet of air handling units/ductable split units//inline fans. Flexible connections shall be constructed usingimported fire retardant fabric with extruded aluminium frame/flange on both sides of approved make. 66 GRILLS AND DIFFUSERS - Supply and fixing of grills & diffusers as per specifications.Extruded Aluminum powder coated Supply/return air grills as per specifications 67 FIRE DAMPER - Supply and fixing of GI fabricated opposed blade fire damper with Motorised actuator as per specification. 68 Actuators for above integrated with fire alarm 69 Supply and fixing of GI fabricated opposed blade volume control damper as per specifications. 70 Supply and fixing of GI fabricated gravity type back draft damper as per specifications. 71 FRESH AIR PACKAGE - Fresh air M.S. Louvers complete with bird screen weather protection cowl dampers filters etc, painted in baked enamel of approved shade. 72 Acoustic Lining AHUs Room / Underdeck Insulation - The walls and ceiling of the AHU rooms shall be provided with 50 mm thick resin bonded fibre glass of density 48 Kg/m3and finish the above surface with 24 G Al. perforated sheet (15% perforations) fixed with Aluminium/brass screws. 73 M.S. fabricated brackets /supports / lofts with all welding , epoxy painting etc.. complete 74 MCC PANEL (Location:Pump Room) - For Chillers,PumpsCHILLER PANEL 75 AHU PANEL-1, 2 & 5 ( FOR STUDIO-1, 2 & 5) 76 ISOLATOR WITH METAL ENCLOSURE - 1No. Of 400A FP Isolator with suitable weatherproof Metal Enclosure Box 77 CABLING- Cabling for equipments - Supply , laying , termination complete3.5C x 300 SQ.MM AL. XLPE CABLE 78 3.5C x 240 SQ.MM AL. XLPE CABLE 79 3.5C x 185 SQ.MM AL. XLPE CABLE 80 3.5C x 150 SQ.MM AL. XLPE CABLE 81 3.5C x 150 SQ.MM AL. XLPE CABLE 82 3.5C x 120 SQ.MM AL. XLPE CABLE 83 3.5C x 50 SQ.MM AL. XLPE CABLE 84 3.5C x 35 SQ.MM AL. XLPE CABLE 85 3.5C x 25 SQ.MM AL. XLPE CABLE 86 4C x 10 SQ.MM CU. XLPE CABLE 87 CABLING- Terminations3.5C x 300 SQ.MM AL. XLPE CABLE 88 3.5C x 240 SQ.MM AL. XLPE CABLE 89 3.5C x 185 SQ.MM AL. XLPE CABLE 90 3.5C x 150 SQ.MM AL. XLPE CABLE 91 3.5C x 150 SQ.MM AL. XLPE CABLE 92 3.5C x 120 SQ.MM AL. XLPE CABLE 93 3.5C x 50 SQ.MM AL. XLPE CABLE 94 3.5C x 35 SQ.MM AL. XLPE CABLE 95 3.5C x 25 SQ.MM AL. XLPE CABLE 96 4C x 10 SQ.MM CU. XLPE CABLE 97 CABLE TRAY - Supply and fixing of heavy duty perforated cable trays of GI sheets 18G including GI nut and bolt, bend, TEE joint, reducer, coupler and all necessary accessories etc. in the following sizes.These shall include all Steel Supports comprising of Supply & erection of fabricated steel items like cable tray of desired sizes and design,cable supports, MS clamps, hangers, frames etc. made of angles flats duly painted with primer and including drilling holes, cutting, bending, GI slotted C Channel,threading, tapping, GI threaded rods, Fastener etc. complete in all respects and as per site requirements. .750mm wide X 50mm height 98 600mm wide X 50mm height 99 450mm wide X 50mm height 100 300mm wide X 50mm height 101 200mm wide X 50mm height 102 150mm wide X 50mm height 103 100mm wide X 50mm height 104 Supply and fixing of heavy duty ladder type cable trays of GI sheets including GI nut and bolt, bend, TEE joint, reducer, coupler and all necessary accessories etc. in the following sizes.These shall include all Steel Supports comprising of Supply & erection of fabricated steel items like cable tray of desired sizes and design,cable supports, MS clamps, hangers, frames etc. made of angles flats duly painted with primer and including drilling holes, cutting, bending, GI slotted C Channel,threading, tapping, GI threaded rods, Fastener etc. complete in all respects and as per site requirements. .1000mm wide X 50mm height 105 750mm wide X 50mm height 106 EARTHING SYSTEM - Providing and laying of Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 mtr. long etc., backfilled by alternate layers of salt & charcoal. 107 Providing and laying of earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 mtr. long etc., backfilled by alternate layers of salt & charcoal. 108 50x6 MM GI Earth Bar [Length to be decided on site] 109 40x6 MM CU Earth Bar [Length to be decided on site] 110 Supply, fixing and terminating followingGI/Copper tapes and wires in trenches/cable tray at adepth of 750 mm below the ground including excavation, providingsand cushioning, brick protection, back filling etc.or laying on surface with GI clamps, boltsand nuts etc.50 x 6 mm GI strip 111 40 x 6 mm CU strip 112 32 x 6 mm GI strip 113 25 x 3 mm GI strip 114 8 SWG CU wire 115 1C x 10sqmm Copper insulated cable 116 1C x 16sqmm Copper insulated cable 117 CIVIL WORK - Supply & installation of RCC Hume Pipes NP-2 as per below sizes for providing passages to lay the cables.150mm dia 118 100 mm dia 119 CIVIL WORK - Supply & installation of PVC HDPE HEAVY DUTY pipesfor ELVthe cables.300mm dia 120 150 mm dia 121 100 mm dia 122 Electrical Chamber for HT / LT / LV cables in200 mm thick solid concrete block masonry in cement mortar 1:5 (1 cement :5 fine sand) for drainge, with heavy duty pre-cast RCC chamber cover fixed in RCC coping over masonry walls, including necessary excavation, foundation concrete 1:4:8 (1 cement :4 fine sand : 8 graded stone aggregate 40 mm nominal size), inside and outside plastering with cement mortar 1:3 (1 cement :3 coarse sand) 12mm thick, inside surface finished with a floating coat of neat cement complete including using waterproofing compound as per standard design.)1200 L x 1000 Wx 1200 D mm 123 600 L x 600 Wx 750 D mm 124 Excavation and backfilling of soil for general civil works 125 Making RCC foundation for chillers , pumps etc.. Paid in cu mtrs 126 Resurfacing of concrete road after excavation paid in sqmtrs 127 Boundary Wall to be created brick mansory with concret foundation base having minimu 230mm width along with external plaster and wall of 1200mm height and chain link fan of minimum 1200mm height. 128 Supply , installation , testing and commissioning of LORA wirless BMS IOT automation system for control of chillers , pumps , AHUs including all wireless gateways , SIM card , cloud service etc.. Complete in all respect 129 Buybackof Existing Unit which included AHU, Chiller,Valve ,Electrical Panel , Earthing Patti, Cable , Existing Duct,MS Pipe and Ancillary Items
