Tender For Establishing Of 2 X 500 Mva, 400/220 Kv Sub-Station At Kumher (Distt. Bharatpur) Alongwith 400Kv, 1X125 Mvar, Shunt Reactor (Bus Type) And 4 X80 Mvar, Shunt Reactor (Line Type) And Associated Bays On Turnkey Basis Establishing Of 2 X 500 Mva, 400/220 Kv Sub-Station At Kumher (Distt. Bharatpur) Alongwith 400Kv, 1X125 Mvar, Shunt Reactor (Bus Type) And 4 X80 Mvar, Shunt Reactor (Line Type) And Associated Bays Including Supply Of All Equipments/Materials - Establishing /Construction of 2x500 MVA, 400/220 kV transformer along with 125 MVAr, 400 kV Bus reactor at Kumher (Bharatpur)INCLUDING SUPPLY OF ALL EQUIPMENTS/MATERIALS, ERECTION (INCLUDING CIVIL WORKS), TESTING AND COMMISSIONING Sl. No. Item Description 1 MAIN MATERIAL/ ITEMS 2 500 MVA, 400/220/33 kV power transformer 3 400/220/33 kV, 500 MVA AutoTransformer with all accessories (excluding transformer Oil) as per technical specification 4 Optical Temprature Sensors alongwith measuring Units alongwith all associated accessories/ Fittings as per specification requirements for installation on all the Transformersabove. 5 On-Line Dissolved Gas and Moisture Analyzer as per specification 6 Digital RTCC Panel consisting of Digital RTCC relay as per technical Specification for transformers 7 33 kV Neutral Current Transformer (NCT) 8 Insulating Oil for 500 MVA 400/220 kV Transformer 9 Mandatory spares 10 Oil cooler pump with motor 11 Buchholz relay complete (Main Tank) 12 Local & Remote WTI complete with sensing device & contacts 13 Oil Temperature Indicator complete with contacts & sensing device 14 Pressure relief Device 15 Magnetic oil level gauge 16 Cooler fan with motor 17 Starters, contactors, switches & relays for electrical control panels (set consisting of one no. of each type) 18 Set of valves (set consisting of complete replacement for one 1-ph auto-transformer) 19 Spare Insulating Oil to be handed over to owner after commissioning 20 Breather Assembly (set consisting of complete replacement for one 1-ph auto-transformer)for conservator and OLTC 21 Remote tap position indicator 22 Oil flow indicator with flow switch (if applicable) 23 Oil surge relay for OLTC 24 400 kV Bushing with metal parts and gaskets as used in the supplied 400 kV Auto transformer 25 220 kV Bushing with metal parts and gaskets as used in the supplied 400 kV transformer 26 Tertiatary Bushing with metal parts and gaskets as used in the supplied 400 kV Auto transformer 27 Neutral Bushing with metal parts and gaskets as used in the supplied 400 kV Auto transformer 28 400 KV, 80 MVAR Line reactor 29 420 kV, 80 MVAR ShuntReactor including BCT, 145 kV NGR and 145kV class LAs, Interconnection between equipments & Neutral connection arrangement. 30 400 KV, 125 MVAR Bus reactor 31 400 KV, 125 MVAR Bus reactor with oil for first filling and 10% spare as per specification 32 33/.433 kV, 800 kVA, LT three phase transformer 33 33/.433 kV, 800 kVA, LT three phase transformer complete with all fittings, accessories and associated equipment as per specification. 34 Spares 35 i) Bushing with metal parts & gaskets(HV&LV) 36 ii) Winding temperature indicator with contacts 37 iii) Oil temperature indicator with contacts 38 iv) Pressure relief device 39 v) Buchholz relay complete with contacts 40 vi) Magnetic oil level gauge 41 vii) Set of gaskets 42 33/.433 kV, 630 kVA, LT three phase transformer 43 33/.433 kV, 630 kVA, LT three phase transformer complete with all fittings, accessories and associated equipment as per specification. 44 Spares 45 i) Bushing with metal parts & gaskets(HV&LV) 46 ii) Winding temperature indicator with contacts 47 iii) Oil temperature indicator with contacts 48 iv) Pressure relief device 49 v) Buchholz relay complete with contacts 50 vi) Magnetic oil level gauge 51 vii) Set of gaskets 52 Circuit Breaker 53 420 kV,3150 Amp., 50 kA rupturing capacity circuit Breaker with closing resistor suitable for single and three phase rapid auto reclosing complete with mounting structures, foundation bolts and nuts and first filling of SF6 gas plus 20% spare gas including accessories and auxiliaries. 54 Terminal Connectors for above item 55 420 kV, 3150 Amp.,50 kA rupturing capacity circuit Breaker for controlling Shunt Reactor (Bus Type), suitable for single and three phase rapid auto reclosing complete with mounting structures, foundation bolts and nuts and first filling of SF6 gas plus 20% spare gas including accessories and auxiliaries. 56 Terminal Connectors for above item 57 Microprocessor based point of wave controller for above item / Controlled switching equipment for 400kV Circuit Breaker 58 Spares for 400 kV circuit breaker 59 (i)One pole of circuit breakercomplete with pole column and interrupter with M.B. but without support structure and operating mechanism. 60 (ii)Rubber gaskets, ‘O’ rings and seals 61 (iii) Fixed Contacts 62 (iv) Moving Contacts 63 (v) Terminal pads and connectors 64 (vii)Closing Assembly Valve 65 (viii) Trip Assembly Valve 66 (ix) Auxiliary Switch Assembly 67 (x)Operation Counter 68 (xi) Closing Coils 69 (xii) Tripping coils 70 (xiii) Support insulator complete for one pole of breaker 71 245 kV, 2000 Amp., 50 kA rupturing capacity circuit Breaker suitable for single and three phase rapid auto reclosing complete with mounting structures, foundation bolts and nuts and first filling of SF6 gas plus 20% spare gas including accessories and auxiliaries. 72 Terminal Connectors for above item 73 Spares for 245 kV circuit breaker 74 (i)One pole of circuit breaker complete with pole column and interrupter with M.B. but without support structure and operating mechanism. 75 (ii)Rubber gaskets, ‘O’ rings and seals 76 (iii) Fixed Contacts 77 (iv) Moving Contacts 78 (v) Terminal pads and connectors 79 (vii)Closing Assembly Valve 80 (viii) Trip Assembly Valve 81 (ix) Auxiliary Switch Assembly 82 (x)Operation Counter 83 (xi) Closing Coils with resistor 84 (xii) Tripping coils with resistor 85 (xiii) Support insulator complete for one pole of breaker 86 Instrument Transformers 87 Current Transformer 88 3000-2000-1000/1-1-1-1-1 Amp., 50kA, 420 kV single phase multi core current transformers with120% extended current rating (Live Tank Type only) 89 Terminal Connectors for above item 90 Spare of 420kVCurrent Transformer 91 (i)Complete CT(Live Tank Type only) 92 (ii)Terminal Connector for above item 93 2000-1000-500/1-1-1-1-1 Amp. , 50kA, 245 kV single phase multi core current transformers with120% extended current rating (Live Tank Type only) 94 Terminal Connectors for above item 95 Spare of 245kVCurrent Transformer 96 (i)Complete CT(Live Tank Type only) 97 (ii)Terminal Connector for above item 98 Capacitive Voltage Transformer 99 420 kV single phase 4400 pF CVT suitable for high frequency (HF) coupling required for power line communication with voltage ratio 400/0.11 kV and three secondary windings. 100 Terminal Connectors for above item 101 Spare of 420kVCapacitive Voltage Transformer 102 Complete 420kV 4400 pFCVTas above 103 Terminal Connectors for above item 104 245 kV single phase 4400 pF CVT suitable for high frequency (HF) coupling required for power line communication with voltage ratio 220/0.11 kV and three secondary windings. 105 Terminal Connectors for above item 106 Spare of 245kVCapacitive Voltage Transformer 107 (i)Complete CVT 108 (ii)Terminal Connector for above item 109 36kV, 52kV class EMVT 110 Terminal Connectors for above item 111 Isolator 112 420 kV 3150 Amp.,50kA triple pole, gang operated Horizontal Double break type, motor operated, outdoor, Isolator metallic fitted with single earth blade complete with accessories. 113 Terminal Connectors for above item 114 Post insulators for above item 115 420 kV 3150 Amp. , 50kA triple pole, gang operated horizontal double break type motor operated, outdoor Isolator metallic with double earth blade complete with accessories. 116 Terminal Connectors for above item 117 Post insulators for above item 118 Spares for 420 kV Isolators 119 i) One complete pole with support insulator and motor operating mechanism excluding structure 120 ii) Coppercontactfingers for male and female contacts. 121 iii)Open / close contactor assembly, timers, key interlock push button switch 122 iv)Limit switch and auxiliary switch 123 v)Motor housing bearing assembly 124 vi)Terminal pads and connectors 125 vii)Motor with gear assembly and bevel gear assembly 126 viii)Bearings 127 ix)Current carrying assembly 128 x) Interlocking coil 129 245 kV 2000 Amp.,50kA triple pole, gang operated HorizontalDouble break type, motor operated, outdoor, Isolator metallic without earth blade complete with all accessories. 130 Terminal Connectors for above item 131 Post insulators for above item 132 245 kV 2000 Amp.,50kA triple pole, gang operated Horizontal Double break type, motor operated, outdoor, Isolator metallic fitted with single earth blade complete with accessories. 133 Terminal Connectors for above item 134 Post insulators for above item 135 245 kV 2000Amp.,50kA triple pole, gang operated horizontal double break type motor operated, outdoor Isolator metallic with double earth blade complete with accessories. 136 Terminal Connectors for above item 137 Post insulators for above item 138 245 kV 2000 Amp.,50kA triple pole, gang operated HorizontalDouble break type, motor operated, outdoor, Isolator metallic for tandem operation complete with all accessories without E/S 139 Terminal Connectors for above item 140 Post insulators for above item 141 Spares for 245 kV Isolators 142 i) One complete pole with support insulator and motor operating mechanism excluding structure 143 ii) Coppercontactfingers for male and female contacts. 144 iii)Open / close contactor assembly, timers, key interlock push button switch 145 iv)Limit switch and auxiliary switch 146 v)Motor housing bearing assembly 147 vi)Terminal pads and connectors 148 vii)Motor with gear assembly and bevel gear assembly 149 viii)Bearings 150 ix)Current carrying assembly 151 x) Interlocking coil 152 72.5 kV , 800 Amp. , triple pole, gang operated, horizontal double break type Isolator without earth switch alongwith complete metallic and accessories. 153 Terminal Connectors for above item 5.45 154 Post insulators for above item 5.45 155 33 kV D.O. Fuse Set including terminal Connectors 156 Terminal Connectors for above item 157 Post insulators for above item 158 Surge Arresters 159 Single pole voltage -coordinated, outdoor station class heavy duty current limiting type 390 kV lightning arresters suitable for connection between phase and ground on 3 phase 420 kV neutral grounded system complete with insulating base, surge counter and current meter, accessories. 160 Terminal Connectors for above item 161 Spare of 390kVSurge Arresters 162 (i)Complete LA with insulating base 163 (ii)Terminal Connector for above item 164 Single pole voltage -coordinated, outdoor station class heavy duty current limiting type 198 kV lightning arresters suitable for connection between phase and ground on 3 phase 245 kV neutral grounded system complete with insulating base, surge counter and current meter, accessories. 165 Terminal Connectors for above item 166 Spare of 198kVSurge Arresters 167 (i)Complete LA with insulating base 168 (ii)Terminal Connector for above 169 42 kV, 52kV class Lightning arresters 170 Terminal Connectors for above 171 Wave Trap 172 400 kV, 1.0mH / 3150 A. Wave Traps Pedestal mounting type with tuning unit, protection device, terminals clamps, corona rings, bird barriers etc. 173 220 kV, 0.5 mH / 3150 A Wave traps with tuning unit protection device, terminals clamps, corona rings, bird barriers etc. Including remote end. 174 CONTROL,RELAY & PROTECTION PANELS & ASSOCIATED MANDATORY SPARES/ EQUIPMENTS 175 400kV Relay Panel for line with auto reclose scheme Type-SAS-FRC 176 400kV Relay Panel for 500MVA, 400/220kV Transformer Type-SAS-THRC 177 400kV Relay Panel for Tie Breaker with Auto Reclosure scheme and common Relay Panel Type SAS-BTRC 178 400kV Relay Panel for 125 MVAR Bus Reactor Type SAS-BSRB 179 400kV Relay Panel for 80 MVAR Line Reactor Type SAS-BSRB 180 220kV Relay Panel for feeder Type SAS-FRB 181 220kV Relay Panel for 500MVA, 400/220kV Transformer Type: SAS-TLRC 182 220kV Relay Panel for TransferBus Coupler Type: SAS-BCRB 183 220 kV relay panel for sectionalizer Type: SAS-BCRB 184 400kV Control Panel for line with auto reclose scheme Type-SAS-FCC 185 400kV Control Panel for 500MVA, 400/220kV Transformer Type: SAS-THCC 186 400kV control Panel for Tie Breaker with Auto Reclosure scheme and common Relay Panel Type SAS-BTCC 187 400kV Control Panel for 125 MVAR Bus Reactor Type SAS-BSRBB 188 400kV Control Panel for 80 MVAR Line Reactor Type SAS-BSRBB 189 220kV Control Panel for feeder Type SAS-FCB 190 220kV Control Panel for 500MVA, 400/220kV Transformer Type-SAS-TLCC 191 220kV Control Panel for TransferBus Coupler Type: SAS-BBCB 192 220 kV Control panel for sectionalizer Type: SAS-BBCB 193 400/220/33 kV Transformer Control, Monitoring and Auxiliary Protection Panel Type SAS-TCME 194 Bus Bar Protection Scheme having one no. central unit and 20 nos. peripheral units (PU) consideringall existing and future dia of 400kV Switchyard designed for one & half breaker scheme (IEC-61850 Compliant). 195 Bus Bar Protection Scheme having one no. central unit and 22 nos. peripheral units (PU) considering all existing and future bays of 220kV Switchyard designed for double main and transfer bus scheme with sectionalizer (IEC-61850 Compliant). 196 GPS with Digital clock 197 Necessary software and hardware alongwith laptop to up / down load the data / from the relays from / to the laptop. The supply of laptop is covered under this scope. 198 Mandatory Spares for C&R panels (similar items as used in the quoted panels) 199 Line relay Panel: 200 · Main-I type relay 201 · Main-II Type Relay 202 · LBB Relay 203 · Auxiliary relay, TrippingRelay, Supervision relays, timers (one of each type used in the panel) 204 · Under-voltage relay for isolator/earth switch 205 · LBB Relay 206 Transformer Relay panel 207 · Main-I type Differentialrelay 208 · Main-II type Differential relay 209 · High impedance differential (Circulating current) Relay 210 · Over flux relay 211 · Transformer overload protectionrelay 212 · Restricted Earth fault relay 213 · Directional back up over current & E / F relay with non directional high set feature. 214 · LBB 215 · Three phase trip relays, Flag relays, auxiliary relays, timers (One of each type used in the panel) 216 Shunt Reactor Relay panel 217 · Numerical differential protection Relay 218 · High impedance differential (Circulating current) Relay 219 · Restricted Earth fault relay 220 · Back up impedance relay 221 · Auxiliary, Tripping, supervision relays (One of each type used in the panel. 222 · Restricted Earth fault relay 223 Tie Breaker / Bus coupler / Sectionlizer / Transfer bus coupler. 224 · Auto Relcose Relay 225 · Non directional over current & earth fault relay. 226 · LBB 227 400kV Bus bar Protection 228 · Peripheral unit (PU) 229 220kV Bus bar Protection 230 · Peripheral unit (PU) 231 SUBSTATION AUTOMATION SYSTEM 232 Complete substation automation system alongwith necessary spares for 5 years satisfactory operation as per scope of the specification. 233 Supply. erection, testing & commissioning of Ethernet Switch, OFC, BCU, IEDs etc. to complete the scope specification . 234 PLCC EQIPMENTS 235 4 Channel, Digital PLCC Carrier Set (40 W) suitable for transmitting Data and super imposed channels along with Remote subscriber facility and emergency calling set. 236 A.F. Protection coupler microprocessor based suitable for Four commands. 237 VFT equipment (Modem) suitable for transmission of Data through PLCC links based on frequency shift keying modulation techniques programmable for both baud rate from 50 Baud to 2400 Baud and center frequency through switches or jumpers (A.F. Shift Channel) 238 Coupling Devices for Phase to Phase coupling having Band width programmable at site with protective Device & balancing transformer matching with line impedance of respective voltage level. 239 HF Armoured Coaxial cable having 125 Ohms unbalanced impendance. 240 PLCC Electronic Private Automatic Exchange (EPAX) suitable for 24 subscribers lines and 16 tie lines with redundancy of critical cards. 241 Telephone Sets (Push Button Type) 242 20 Pair jelly filled armoured telephone cable having copper conductor of Dia. 0.63 mm. 243 5 Pair jelly filled armoured telephone cable having copper conductor of Dia. 0.63 mm. 244 5 Pair jelly filled unarmoured telephone cable having copper conductor of Dia. 0.5 mm. 245 Copper cables 4x6 sq mm for PLCC (2 Run) 246 Sleeved copper wire of 8 SWG. 247 Co-axial Cable (125 OHM) 248 Any other item bidder may require to complete the PLCC system as per the specification requirement (if amount quoted, list of items , list of items alongwith quantity be indicated in technical offer) 249 Mandatory Spares 250 4 Channel, Digital PLCC Carrier Set (40 W) suitable for transmitting Data and super imposed channels along with Remote subscriber facility and emergency calling set. 251 A.F. Protection coupler microprocessor based suitable for Four commands. 252 VFT equipment (Modem) suitable for transmission of Data through PLCC links based on frequency shift keying modulation techniques programmable for both baud rate from 50 Baud to 2400 Baud and center frequency through switches or jumpers (A.F. Shift Channel) 253 Coupling Devices for Phase to Phase coupling having Band width programmable at site with protective Device & balancing transformer matching with line impedance of respective voltage level. 254 Cards for PLCC carrier terminal for each type 255 Coaxial cable 256 Set of electronic cards of each type 257 Coaxial connectors 258 Straight through joint 259 Optical Time domain reflectometer suitable for 400KM line length 260 Optical Power Meter 261 Digital Level Meter cum level generator 262 Print test kit for Digital PLCC carrierterminal 263 Frequency Counter 264 Cathode ray oscilloscope 265 Time interval meter for testing carrier protection trip time 266 BER meter, 2Mbps Tester 267 Set of spare cards for Digital PLCC carrier terminals 268 Set of spare cards for STM-4/16 OLTE terminals 269 Digital Multimeter 270 Necessary interfacing,programmingcables and connecters 271 Note:-1) The PLCC equipments / panels fordeveloper end (220 kV) are only supply items and ETC of the same are not in the scope works. 272 FOTE TERMINAL EQUIPMENTS 273 Fully wired cabinet with base 19” equipment rack (incl. front cover, cable tray, common cards) with fan unit and control, synchronization, Alarm, dual Power supply input cables 274 Central Processing Card – CPU 275 Power supply unit – 48 VDC 85 W 276 OLTE – 4 Port STM-4/16 Card along with SFPs U4.2, U 16.2 277 Optical Amplifier / Booster equipment (comprising of wave length translator, Wavelength Converter, Booster Amplifier; 21 dBm, Pre Amplifier and Raman Amplifier + Software) for main as well as protected parts 278 OFC Patch Cords (Set of 48 nos.) 279 8 Port 2w/4w E&M interface Card 280 4 port Data Interface Card (Programmable) 281 4 Port Data interface Card (Programmable) for remote end (to be located at nearest SLDC / Sub-LDC) 282 Ethernet over SDH transport card (with four 10/100 base, one 100Base – FX and one 1000 Base-LX/SX front interfaces) 283 4 command integrated Tele-protection Card 284 MPLS TP Interface card 285 Engineering Order Wire Phone 286 Craft Terminal (LAPTOP PC) with element manager software 287 1G MPLS IP connectivity (ring topology) comprising IEC 104 data transmission through DCU, VOIP phone 288 Interface Cable for Power, Data, Voice, Tele-protection, Time Synchronizing etc. as per respective site requirement 289 Approach Cable and necessary joint box for OPAW 290 Optical Fibre Distribution Panel (for 48 fibre) with spleing and patch parul 291 Optical Fibre Distribution Panel (for 96 fibre) with spleing and patch parul 292 HDPE Duct Pipe for OPGW 293 BATTERY AND BATTERY CHARGER 294 220 V, 600 AH Tubular Lead AcidBattery set along with accessories, standetc. 295 220V, 100Amp/70Amp float cum boostBattery Charger (Separate sections for float and boost charging operation). 296 Spare for 220 V, 600 AH Tubular Lead Acid Battery set 297 i) Cells for 220 V bank 298 ii) Connectors 299 iii) Terminal lugs 300 iv) Spanner Set 301 Spare for 220 V battery charger 302 i) Set of control cards for charger 303 ii) Set of relays 304 iii) Rectifier transformer 305 iv) Control transformer 306 v) Series inductor 307 vi) Micro-Switches 308 vii) Filter Capacitor 309 viii) Thyristor diode 310 ix) Set of switches 311 x) Set of wound resistors 312 xi) Potentiometers 313 xiii) Fuses of thyristor with indicators 314 48 V, 800 AHVRLABattery setalong with accessories, stand and spares. 315 Spare for 48 V, 800 AH VRLA Battery set 316 i) Cells for 48 V bank 317 ii) Connectors 318 iii) Terminal lugs 319 50 V, SMPSbattery charger of 150 Amp. DC Load capacity alongwith additional one No. 25 SMPS Module. 320 LT SWITCHGEAR 321 AC DISTRIBUTION BOARD 322 415 V, 1000 A, AC Main switch board 323 415 V, 400 A, AC Distribution Board 324 415 V, 400 A, Main lighting Distribution Board 325 415 V, 200 A, Emergency lighting Distribution Board 326 3 Phase, 415V, 800Amp. Changeover switch 327 415 V, Air conditioning distribution panel 328 SPARES 329 MCCB of each rating 330 MCB of each rating 331 LT Breaker 332 Spring Charging motor 333 Aux. contact set 334 Moving contacts set 335 Fixed contacts set 336 Spring closing / opening 337 Closing Coil 338 Tripping coil 339 Aux. finger contacts 340 Limit Switches 341 Breaker Trolley 342 Relays 343 CTs and PTs 344 DC DISTRIBUTION BOARD 345 220 V, 400 A,DC Distribution Board (for 2 DC Sources in two parts with bus coupler) 346 50 V, 200 A, DC Distribution Board (for 2 DC Sources in two parts with bus coupler) 347 Spares 348 MCCB of each rating 349 MCB of each rating 350 CT, PT (each type) 351 Voltmeter and Ammeter (each type) 352 Fuses (each type) 353 Indicating bulbs 354 Note:- ACDB & DCDB should be designed in such a manner so that each AC and DC feeder have duplicateconnectivity. 355 DG SET 356 Diesel Generator set of stationary type having a net electrical out put of 160KVA capacity at specified site conditions with all its accessories for installation at 400 kV substation 357 Spare 358 i) Set of filters 359 ii) Solenoid coil assembly 360 iii) Self starter assembly 361 iv) Lub oil pressure safety control 362 v) High water temp. safety control 363 vi) AVR card for each type of DG set 364 HARDWARES AND MECHANICAL/ELECTRICAL AUXILIARIES 365 400 kV Double Tension String assembly with double anchoring points with 25 Nos. antifog type disc insulator per string with all hardware accessories including corona ring, turn buckle, arcing horn and tension clamp set suitable for Twin / quadruple Moose ACSR bundle with 450 mm sub-conductor spacing.(with/ without turn Buckle) 366 400 kV Single Suspension string insulator assembly with 25 Nos. anti fog type disc insulators with all hardware accessories including corona ring with dropper / through type clamp set for Twin / quadruple Moose ACSR with 450 mm sub-conductor spacing..(drop/through type) 367 245 kV double tension string assembly with single anchoring points with 15 Nos. anti fog type disc per string with all hardware accessories, including corona ring,turn buckle, arching horn and tension clamp set suitable for single / Twin Tarantulla bundle with 300mm sub conductor spacing.(with/ without turn Buckle) 368 245 kV single suspension string insulator assembly with 15 Nos. anti fog type disc insulators with all hardware accessories including corona ring, arching horn and suitable for through / drop clamp set for single /Twin Tarantulla bundle with 300mm sub conductor spacing..(drop/through type) 369 a) 400 kV Bus Post Insulator stacks with corona ring other than those not included with individual equipment. 370 b)245 kV Bus Post Insulators other than those not included with individual equipment. 371 c) 72.5 kV Outdoor Post Insulators other than those not included with individual equipment. 372 400 kV Corona bellow / sphere for 4” IPS Al. tube 373 a) 400 kV clamps and connectorsother than those not included with individual equipment. 374 b) 245 kV Clamps and Connectors other than those not included with individual equipment. 375 c) 72.5 kV Clamps & Connectors other than those not included with individual equipment. 376 d) All type clamp and connectors for earthwire and GS flat 377 a) 400 kV Spacers(All types Rigid/Flexiable ) 378 a) 245 kV Spacers(All types Rigid/Flexiable ) 379 Bidder shall supply 5% of the erected quantities of above Bus Bar Material, clamp connector, spacers and accessories 380 EARTHING MATERIAL (GS & MS flats of all sizes and Cu/Al Flexible braids) 381 (a)40 mm dia MS Rod 382 (b) 40 mm dia 3000 mm long MS rod (earth electrodes) with/without test links, RCC pits, C.I .cover hinged at C.I. frame alongwith all associated civil works 383 (c) 40 mm dia, 3000 mm long GS pipe electrodes with test links and treated earth pits with C.I. cover hinged to C.I. frame alongwith all associated civil works 384 Note:-(i) The GS/MS flats to be used for earthing of the equipment shall be required to be drilled/welded at site as per the needs and M.S. Flats shall be properly painted as per the stipulations. Supply of necessary bolts, nuts & washers shall also be in the scope of the contractor. (ii)All the dropped jumpers shall be of Y-type. 385 a) 4” IPS (EH) Al. Tube (OD. 114.2 mm, Thickness-8.51 mm) 386 b) 3” IPS (EH) Al. Tube (OD. 73.03mm Thickness 7.01mm) 387 a) Welding sleeves for 4” IPS Al. tube 388 a) Welding sleeves for 3” IPS Al. tube 389 Earthwire tension clamps with D. Shackle assembly and earth bond 390 Lugs to suit 10.98 mm GS Earthwire 391 Junction boxes 392 Marshalling Kiosk 393 a) For 400 kV 394 b) For 220 kV 395 Cables (FRLS) 396 (a)1.1 KV grade PVC insulated armoured control cables – Cu 397 (b) 1.1 kV grade XLPE / PVC insulated armoured Al. conductor power cable 398 Straight through joints for 1.1 kV XLPE / PVC power cables as required 399 Double compression type cable gland for 1.1 kV grade insulated cables & its termination as per cable sizes. 400 Crimping type cable lugs (Tinned copper) of size of cable as required. 401 PVC Pipes for Laying cables as per IS 4985 (the sizes shall be recommended by the bidder) 402 Hume pipes for road crossing (NP-4 class). (Sizes shall be recommended by the bidder) 403 Pressure die cast AL (LM6) Nylon 6 made trefoil clamp for recommended cables 404 MS Angle Flat and ISMC channel (All size) 405 ACSR Moose conductor 406 AAC Tarantulla conductor 407 10.98mm dia GS earth wire 408 72.5 kV, 50 Amp. single phase horn gap fuse unit (Three phase) 409 Heat shrinkable tube / tape 410 52 KV XLPE Power Cable with all accessories 411 Any Other Item ( If amount quoted, list if items alongwith quantity be indicated in Technical offer) 412 Note:-Bidder shall supply 5% of the erected quantities of above Bus Bar Material, clamp connector, spacers andaccessories as spare .Anyfractions will mean thenext higher integer number. 413 IllUMINATION SYSTEM : 414 Switchyard Flood Lighting 415 Flood Light Luminaries 416 Energy Efficent flood light complete in all respect 417 Distribution pillars 418 Cable Trays 419 PVC Wires 420 MCB’s 421 FibreLadders (6/7 m) 422 Mobile Flood Light Tower 423 CONTROL ROOM BUILDING AND STREET LIGHTING 424 Lighting transformers 100KVA 425 Steel tubular poles with PVC wire JB , MCB, piller box complete cableling , panels etc complete in all respect 426 Elergy Efficent outdoor lights complete in all respect 427 Fiber Ladder (3 Mtr) 428 Any other items ( If amount quoted, list if items alongwith quantity be indicated in Technical offer) 429 Spares 430 Energy Efficent flood light complete in all respect 431 Energy Efficent outdoor lights complete in all respect 432 Capacitors of each rating 433 MCCB each rating 434 MCB of each rating 435 Timer 436 FIRE FIGHTING SYSTEM ( AS PER TECHNICAL SPECIFICATION) 437 Mulsifyre System 438 Diesel Engine driven pump set of 410 M3/hr capacity 70 M Head 439 (a) Diesel engine pump complete with accessories 440 (b) Foot valve with strainer 300 mm 441 (c) Stop valve 250 mm 442 (d) CIDF suction pipe 300 mm 443 (e) Fittings 444 (f) Diesel Engine Controller with VRLA Maintenance free Battery, SMPS charger complete 445 Electric Motor driven pump set of 410 M3/hr capacity 70 M Head 446 (a) Pump & motor complete with starter 447 (b) Foot valve with strainer 300 mm 448 (c) Stop valve 250 mm 449 (d) CIDF suction pipe 300 mm 450 (e) Fittings 451 Air Vessel size 300 mm dia 1500 mm long 452 Set of interconnecting pipes, stop valves for interconnecting in pump house building 453 (a) 250 mm dia Gate valve 454 (b) 250 mm dia Steel pipe 455 Mulsifyre Strainer 456 Automatic starter, Diesel Engine starting panel 457 Compressor with driving motor 458 G.I.piping with fittings 459 (a) G.I.pipe 25 mm dia 460 (b) Fittings for 25 mm dia pipe 461 M.S. pipes suitable for overground and under ground as per relevant BIS 462 (a)250 mm dia pipe. 463 (b)Fittings for 250 mm dia pipe 464 (c)200 mm dia pipe. 465 (d) Fitting for 200 mm diapipe 466 (e) 150 mm dia pipe. 467 (f) Fittings for 150 mm dia pipe 468 (g) 100 mm diapipe. 469 (h) Fittings for 100 mm dia pipe. 470 Set of Deluge valve stop valves, supports projectors, detectors with pipe, alarm motor and gang for the mulsifyre protection of Transformer 471 (a) Mulsifyre projectors 472 (b) Quartzoid bulb Detectors 473 (c) 150 mm dia Deluge valve 474 (d) 250 mm dia Drain valve 475 (e) 150 mm dia GI pipe 476 (f) 100 mm dia GI Pipe 477 (g) 80 mm dia GI Pipe 478 (h) 50 mm dia GI Pipe 479 (i) Alarm Motor & Gonge 480 (j) D.A. Switches 481 Alarm & 32 section Annunciation panel for complete installation 482 LT distribution Panel suitable for 3 ½ x 300 sq. mm. incoming & 6 Nos. 3 ½ x185 / 95 Sqmm for 3 Phase outgoing feeders of capacity meeting the requirement of each motor 483 Set of Deluge valve stop valves, supports projectors, detectors with pipe, alarm motor and gang for the mulsifyre protection of 1 no. bus shunt reactors and 2 no. line reactor. 484 (a) Mulsifyre projectors 485 (b) Quartzoid bulb Detectors 486 (c) 150 mm dia Deluge valve 487 (d) 250 mm dia Drain valve 488 (e) 150 mm dia GI pipe 489 Power Cables & Control Cables 490 (a) 3 ½ x 300 Sqmm FRLS Cable 491 (b) 3 ½ x 185 Sqmm FRLS Cable 492 (c) 3 ½ x 95 Sqmm FRLS Cable 493 (d) 3x30 sq. mm. FRLS cable 494 (e) Control cable (Copper) 495 (f) Earthing 496 Note :- BOQ shown above is indicate only. It shall be finalized at the time of detail engineering as per the specification / requirement 497 Hydrant System 498 Electric Motor driven pump set of 410 M3/hr capacity 70 M Head 499 Electric pump motor & starter complete 500 Foot valve with strainer 501 Stop valve & size 502 CIDF suction pipe & size 503 Fittings 504 Pump & infeed piping with automatic priming arrangement 505 Air vessel of 300 mmdia 1.5 metre long 506 Set of pipes & valves 507 Check valve & size 508 Gate valve & size 509 Steel pipe 7 size 510 Elbow & size 511 Electric Control Panel including switchgear & wiring for manual and automatic start / stop of pumps 512 Ring main with pipes and fittings 513 150mm dia CITJ pipe / MS pipe 514 Fittings of 150mm dia pipe 515 100 mm dia CITJ pipe / MS pipe 516 Fittings of 100mm dia pipe 517 Hydrant Female Oblique type with stand pipe 518 Single headed stand pipe 519 Double Headed stand pipe 520 Gun metal landing valve 521 150mm dia Isolator valves 522 63mm dia 15M long hose pipe 523 Hose cabinets 524 Branch pipe & jets 525 Fog type Nozzle 526 Any other specified item for completion of Hydrant system ( If amount quoted, list if items alongwith quantity be indicated in Technical offer) 527 Note :- BOQ shown above is indicate only. It shall be finalized at the time of detail engineering as per the specification / requirement 528 FIRE DETECTION AND ALARM SYSTEM 529 Micro-processor based Main fire detection control panel wired for suitable number of zones complete with control unit P.S. system, built in a battery and battery charger 530 Addressable Photo Electronic light scattered smoke detectors 531 Addressable Photo Electronic light scattered smoke detectors with duct caging 532 Addressable lonization chamber smoke detector 533 Linear Heat sensor cable 534 Heat Detector 535 Electronic Hooters 536 FRLS Control cables 537 2x1.5 sq.mm 538 10x1.5 sq.mm 539 NOTE :- Quantities of each item shall be finalized during approval ofdetailed engineering for respective substations. Capacity ofmay vary as per IS. 540 HAND APPLIANCES 541 Pressurized, water type portable fire extingusher of 9 litre capacity complete with fill 542 Dry chemical powder type portable fire extingusher of 5 Kg. capacity complete with fill 543 Carbon di-oxide type portable fire extinguisher of 4.5 Kg. capacity complete with fill. 544 Fire Bucket with Stand 545 NOTE :- Quantities of each item shall be finalized during approval ofdetailed engineering for respective substations. Capacity ofmay vary as per IS. 546 SPARES FOR MULSIFYRE / HYDRANTSYSTEM 547 HVW – Pumps & Jockey pump 548 a)Shaft-Sleeve 549 b)Gland packing 550 Diesel Engine drive 551 a)Fuel oil filter 552 b)Lubricating oil filter 553 Nozzles (10% oftotal) 554 Quartzoil Detectors 555 Level Switch 556 Pressure Switch 557 Hydrant Valve 558 SPARES FOR FIRE ALARM 559 Smoke Detectors(10% oftotal) 560 Photo electric type(10% oftotal) 561 Ionization type(10% oftotal) 562 Heat Detectors(10% oftotal) 563 AIR-CONDITIONING AND VENTILATION SYSTEM WHICH SHALL INCLUDE FOLLOWING 564 Design, supply, installation, testing and commissioning of Air conditioning & ventilation system for the control room building for following rooms alongwith the necessary spares for satisfactory operation for 5 (five) years. 565 i) Control Room and OLTE / SAS Panel Room 566 iiSE / XEN Room 567 iii)Battery Room 568 iv)Staff room, Rest Rooms etc. 569 Design, supply, installation, testing and commissioning of Air conditioning & ventilation system for all kiosks of bay level units in switchyard as perSection-II Vol-II (Air conditioning)alongwith the necessary spares for satisfactory operation for 5 (five) years. 570 STRUCTURES :Design, engineering, procurement of materials, fabrication galvaising, proto-assembly, FOR destination delivery & erection including nuts, bolts, gusset plates, base plates, foundation bolts, fixing arrangement for control cabinets/MB of equipments and other accessories for lattice steel structure. Conforming to IS:2062 and GI pipe conforming to grade YST 22 or higher grade as per IS:806. 571 Standard Lattice Structure [Design, engineering, procurement of materials, fabrication, galvaising, proto-assembly, FOR destination delivery & erection including nuts, bolts, washer, gusset plates, base plates, foundation bolts and other accessories for lattice steel structure as per specification requirements]: 572 Non-Standard Lattice Structure [Design, engineering, procurement of materials, fabrication galvaising, proto-assembly, FOR destination delivery & erection including nuts, bolts, gusset plates, base plates, foundation bolts, fixing arrangement for control cabinets/MB of equipments and other accessories for lattice steel structure as per specification requirements]: 573 Non-Standard Pipe Support Structure [Design, engineering, procurement of materials, fabrication galvaising, proto-assembly, FOR destination delivery & erection including nuts, bolts, gusset plates, base plates, foundation bolts, fixing arrangement for control cabinets/MB of equipments and other accessories for Pipe Support structure as per specification requirements] 574 Note:- (1)The above estimated quantities of structures are only for tender purpose. The contractor shall supply, erect & commission the structures to meet out complete requirement for successful commissioning ,maintenance & operation of the substation in accordance with the specification.(2) Details of Tower structures & girders / beams available in Vol.II, of specification are tentative and for tender purpose only. The bidder shall have to design the structures & girders / beams based on actual loadings on the basis of short circuit force calculations, if required. 575 TESTING AND MEASURING EQUIPMENTS 576 50 k-Ohms Earth Tester 577 Insulation Tester / Meggar (5 kV) 578 Digital Multi-meter 579 Digital Clamp Meter(Low range) 580 Analog Multi-meter 581 Universal Computerized Relay Test Kit alongwith Laptop (i7, 1.8 GHz, 14” TFT, 1 TB HDD, 8 GB Ram, DVD R/W) and associated configuration software 582 Dew Point Meter 583 Contact Resistance Meter 584 Microprocessor BasedTransformer oil Resistivity & Tan Delta measurment kit 585 Three Phase Transformer Turn Ratio Tester Meter 586 SF6 Gas Leakage Detector 587 Circuit Breaker Analyzer 588 SF6 Gas filling and evacuation Kit 589 Portable Primary Injection Test kit 590 Microprocessor Based Dielectric Strength Analyzer 591 SFRA Test Kit 592 Digital Clamp Meter(High range) 593 CT Analyser 594 Multi function test kit 595 Portable DGA Analyser 596 Low Range Digital Tong Tester (0.1mA to 300A) 597 GENERAL TOOLS & TACKLES 598 Vacuum Cleaner 599 Ring Spanner Set 600 Tube Spanner Set 601 Pipe Wrench 24” 602 Pipe Wrench 18” 603 Heavy Duty Drilling Machine 604 Rechargable Torch 605 Insulated cutting plier 12” 606 Insulated cutting plier 8” 607 Line live tester 608 Screw Driver 18” 609 Screw Driver 12” 610 Hammer 8 lbs 611 Hammer 2 lbs 612 Allen keys 613 Box spanner Set 614 Screw Driver Set 615 Hydraulic Crimping Tool up tp 630 Sq mm. 616 OFFICE & MISCELLANEOUS EQUIPMENTS / ITEMS 617 Furniture for Control Room building 618 Junior executive table with three drovers on right side One Cup board left side with prelaminated decolam top 20mm thick over painted M.S. Frame( 4 ½ feet x 2½feet x2½ feet) ) 619 Control Desk Type Table for Control room accommodating the Main and Redundant Computer System monitors, Workstations, printer, Logger, Maintenance / Engineering Terminal, telephone etc.(Size, Shape, Colour etc. to be got approved from Owner) 620 Steel tubular chair “S” type with continuous and one feet dia 14 gauge pipe, cane seat backing, teak wood with quality cane. 621 Five Leg Revolving Chair with arms 622 Steel Almirah of size 6½ feetx3 feet x 19 inch with four shelves making five compartments in 18 guage with three way locking system 623 Steel Almirah (With Glass door) of size 6½ feetx3 feet x 19 inch with four shelves making five compartments in 18 guage with three way locking system 624 Minor Almirah of size 4½ feet x 30 inch x 17 inch with three shelves making four compartments in 18 guage with three waylocking system 625 Steel rack of size 5 feet x 3 feet x 16 inches with six shelves making five compartments (22 guage) 626 Steel stools of size 15 inch x 15 inch x 18 inch square pipe 16 guage 627 Short bench of 4 feet x 14 inch x 1 ½ inch with laminated top. 628 Steel waste paper baskets of size 12 inch x 10 inch x 10 inch 629 Canopy 6 x 6 x 7 Ftwith stand 630 Camping Folding Chair Outdoor Garden, 631 Key board (wooden) 632 First Aid box 633 Shock Treatment Chart 634 REFRIGERATOR 635 Micro Wave 636 1800 W Induction Cooktop 637 Substation Glow sign boardSize and Colour etc. to be got approved from owner) 638 Danger Plate (Size and colour etc. to be got approved from owner) 639 Insulated mat (SMC Chequered ) (5m x 1m x3mm) 640 Insulation Rubber Gloves (15 kV Tested) 641 SAFETY HELMETS 642 EARTHING ROD 643 Man Liffter (Hydraulic) 644 Polo Cart (Battery operated) 645 COMPUTER & Printer 646 Desktop Computer 647 Laser Printer 648 Filter Machine 649 Truchmounted Filter Machine (12KL) 650 Solar panel system complete 100 KW 651 Solar panel system complete 100 KW with all necessary T&P. Cable, Meter, Structure etc. 652 Add: Any other supply item, if any, bidder may require completing the substation as per specification requirements.
