Tender For Supply Installation Testing Commissioning Of Hvac Systems Opd Block At Mdm Hospital, Jodhpur - Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed Arrmoured Aluminium cable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure A attached with this BSR 2 400.0 Sq. mm 3 3.5 core 4 25.0 Sq. mm 5 3.5 core 6 Add Extra for Laying of one number additional PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade direct in ground in the same trench in one tier horizontal formation including excavation of trench of size additional 20 cm in width, with procedure as per following points :- (a) Make a river sand bed of height 125 mm along the trench, (b) Lay another cable in middle of trench in such manner that spacing between another cable is 20 cm., (c) Provide river sand bed of height 125 mm on top of the cable. (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 /Sand stone slabs of 50 mm thickness and 225 mm wide just above the sand bed vertically across the cable ( Approx. 9 no. Bricks per Mtr.), (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth 7 Add Extrain Item no.11.7 if Excavation done in Hard Rock / CC road / TAR Road and making Good the same 8 Supplying and making end termination with heavy aluminium lugs ( Pin / ring type ) confirming to IS 8309 -1993 & IS 8337-1976 duly crimped with crimping tool, PVC tape etc of following size.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR 9 25.0 Sq.mm 10 400.0 Sq.mm 11 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as specifications and Other parameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- (a)Thickness of CRCA sheet shall be 2.0 mm, cable alley compartments having concealed hinged type doors with key type lock with / without detachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided 12 (b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting, pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel. The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire. 13 [c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar (>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only. All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar / Flexible wire for Interconnection between Main busbar and Switchgear is to be Paid Extra ) 14 (d)Wiring between components within switchgear and Incoming / outgoing cable shall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. 15 (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging. 16 (f)Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm ( to be paid Extra ) 17 (g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out 18 (h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 19 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator with standard short circuit withstand capacity , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 20 Electrolytic grade Aluminium bus bar 6010 grade 21 Providing & Fixing of IS: 13875 & IEC :61326 confirming LED Digital type (up to 500) V range Volt meter / Direct- Ammeter / CT oertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracy as per IS : 1248 of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR 22 Three phase with universal Auxiliary supply + AMP + HZ + PF + KW + KVA + KVAR + KVARH + KWH + DUAL ENERGY+ ENERGY+THD-I, THD-V & RUN HRS + MD with RS485 23 Providing & Fixing of BIS approved Current Transformer as per PWD specification for electrical Works ,ISI marked as per IS 2705-1992/ conforming to IEC 60044-1, with secondary terminal of CT shall be brought out suitable to a terminal block which shall be easier accessible for testing and terminal connection , with all necessary support in existing panel including connection etc. as required Current transformer Ring Type Tape Wound/Resin Cast Wound as per IS 16227 with, Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required . All as per pre approved by Engineer in charge.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 24 Ring type tape wound CT 25 C T Class 1, Ratio 400/5 to 1200/5, Burden 15 VA 26 Providing & Fixing of 110/220 V, unibody LED Indicating lamp IEC 60947 with integral circuit, IP 65 above panel & IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min. 29 mm, contact material phospher bronze for Led, PCB contacts shall be of brass (tin plated), impulse dielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDC including connection etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 27 Red/yellow/Green colour 28 Blue / white Colour 29 SITC of 3 /4 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, line load interchangeability, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 690 V. provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connections etc. as required.OEM shall have submit NABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSR 30 4 pole MCCB With Thermal Magnetic release 31 up to 100 Amp , 25 kA, adjustable O/L & adjustable S/C setting 32 up to 250 Amp , 25 kA, adjustable O/L & adjustable S/C setting 33 630 Amp , 50 kA, adjustable O/L & adjustable S/C setting, 34 Supply and fixing of following accessories for Moulded case circuit breaker (MCCB) compatible to main MCCB OEM as per PWD specification for electrical Works, conforming to IS/IEC 60947 P - 2 :2003 including making connection etc complete in all respect. OEM shall have submit NABL / CPRI / ERDA accrediated lab type test certificate before execution. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 35 Extended Rotary Handle 36 Spreaders for 630A, 4Pole MCCB 37 P & F of Fire retardent flexible canvass connection made of fibreglass weave having silver grey silicon rubber coating, of height 200 mm with sufficient fold to avoid transmission of vibrationwith GI frame ,Gasket Nut Bolts for air cooling Plants/AHU/FCU etcas required.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 38 Supply , Installation, Testing and Comissioning of site fabricated ducting made from GI sheet metal conforming to IS:277 with a zinc coating grade not less than 120 GSM (both side inclusive)& fabricated as perIS:655 and as per approved drawings & designs including the cost of hangers, supports, angle, expansion fasteners , closed cell neoprene gasket T&P etc. as required of following thickness. Test Certificate for Galavanizing with lot no. to be submitted. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 39 0.80mm 40 Supplying, installing, testing and balancing of double louveredof extruded Aluminium Powder coated supply/return air grills of various sizes, Each grill shall be with fixed aerofoil shaped horizontal front bar at 0 deflection and back adjustable vertical louvers, air distribution grid for straightening the air flow through the collar and register including fixing with steel screws etc. complete in all respect. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 41 Return air grill without volume control damper 42 Supplying, installing, testing and balancing of extruded Aluminium powder coated Air Diffuser and complete with Flush, 20mm flanges with PVC/neoprene gasket, anti – smudge frame and removable inner core to facilitate the adjustable of air control damper, square/round/ rectangular as required.including fixing with steel screws etc. complete in all respect. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 43 Supply Air Diffuser with Volume Control damper 44 Supply and fixing of acoustic lining of ducts withchemically cross link Oxide accetate foam open cell structure Acoustic Insulation with density 30 Kg / Sqm, UV protected and Class O Fire propperty Water Vapour absorption 0.002 gm / Sqcm,including cost of adhesive etc. complete in all respect.All as per pre approved by Engineer in charge.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 45 15 mm thick 46 Supply,Installation, Testing & Commissioning of modular type VariableRefrigerantFlow/VariableRefrigerantVolumeaircooled Outdoorunitssuitable for cooling and heating,having100% hermetically sealed inverter type Scroll Compressor(s) withand minimum two compressors along with two Condensing fan,above 14/18 HPmodules,microprocessorbased Controller, Side / top discharge type condensing unit(s), with R-410 A Refrigerant,vibrationisolators,withsuitablefoundationetc. completeasrequired.Theunitshalldelivertheratedcapacityat AHRIConditions andwork evenat 50°C ambient temperature without tripping.The unit shall be suitable to work on 400V +/- 10%, 3Phase,50HzACpowersupply.Theunit shallbefilledwithfirst charge of the refrigerant and ready for use as required. The EER at 100% load with AHRI conditions shall not be less than 3.5 andIncluding OEM supplied Piping connection Kit etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 47 Supply,installation,testingandcommissioningoffollowing minimum capacity and external static pressureVRF/VRV ceiling mounted ductable type Indoor unit equippedwith washable synthetic mediapre-filter, fan section with low noise fan/dynamicallybalancedblower,multispeedmotor,coilsection with DX copper coil,electronic expansionvalve, cordedremote control, outer cabinet, vibration isolators, drain pan, drain pump, other necessary supports etc., suitable for operation on single phase AC supply 230 V ±10%,50Hzcompleteasrequired.Theunitshallhaveautomatic forceshutdown valve incaseoffireonreceiveingsignalfrom BMS System.The cooling capacity of indoor unit will be at air inlet conditions of 27 Degree C DB and 19 Degree C WB temperature. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 48 High Static Ductable units ( 78 pascal or above external static pressure) 49 8.0 TR 50 Supply, installation, testing & commissioning of Group controller for monitoring the status and working condition of all indoor and outdoor units, The controller shall act as an advanced air conditioning management system to given complete control of VRV/VRF air conditioning equipment with Starting/stopping of air-conditioning as a zone or group of individual units. Temperature setting for each Indoor units of zone, Switching between temperature control modes, switching of the fan speed and direction of airflow, enabling/disabling of individual remote controller operation, Alarm code display in case of any problem. It shall be able to control up to 64 (max. 512 if required) number of Indoor units. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 51 Supplying and installation of high-pressure grade required size OEM make copper connectionY or T Joints / refnet for liquid and suction line complete erected on wall/ceiling with supports/raceways, Nitrile rubber insulation, painting etc. with brazing and testing for leakages confirming the normal operation of the VRV / VRF air conditioning system. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 52 Supplying and drawing flexible / stranded bare copper conductor, PVC / XLPE insulated, overall aluminium mylar tape shielded ATC drain wire and outer PVC sheathed industrial Instrumentation (shielded)cables voltage grade 300/500 V as per BS /EN 50288-7 in existingsurface or recessed PVC/ MS conduit/casing capping/ Cable tray / Open Duct making connections, testing etc. as required. OEM Must have its own in house NABL lab setup for all testing facilities for cables. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 53 Un Armoured 54 2 core x 1.5 Sq.mm 55 Providing & Fixing of IS : 4985 - 2000 Class -4 (10 Kgf / Sqcm) UPVC drain water piping withfittings (IS:7834 & 10Kgf/sqcm) like elbow, socket, Tee, solvent cement jointing,support with MS hanger on ceiling or recessed in wallwith chasing & plastering with 6 mmthickclosedcellelastomeric nitrile rubberinsulation including leakage testing etc. as required of following Nominal sizes. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 56 32 mm 57 40 mm 58 Making hole in stone masonary/ RCC wall/ RCC slab with core cutter for accomodating refrigerant pipe/ drain pipe/ MS pipe/ cables etc of following dia 59 50 mm dia per running inch length 60 SITC of Interconnecting refrigerantcopper pipe forsplit/Ductable/ Casseette AC of DHE Grade C12200- ASTM B68, B75, chemical composition of copper %- 99.0 Min and Phosphorus %- 0.015 to 0.040 . For Annealed copper tube :- Tensile strength = 210 Mpa wih elongation % = 40 Min . Ink MarkBrand Printing on Hard Tubes should be present. Piping between each set of indoor & outdoor units of different sizesas per OEM requirement & specifications including class O Nitrile rubber sleeves, chase cutting, supports, making good the same with sand cement plaster etc. as required. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR .
