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| 1 | DG SET |
| 2 | OD189188/2023-2024:Supply,Conveyance, Installation,Testing and Commissioning of 82.5 KVA DG set with Standard Control Panel with suitable rated MCCB with Overload and Short circuit Protection and integral Acoustic enclosure with latest CPCB norms ( IV+) and as per the technical details given below: - Engine. a. Make of Engine Cummins / KOEL Green/VOLVO/Caterpillar b. Type of Engine Diesel Engine C. No. of cylinders 4 ln-line d. Method of cooling liquid cooling with radiator) e. Aspiration Turbo charged. Charge air Cooled f. Design Suitable for generator set application g. Required power for rated KVA 102 BHP at 1500 RPM under NTP Conditions or other BHP ratings Specified by the respective manufactures capable of delivering the required power for alternator Standard accessories of the diesel engine a. Fly wheel housing and Fly wheel to suit sin3le bearing alternator (Close coupled arrangement) b. Air cleaner c. Coolant kit d. Fuel Pump e. Electronic governor f. Fuel filter g. Lubricating oil filter h. Residential type exhaust silencer Engine Instrument Panel a. Starting switch with key or button b. Lubricating oil temperature gauge c. Lubricating oil pressure gauge d Water temperature gauge e. RPM Indicator with hour meter f. Battery charging ammeter Safety Controls for Engine a. Trip to low lubricating oil pressure b. Trip for low/ high Coolant temperature c. Providing necessary warning system and other safeties as contemplated in relevant ISS d. Fuel shut off facility at over speed Fuel Pipe Oil resistant flexible hoses & 25mm dia or nearest size MS pipe as per manufactures requirement for fuel line Alternator a. Make: Stamford/ KoEL Green/ Leroy Somer b. Type: Brush less type, Screen protected. Revolving field Self exited Generator c. Capacity :82.5 KVA/ 66 KW at 0.8 PF d. System of voltage: 3 phase ,4l5V e. Speed: 1500RPM: f. Voltage regulation band: +/-1.00% of rated Voltage g. Insulation: Class F/H i. AVR: Digital AVR shall be provided j. IP rating of enclosure: IP 23 j. THD: No Ioad <1.5%, non-distorting balanced linear load<5% k. Telephonic harmonic factor: less than 2% Safety Protection for Alternator AC Alternator protection for over/ Under Voltage, over/ Under frequency, over current. Short circuit and loss of AC sensing The alternator should confirm to IS/ IEC 60034-1. Routine tests as per relevant ISS shall be conducted and test reports of the same shall be furnished at the time of delivery. Fuel tank Integral type fuel tank of capacity not less than 150 liters/as per manufactures standards with drain plug. air vent, inlet arid outlet connections, level indicator and provisions for cleaning. Battery and battery Charger Required number of suitably rated fully charged 150 AH battery with leads and terminals including suitable type external Battery Charger for charging the battery from external mains as required as per manufactures requirements. The battery charger shall be suitable to charge the required number of batteries 12V/ 24V complete with transform, Rectifier charge rate selector switch. Indicating Ammeter & Voltmeter etc. This will be in addition to the battery charging alternator or dynamo fitted on the engine. Acoustic Enclosure a, The DG set shall be supplied along with specially designed company Fabricated (to be fabricated in the same company firm where the DG set delivered) acoustic enclosure to meet the stringent MOEF/ CPCB norms of 75 dBA @1 m at 75% load under free field conditions b. Sufficient space and clearance shall be maintained inside the enclosure to have optimum serviceability c. Air inlet louvers shall be designed in such a way as to operate the set at rated load even at 50°C enclosure temperature d. The enclosure shall be 11 tank pre- treatment processed and UV resistant Powder coating of all parts to withstand extreme environments e. Hardware used shall be of only stainless steel make f. Insulation material shall conform to IS 8183 specifications Documents to be supplied a. Engine manual b. Spare parts book c. Warranty certificate d. Alternator manual & test certificate e. 1 set control wiring drawing Mounting Arrangement It shall be installed in the per-constructed concrete bed on a common MS fabricated base frame with AVM pads complying to relevant lS standards, lE rules end as per the direction of the Department officials. Exhaust System Exhaust piping: All MS pipes for exhaust line shall be conforming to the relevant IS. The work includes necessary cladding of exhaust pipe work using 50mni thick loosely hound resin (ABR) matters/ mineral wool/ Rock wool, density not less than 120 Kg/m3 and aluminum cladding (0.6mm thick) for the complete portion. The exhaust pipe work includes necessary supports, foundation étc. to avoid any load and stress on turbo charger/ exhaust piping. The exhaust piping Shall be run along the existing wall of the building duly clamped/ supported on independent structure. a) Exhaust system should create minimum back pressure. (b) Number of bends should be kept minimum and smooth bends should be used to minimize the back pressure. (c) Exhaust pipe inside the acoustic. Enclosure/ Generator room should be lagged with asbestos rope along with aluminum sheet cladding (d) When the tail end is horizontal, 45 Degree downward cut should be given at the end of the pipe to avoid rain water entry into exhaust piping. (e) When tail end is vertical there should be rain trip to avoid rain water entry. If rain Cap is used, the distance between the rain cap and exhaust pipe should be higher than the diameter of the pipe. (f) The exhaust outlet should be in the direction of prevailing winds and should not allow exhaust gases to enter the air inlet/ windows etc. (g) "Schedule B" MS pipes and long bend/ elbows should be used. Testing and commissioning The DG set shall be tested as per relevant IS standards. Block load testing shall also be conducted. The load required for testing shall be made available by the selected agency/ Contractor at his own expense. Warranty The D.G set shall be guaranteed for 3 years from the date of commissioning from any defects in manufacturing. Any of the spares/ components which are found to be defective during this period shall be replaced immediately free of cost by the selected Agency/ Contractor. |
| 3 | 14.1:Excavation for foundation in soft soil including dressing of sides and ramming of bottoms, lift upto 1.5 m including getting out the excavated soil and disposal of surplus excavated soil as directed, within a lead of 50 metres. |
| 4 | 14.7:Providing and laying in position cement concrete 1:2:4 (1 cement : 2 coarse sand : 4 graded stone aggregate 20 mm nominal size) in foundation of pump, DG set etc including form work etc as required. |
| 5 | 14.12:Providing 15mm thick cement plaster of mix 1:4(1 cement: 4 fine sand) at all levels |
| 6 | 5.4:Earthing with G.I. earth plate 600 mm X 600 mm X 6 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required. |
| 7 | OD183769/2023-2024:Providing and fixing 25 mm X 6 mm G.I. strip earth lead from the test joint to the earth plate |
| 8 | OD183770/2023-2024:Providing and fixing 25 mm X 6 mm G.I. strip test joint for earthing system |
| 9 | 90.16.3.9:Supply and clamping the following size of strips on surface of wall/ parapet/ existing cable tray using clamps fabricated from 20 X 3 mm GI flat duly painted or heavy duty GI spacer saddles spacing of clamps not exceeding 1 m, making good the damages, colour washing etc. as required ( for horizontal run)25 x 3 mm copper strip |
| 10 | OD191369/2023-2024:Supplying and laying 25 mm x 3 mm copper strip at 0.60 metre below ground as strip earth electrode, including connection/ terminating with nut, bolt, spring, washer etc. as required. (Jointing shall be done by overlapping and with 2 sets of brass nut bolt & spring washer spaced at 50mm) |
| 11 | OD191394/2023-2024:Supplying and laying 25 mm x 3 mm copper strip at ground as strip earth including connection/ terminating with nut, bolt, spring, washer etc. as required. |
| 12 | OD183774/2023-2024:Supply and providing the following sizes of C class 100 mm MS pipe conforming to relevant IS specifications complete with heavy gauge specials such as bends, flanges etc welded and fixed at appropriate locations, providing cork sheet in between the flanges at the joints, bolting the flanges together, painting the pipe, flange etc with 2 coats of heat resistant paint suitable for outdoor applications, fixing the pipe firmly with fabricated structure/ wall/ any other mechanical support etc as required. |
| 13 | OD183775/2023-2024:Supply and providing the following sizes of C class 125 mm MS pipe conforming to relevant IS specifications complete with heavy gauge specials such as bends, flanges etc welded and fixed at appropriate locations, providing cork sheet in between the flanges at the joints, bolting the flanges together, painting the pipe, flange etc with 2 coats of heat resistant paint suitable for outdoor applications, fixing the pipe firmly with fabricated structure/ wall/ any other mechanical support etc as required. |
| 14 | OD183776/2023-2024:Supply of High speed diesel (HSD) for DG set including conveyance,loading and unloading |
| 15 | 90.12.5.31:Supply & laying of one number PVC insulated and PVC sheathed armoured aluminium power cable of 1.1KV grade of the following sizes in the existing RCC/ HUME / STONE WARE/ GI/ DWC pipe as required.3.5 core 95 sq mm |
| 16 | 90.12.7.31:Supply, laying and clamping of 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60cms, making good the damages , colour washing etc. as required.3.5 core 95 sq mm |
| 17 | OD183777/2023-2024:Dismantling from position without any damages,re laying and clamping new position of existing 1 no. PVC insulated and PVC sheathed armoured aluminium power cable, 1.1 KV grade of the following sizes using clamps noted along with the cables, spacing of clamps not exceeding 60 cms, making good the damages , colour washing etc. as required.3.5 core 50 sq mm with factory made clamp |
| 18 | 9.1.24:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2X 95 sq. mm (45mm) |
| 19 | 9.1.22:Supplying and making end termination with brass compression gland and aluminium lugs for following size of PVC insulated and PVC sheathed / XLPE aluminium conductor cable of 1.1 KV grade as required.3 1/2 X 50 sq. mm (35mm) |
| 20 | 90.12.9.4:Supplying, laying and jointing of the following sizes of double wall corrugated (DWC) pipes made out of HDPE conforming to IS 14930 Part II for mechanical protection to underground power cables with all required accessories in ground in the existing trench77/63 mm or nearest size |
| 21 | OD183778/2023-2024:Supplying, laying and jointing of the following sizes of double wall corrugated (DWC) pipes made out of HDPE conforming to IS 14930 Part II for mechanical protection to underground power cables with all required accessories in ground in the existing trench 40/32 mm or nearest size |
| 22 | 90.12.10.4:Supply & laying of DWC pipe in ordinary soil 0.75m below ground level including excavation77/63 mm or nearest size |
| 23 | 1.21.2:Supplying and fixing of following sizes of medium class PVC conduit along with accessories in surface/ recess including cutting the wall and making good the same in case of recessed conduit as required.25 mm |
| 24 | 90.6.6.2:Supply and drawing FRLS PVC insulated & sheathed 650/1100 V grade 3 core copper conductor flat cable for submersible pump motor conforming to IS 694 part I 1990 as required including giving necessary connections of the following sizes.2.50 sq mm |
| 25 | OD183792/2023-2024:Supplying and providing 20 mm Corrugated PVC flexible conduit as required. |
| 26 | 90.16.1.6:Supply and drawing bare earthing conductors of the following sizes along with wiring/ cables and giving connection as required6.00 mm copper conductor (4 SWG) |
| 27 | 90.16.5.6:Supply of superior quality copper earth socket for the following size of earth conductor including crimping etc. as required.6. mm ( 4 SWG) |
| 28 | OD183795/2023-2024:Supply and providing 25x6mm brass nut and bolt etc. as required |
| 29 | 2.21:Providing and fixing M.V. danger notice plate of 200 mm X 150 mm, made of mild steel, at least 2 mm thick, and vitreous enameled white on both sides, and with inscription in single red colour on front side as required. |
| 30 | OD183781/2023-2024:Supply and providing 2.5mm thick Elastomeric fire retardant insulating mat as per IS 15652/2006 to withstand 11 KV dielectric strength including fixing with suitable synthetic adhesive. |
| 31 | OD183783/2023-2024:Supply and installation of CO2 type fire extinguisher of 4.5 Kg. Capacity with stored pressure type complete with installation brackets with ISI mark |
| 32 | OD183784/2023-2024:Supply and providing 9L capacity GI Fire Bucket painted in post office red with primer coat of red oxide and written with white paint FIRE mounted on MS angle frame work/wall bracket filled with fine sand, painted the bracket/floor stand including making good the damages, colour washing etc.as required.as per IS 2546 |
| 33 | 90.14.5:Supply and fabrication conveyance and installation of angle iron frame work for wall mounting panel board |
| 34 | OD183800/2023-2024:Charges towards the preparation of necessary plan, scheme and other related papers for submission to KSELB / Fire & rescue service Department/ KSEB etc - First A3 Sheet |
| 35 | OD183801/2023-2024:Charges towards the preparation of necessary plan, scheme and other related papers for submission to KSELB / Fire & rescue service Department/ KSEB etc - Each Additional A3 Sheet |
| 36 | OD183802/2023-2024:Supply and providing First Aid Chart duly framed and placed in a conspicuous location for clear vision |
| 37 | OD183803/2023-2024:Painting letters or figures with enamel paint as identification mark to SB, DB, panel board etc. as required2.50 cm, 4 cm or 5 cm height |
