Indian Port Rail Corporation Limited-IPRCL has published Tender For Doubling Of Railway Line Between Existing Holding Yard No 1 And Container Terminal Yard Of Kpl Interlocking Of Level Crossing Gate No 04 Inside Kpl Boundary. Submission Date for this Tender is 23-01-2024. Railway Signaling Systems Tenders in chennai Tamil Nadu. Bidders can get complete Tender details and download the document.
| Sl. No. | Item Description |
| 1 | Disconnect Terminal Block, Screw less type, as per RDSO Spec. No. RDSO/SPN/189/2004. With latest amendments. |
| 2 | Disconnect Terminal Block, Screw less type, 4-wire front entry (Two in-put & Two out-put) The colour will be decided by Engineer - in - Charge. (Preferably In Blue, Red & Grey Colors in the ratio of 1:2:3) |
| 3 | Supply of End plate for above item (I) 2.5mm/0.091 in thick as per site requirement. |
| 4 | Supply of End Stopper for above item (I) 10mm/0.0394 in width as per site requirement. |
| 5 | Supply of Carrier Rails for above 35mm x 7.5mm, 1mm/0.039 in thickness un-slotted type as per site requirement. |
| 6 | Markers strip for above item (i) |
| 7 | D type fuse block non indicating type low voltage non detorating fuse base suitable for fuse link of capacity 0.6A/2A/6A/10A/16 as per specification IRS:S-80/92 or latest . Quantituy break up of each type of fuse block will be specified by Engineer in-charge. |
| 8 | D type fuse link non indicating type low voltage non detonating, capacity 0.6A/2A/6A/10A/16A as per specification IRS:S-80/92 or latest. Quantity break up of each type of fuse block will be specified by Engineer in-charge. |
| 9 | Phenolic laminated sheet, grade P3 in standared size of 1220 X 1220 X 10 mm as per spec. No. IS 2036 of 195 or |
| 10 | CABLES |
| 11 | Supply of thermo Shrinkable jointing kit as per Spec. No. IRS TC. 77/2010(Rev 2) for all types joints suitable for 6 Quad jelly filled UG cable |
| 12 | Supply of 16 Sq mm Multi-stand single core PVC Insulated copper cable as per IS:694 for connecting MEEB to SEEB and SPDs and SPDs to MEEB. |
| 13 | Cable signalling underground,armoured, unscreened, pvc insulated,pvc sheathed, annealed copper conductor size: 12 core x 1.5 sq.mm as per rdso specn. no. irs:s:63/2014 rev.4.0. |
| 14 | Medium Class G.I. Pipes to IS : 1239 (Pt.I)-2004 or latest ; 100mm dia.( int. dia) 3.65 mm+/-10% thick with coupling. G.I. pipes shall have ISI mark on it and contractor should submit manufacturer"s test certificate of G.I. pipes. |
| 15 | TELECOM |
| 16 | Suppy of desk type 2 wire, 12 way DTMF selection calling group telephone complete as per Spection IRS TC. 80-2000 with suitable power supply unit. |
| 17 | Supply of 10 pair switch board of 0.6mm dia/Delton make as per TEC spec No. GR/WIR-06/03 of march 2002 |
| 18 | Supply of Krone Termination box 50 Pair |
| 19 | Supply of RJ-11 Rossete Boxes |
| 20 | Supply of PVC twin core flat copper cable |
| 21 | SIGNALS |
| 22 | 1. Supply of basic material to construct unit maintenance free earth consisting as per RDSO Spec no. RDSO/SPN/197/2008 Consisting |
| 23 | a) Copper bonded steel electrode of 3.0m long, dia 17.0mm dia with copper bonding thickness mini 250 micron and UL listen and marked-1 No. |
| 24 | b) Earth enhancement compound of RDSO approved brand supplied in sealed bags of min 10 Kgs-03 No. |
| 25 | c) copper strip of 150x25x6mm to terminate earth rod- 1 No. |
| 26 | d) Copper strip of 300x25x6mm (MEEB)-1 No. |
| 27 | e) Copper strip of 150x25x6mm (SEEB)-1 No. |
| 28 | f) Cadmium broze cable of size 3/16 |
| 29 | g) Earth electrode and coupler along with earth enhancing compound material (10 Kg pack) |
| 30 | Colour Light Signal Complete. This includes: - (1).Post Tubular 140 mm Dia, as per IRS: S-6/81 or Latest & RDSO Drg. No. SA-24625 (Advance). (2). CI Base (As per IRS S-10 & RDSO Drg. No. 2011/M with latest assembly). (3).Pinnacle. (4).Ladder Assembly, as per RDSO Drg. No. SA-23156, with Base, Ladder Guards, Platform, Front Maintenance Platform, MS Supporting bracket to Support Ladder. (5). Signal Front Staging Complete Assembly for CLS Unit. (6). Signal back staging as per extent Practice. Note: Height of the Post shall be 5.5 Long. |
| 31 | Fire Extinguisher CO2 type (capacity 5 kg.) |
| 32 | Non Metallic (FRP) colour light signal housing multi unit type for railway signaling suitable for RE area TWO Aspects. Complete without lenses, lamps and signal transformer as per RDSO DRG. No. SA 23001/A/M Adv. Alt- S and as per SPEC. No. RDSO/SPN/194/2006 (Vol. 1.0) or latest and FRP material as per RDSO SPEC. No. RDSO/SPN/151/1997 or latest. |
| 33 | LED Signal Lighting unit for main signal as perRDSO SPN 153/2011 with latest Amd and drg.SA:23002 :S 23024/M (Red) |
| 34 | LED Signal Lighting unit for main signal as per RDSO SPN 153/2011 with latest Amd and drg.SA:23002 :S 23024/M (Yellow) |
| 35 | Supply and provision of earth electrodes (GI) as per Drg no. SG/CN/02/13 |
| 36 | RELAYS/ RELAY ROOM |
| 37 | Supply of Relay, plug-in type, Style "AC-LED" All aspects, AC lamp proving relay unit with in-built current transformer type, slow release neutral line relay, 4F.4B contacts, front and back contacts metal to carbon, shall be suitable for working in series with the 110V AC, LED signal lamp Rate (in Rupees) at 15W confirming to RDSO spec. STS/E/Relays/AC lit LED signal/09-2002, BRS 941A,IRS:s34 & IRS:S23 (as applicable). The interlocking code for this unit shall be ABDHK(with ATC clips). |
| 38 | Supply of point contactor relay QBCA-1 AC immunized miniature plug in type DC biased contractor, attractive armature 24Voits DC with 2HF/4B contacts, Heavy duty front contact, contacts metal to carbon complete with plug board, retaining clips and connectors to spec. BRS 943,IRS.S.34,IRS.S.23 as applicable |
| 39 | Supply of Relay AC immune, plug-in-type Style "QNA1, DC neutral line, 24V, 8F.8B contacts, front and back contacts metal to carbon with plug board retaining clip and connectors confirming to BRS 931A, IRS-S60, IRS-S34 andIRS-S23 (as applicable). The interlocking code for this unit shall be ABDGH.(with ATC clips) |
| 40 | Supply of Time element Relay, clock work type AG timer siemens/Qseries. |
| 41 | Supply of Cable termination racks size 880mm x 2 Meters made out of 50mmx50mmx6mm thick MS angle with stainless steel nuts and bolts for fixing of the rack with POWDER COATED and drilling suitable holes to suit hylam sheet and relay frames complete as per standard practice with tripod bases and reel insulators (for K rack, P rack and power rack) and with cable ladder of width 400mm and length of2 Mtr.. The thickness of angle to be 5mm. two angles of 40mmX40mmX5mm to be supplied at both ends and supporting flats of25mm X5mm. |
| 42 | Supply of Relay racks assembly complete with scaffolding bus bars, fuse strips, fuses, resistors, capacitors, insulators, grouting bolts, tripods etc. as per Drg. No. CSTE /6028 .[Scaffolding should include 20% extra (with minimum of 2 relay rack positions) as spare for future expansion]. Relay rack shall be Powder Coated. (Quantity of Resistance, capacitor & Other items as Annexure.) |
| 43 | Rubber Mat for Power Equipment room. ( 5mm thick ) |
| 44 | POWER SUPPLY |
| 45 | Auto changeover Power Panel suitable to change overbetween three incoming single phase 230V supplies with signaling supply distribution arrangement, voltage sensing relays, MCB"s, fuses & contactor Unit as per Drawing No. DRM/SG/743.Note:- i). Item include supply of 10 spare fuses of each type, 1 contactor relay of eachtype & 1 MCB of each type used in panel.ii). Program switches & wire to be supplied based on current requirement. iii). The cabinet of Auto changeover shall be powder coated & in compact in size as possible. |
| 46 | GATE & OFFICE UTENSILS |
| 47 | Office Chair makes Godrej CH-7B or similar of reputed brand. |
| 48 | Pad locks Godrej make, Hardened Nav -Tal 7 lever, 65mm diawith common key or similar product having same feature & technical data. |
| 49 | Wall clock Quartz make Samay model no. SQ587 or SQ129785 with sweep second or similar make/model of Ajanta M no.-957 or sceintife with 1.5 volt Eveready cell. |
| 50 | Office table with laminated top with three drawers on left hand side and one locker on the right hand side. Olive brown with duplicate keys. Make: Godrej Model T-9 or Similar of reputed brand. |
| 51 | Supply of Non Inverter Split Air conditioner Capacity: 2TRMake: DaikinODU & IDU and its ACCESSORIESSupply of Single Booster Stabilizer 5 kVA Make: SakthiODU & IDU and its ACCESSORIES. |
| 52 | Supply of Single Booster Stabilizer 5 kVA Make: SakthiODU & IDU and its ACCESSORIES. |
| 53 | Supply of DC DC Converter Mod Mini PMB Ver (Amararaja Make) 24-32V/10A |
| 54 | TOTAL SCH A |
| 55 | EXECUTION |
| 56 | LC GATE |
| 57 | Installation, testing and commissioning of electrically operated lifting barrier, complete with Casting of cement concrete foundation for pedestal and boom rest post, cabling, power supply connection & wiring with complete outdoor work as per approved drawing, wiring etc. |
| 58 | Installation & commissioning of LC gate communication system between LC gate & Station. The connectivity of the master phone as well as Gate phone shall be as per instruction of Engineer in-charge. The indoor wiring for Master phone as well as Gate phone to be done through proper wiring material like PVC casing-capping of appropriate size etc. |
| 59 | Installation & commissioning of Sliding booms with E type lock and KLCR. This includes wiring of KLCR, running of cables, necessary painting & transportation of materials from store to site. All material required to commissioning of slide booms on gate will be supplied by the contactor. |
| 60 | Casting of CC foundations in the ratio of 1:3:6 for sliding boom as per Drg. Minimum 10 Nos of foundation per set shall be cast using standard size holding down bolts & nuts for erection. Item include excavation, ramming, curing and plastering 1:4 cement and sand mixture. Aggregate, cement, sand and holding down bolts & nuts to be supplied by the contactor. |
| 61 | Painting & Lettering of power operatedlifting barriers includes Operating console, Aluminum Lifting barriers of 24 fit long, 2 pedestal driving & driven mechanism, 2 Electric motors , 2 stop boards, 2 Nos Boom light, 2 Nos of Boom rest & Boom locking arrangements etc.(All Items at one LC gate to be taken as one LOT) |
| 62 | Power supply |
| 63 | supply and commissioning of SMPS based integrated power supply system suitable for interlocling LC gate in RE/NonRE area with VRLA Batteries confirming RDSO Drawing No. SDO/IPS/lc/007 as per RDSO spec No. RDSO/SPN/165/2012 ver.3.0 or latest Installation and earthing will be done by IPRCL. |
| 64 | Installation of Non Inverter Split Air conditioner Capacity: 2TRMake: Daikin ODU & IDU and its ACCESSORIES including cables, AC socket, pipes, labour and AC stand and necessary items during installation |
| 65 | CABLES- EXECUTION |
| 66 | Excavation of cable trench as per cable route plan,1 Mtr. deep and of 0.3 Mtrs to 0.6mts . wide advised by Engineer-in-charge alongside the track in normal (all type) soil/strata, conforming to distances as per cable route plan and refilling. This work includes clearing of route from bushes etc, covering of cable laid in trench by loose soil for a layer of 50mm thickness approximately before covering by bricks or RCC half round pipes and back filling. The work shall be done as per the extant practice on Western Railway and instructions of Railway Engineer at site. In case 1m depth of trench is not achievable due to site conditions, specific approval of JA grade officer will be required for each site where trench depth of 1m is not possible. Without the approval of JA Grade officer, no payment for trenching will be made for trench depth less than 1m. |
| 67 | Digging of trench 1.2 M deep and, 0.3 Mtrs to 0.6 Mtrs wideas per cable route plan & from rail flange/ road level and, 0.3 Mtrs to 0.6 Mtrs wide and back filling after laying of cable orplacingof DWC/ RCC/GI pipe. (Laying of cable & placing of DWC/RCC/GI pipe coverd separately).The ballast disturbed be screened and dressed as required by Engineer-in-charge or his representatives and road tarred immediately. For track crossing,and for Road Crossing, Drg. are to be followed. |
| 68 | Digging of cable trench 0.3 Mtrs. Deep and 0.3 Mtrs. Wide on Asphalted Platform / Road / Hard rocky area. Refilling with earth leveling of trenches & restoring the original surface of trenches. |
| 69 | Laying of S&T Cables of various cores/ pairs/ quads in trenches/ GI pipes/ RCC pipes/ DWC pipes/ Trunking. This also includes laying of cables in track crossings & road crossings. Item includes provision of labels of coloured plastic adhesive tapes or any other identifiable material on each cable to give the cable number at each G.P.(Cables will be maggered before and after its laying by contractor under supervision of Railway Representative and he will submit the maggering report of each testing). Length of the cable laid includes the length of the cable coiled for termination purposes. |
| 70 | Placing of DWC/RCC/GI pipes along with collars in trenches at places of track and road crossings, platform cuttings etc. |
| 71 | Termination of outdoor cables, main cables laid in location boxes,Cable termination rack etc at both ends on ARA terminal or on 8 way terminals or on screw less connectors.Both ends of a cable core terminated shall be counted as one terminal. This includes all associated works of pulling out the cable from underground, peeling off insulation, dressing of cable core supported on sting rod with contractor"s own material. The work shall be done as per instructions of Rly engineer at site. |
| 72 | Fixing of GI pipes for crossing the culverts, bridges etc. and concreting of ends with brick masonry at both ends as per the instruction of Rly engineer at site. |
| 73 | SIGNALS- EXECUTION |
| 74 | Installation of LT Power Panel/ Power distribution panel/ Auto Changeover Panel, power supply equipments such as Rectifiers Transformers, Battery chargers etc including mounting on wooden planks/Hylem Sheet and complete wiring for automatic change over arrangement, mounting of Program switches on Bakelite sheet of size 300 mm x 300 mm x 8 mm fitted to MS angle (size 25mm x 25mm x 5mm) brackets, wiring as per requirements. Necessary wires to be supplied by Rlys, lugs & glands to be supplied by Contractor. |
| 75 | Excavation and Casting of foundation for main signal post as per drawing No.CSTE/3122 (WR) with contractor"s own materials including cement and anchor bolts of standard size. The required scaffolding Ferma etc for Casting of foundation will have to be brought by the contractor at his own cost. |
| 76 | Erection of CLS Post with base and signal unit on top or on OFF set Bracket, fixing of front and back staging, ladder and guards, signal name plates / boards if any with contractor"s own brackets and fixing materials. This also includes erection of auxiliary signals like calling on, shunt signal if any. The work shall be done as per instructions of Rly engineer at site. It also includes provision & fixing of maintenance platform as per design given by Engineer -In-Charge at site. The Item includes cutting of Signal post if required by Site In charge. |
| 77 | 2/3/4 aspect signal unit mounted mounted directly on signal post |
| 78 | Installation of Maintenance free earth electrode spec of RDSO/SPN/197/2008 as per std. practice and connecting it to equipments to be earthed. This item includes digging of pit in earth 3 m deep & fixing earth electrode pipe, casting of cement concrete enclosure & cover as per Drg No. S&T/Tender/27.Soil treatment to be done as per std. practice. This item includes provision of earth lead wires and soldering of lead wires. The other end of the wire is to be connected to block equipment, power equipment, cable sheath, signals etc. as per site requirements.7strand GI wire shall be used as earth lead wire. (Supply of earth electrode is covered in Sch. "A"). |
| 79 | Main Signal Post with Signal Units, Surface base and complete fittings as perRailways standard practice. |
| 80 | Supplying & fixing of crank handle box 450 x 250 x 150 mm made of 12mm thick teakwood with a glass front and padlocking and sealing arrangements per std practice. Pad lock to be supplied by the contractor. All material i.e. teakwood, handle, hinges, glass sheet of 3 mm thick to be supplied by the contractor. Box to be polished and description to be as per instructions of Engineer in - charge. |
| 81 | PLANS & DRAWINGS |
| 82 | Preparation of cable route plan, cable core age plan, location particulars, Cable termination rack particulars, cable meggering report, earth resistance particulars, ,and any other drawing in AutoCAD in A3/A4 size or bigger size as per requirement. The contractor shall initially supply 3 sets complete for approval of Railways/IPRCL. Railways/IPRCL will return one set to the contractor duly approved with alterations/corrections, if any. The contractor shall incorporate Railway"s/IPRCL"s alterations/corrections in the tracings without any deviation and submit all tracings complete in all respects to the Railways/IPRCL along with CD & 4 sets of final approved drawings. This includes submission of final cable route plan as per laid cable duly measured at every 30m clearly indicating distance of laid cable from fixed point of reference & indicating all track crossings and tail cables. This also includes designing of cable coreage plan based upon I.P in consultation with engineer-in-charge.For small/medium yards. This also includes visiting Railway Divisional Office or Zonal Office for discussion with competent authorities for obtaining the early approval to plans/designs/circuit drawings etc. |
| 83 | Preparation of Station working rule/LC Gate and approval |
| 84 | RELAYS/ RELAY ROOM |
| 85 | Fixing relay bases on the relay frames erected in relay room, wiring of all types of relays by drawing various sizes of wires/multicore cable, fixing fuses, condensers, resistances, LEDs etc and wiring duly soldering the same as per approvedciricuit diagram, testing point to point before soldering and after soldering, bunching and lacing as per detailed technical specification. Different colour codes and sizes of wire to be used as per standard practice. This also includes, provision of all PVC sleeves required to be provided. Copper lugs to suit to 16/02 wire and neat bunching, lacing with modi nylon / twine thread and using PVC dotted tape with buttons were required. This also includes, doldering all the wires in the relay room with Rosine core of IS Spec.1921 (60% Tin and 40% Led). Soldering should be done as per standard practice. This also includes inserting the clips, point to point testing as per the circuit diagram and plugging relays to relay bases (except inter-cables, relays other materail such as Rosine core, flux, nylon thread. PVC dotted tape should be supplied by the contractor) Point to point testing should be done in the presence of Engineer in charge as instructed in two stages, one before soldering and the other after soldering |
| 86 | Installation of Relay Rack Assembly including IDF pillars if any complete with wall supports, scaffolding, ladders, runway for cables, fixing of Relay / Relay group base plates, fixing of Tag blocks etc. The work shall be done as per approved plan, extant practice onWR & the instructions of Rly engineer at site. |
| 87 | Installation of Cable Termination Racks Assembly complete including wall supports, scaffolding, 8 way/ARA terminals /Screw less connectors, Tag blocks & other necessary accessories etc. The work shall be done as per approved plan, extant practice on SR& the instruction of Rly engineer at site. |
| 88 | VEHICLE |
| 89 | Supply of one four wheeler road vehicle like swift desire, Xcent, Honda Amaze, Tata Zest or equivalent vehicle(sedan cars) for registration not older than 4 years from the date of LOA having a carrying capacity of 4 + 1 with all required permission from Road Transport Authority (3000Km/ month 12 hours each day excluding sundays) |
| 90 | TOTAL SCH B |
| 91 | PROVISION OF DATA LOGGER |
| 92 | SUPPLY - DATA LOGGER |
| 93 | Augumentation of DATA loggar for complete yard |
| 94 | i) Supply of Remote Terminal Unit (RTU) with 64 Digital and16Analoginputs asper SpecIRS:S-99/2006 (Amdt-3) or latest (Inspection by RDSO). |
| 95 | ii) Supply of Remote Terminal Unit (RTU) with 128 Digitaland16AnaloginputsasperSpecIRS:S- 99/2006 (Amdt-3) or latest (Inspection by RDSO). |
| 96 | iii) Supply of Central Monitoring Unit (CMU)as per RDSO Spec IRS:S:99/06 or latest (Inspection: RDSO) |
| 97 | iv) SupplyofMultiportFrontEndProcessorwith2dual card modem as per RDSO Spec IRS.S.99/2006 amdt-3 or latest. (Inspection: RDSO) |
| 98 | v) Supply of Dual port RS232 to OFC converter suitable to insert in the Datalogger (Inspection by Consignee). |
| 99 | vi) SupplyofDualPortE1-converter(Inspection: Consignee) |
| 100 | Supply and Installation of Desktop Computer under spec: 4GB RAM, Generation 8, with 256 GB SSD inbuilt. Monitor 15"" above, CPU cabinet, Mouse, Keyboard with other accessories. |
| 101 | DOT Matrix Printer - Jet black TVS Brand or similar type |
| 102 | EXECUTION - DATA LOGGER |
| 103 | Installation and commissioning of DATA Logger |
| 104 | i) Testing and commissioning of RTU with 64 Digital and 16 Analog inputs |
| 105 | ii) Testing and commissioning of RTU with 128 Digital and 16 Analog inputs |
| 106 | iii) Testing and commissioning of Central Monitoring Unit (CMU) |
| 107 | iv) Testing and commissioning of Multi port Front End Processor |
| 108 | SCH- C |
| 109 | FIRE ALARM |
| 110 | Supply of aspiration type smoke detector. Highly sensitive smoke aspiration system for monitoring of room and equipments for earliest possible fire detection for relay rooms as per RDSO spec no. RDSO/SPN/217/2018 ver 2.0 or latest. |
| 111 | Supplyof Multi Sensor detector Dual Optical/Thermal with rotatoriesandback boxes including base as per RDSO Spec.No.RDSO/SPN/217/2018 Ver.2.0 or latest |
| 112 | SupplyofSingleLoopAnalogaddressableFire AlarmSystemwith Loopcapacityof connecting maximum 50devices.ThePanelshallhavea built in power supply and battery charger. RDSO SpecificationNo.RDSO/SPN/217/2018Ver.2.0 or Latest with RDSO inspection. |
| 113 | Supplyof AddressableSingle action indoor manualcallpointwithbackbox(RED)andalso including key as per RDSO Spec. No. RDSO/SPN/217/2018 Ver.2.0 or latest. |
| 114 | Supplyof Sounder having range of 81 dbA to 92 dbA as per RDSO Spec. No.RDSO/SPN/217/2018 Ver.2.0 or latest. |
| 115 | Supply of Addressable Double action Indoor ManualCall Point withbackbox(RED)andalso includingKey.RDSOSpecificationNo. RDSO/SPN/217/2018 Ver.2.0 or Latest |
| 116 | Supply of Intelligent addressable control module asperRDSOSpec.No.RDSO/SPN/ 217/2018 Ver.2.0 or latest. |
| 117 | Auto dailer for SMS Alarm generationand routing in case of fire alarm to concerened person as per RDSO spec no. RDSO/SPN/ 217/2018 ver 2.0 or latest. |
| 118 | Supply of 2 core 1.5 sq mm FRLS cooper unarmed cable with necessary clamps and fitting as per RDSO spec no. RDSO/SPN/2018 ver 2.0 or latest. |
| 119 | Supply ofLHSCable as per RDSO Spec. No. RDSO/SPN/217/2018 Ver.2.0 or latest. |
| 120 | Supply of LHS control module as per RDSO Spec. No. RDSO/SPN/217/2018 Ver.2.0 or latest. |
| 121 | TOTAL SCH-E |
| 122 | TOTAL - A+B+C+D |
| 123 | GRAND TOTAL |
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