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Tender For Construction Of Drought Pumping Station By Way Of Providing, Fitting, Testing, Installation And Commissioning Of Various Electro Mechanical Components Of Lis Tokina, Pulwama-Jammu And Kashmir

Irrigation And Flood Control Department-IFCD has published Tender For Construction Of Drought Pumping Station By Way Of Providing, Fitting, Testing, Installation And Commissioning Of Various Electro Mechanical Components Of Lis Tokina. Submission Date for this Tender is 01-01-2024. Building Work Tenders in Pulwama Jammu And Kashmir. Bidders can get complete Tender details and download the document.




Tender Notice

41133417
Tender For Construction Of Drought Pumping Station By Way Of Providing, Fitting, Testing, Installation And Commissioning Of Various Electro Mechanical Components Of Lis Tokina
Open Tender
Indian
Jammu And Kashmir
Pulwama
01-01-2024

Tender Details

Construction Of Drought Pumping Station By Way Of Providing, Fitting, Testing, Installation And Commissioning Of Various Electro Mechanical Components Of Lis Tokina

Key Value

Document Fees
INR 5000 /-
EMD
INR 95000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work: Construction of Drought pumping station LIS Tokinaby way of Providing, Fitting, Testing, installation and Commissioning of various Electro mechanical components
Sl. No. Item Description
1Design, Manufacture, Supply, Installation, Testing & Commissioning of horizontal centrifugal Pumping unit for LIS kakapora. The pumping unit shall have the following specifications: - PUMP:- Make= Wilo/WPIL/Kirloskar/equivalent Discharge = 20.00 Cusec Dynamic Head = 16 Mtr. Speed = 985 rpm Type of pump =Horizontal End Suction Mixed Flow/Split Casing NPSH Available= 4.6 Mtrs MATERIAL OF CONSTRUCTION: Impeller = CF8M Impeller Nut = Stainless Steel ASTM 351/CF-8M Casing lines/Wearing Ring= CF8M Impeller Shaft = Stainless Steel AISI 410 Stuffing Box = Cast Iron Gland=Bronze grade V of IS: 318 Fasteners= High tensile Steel Shaft Sleeve = stainless steel Pump Casing = Close fine grained Cast Iron conforming to IS:210 grade 20 MOTOR:- Type= Three phase, squirrel Cage, Electric InductionMotor Make = Kbl/Bhel/Jyoti/ABB/Marathon. Rating =200 H.PSpeed= 1000(Synchronised). Operating Voltage= 415 + 10 % Volt Frequency =50 + 3% Hz Class of insulation=F Type of Duty = Continuous Type of enclosure = TEFC. The motor shall confirm to IS: 325 with latest amendments. The pumping unit shall be complete with Mild Steel Base Frame, fabricated as per IS 226 or IS 2026, requisite number of Foundation Bolts, and Pump - Motor coupling. Third party inspection certificate from CEIL/RITES shall be enclosed with at the time of delivery. Third party inspection charges are excluded from cost.
2Fabrication, providing, installation and testing of 600 mm Nominal Diameter 6.3 mm thick ERW ISI-mark mild steel pipes for suction as per the following technical specifications: S.No Details Requirement 1. Nominal Diameter = 600 mm 2. Thickness = 6.3 mm 3. Length of the pipe=06 meters, Pipe shall be in single random length from 4 to 7 meter as per Clause 12.4 of IS 3589 4. Type of welding= ERW 5. Quality of MS plate to be used for manufacture = As per IS 2062 6. Pipe to be manufactured = As per IS 3589 having one longitudinal joint with latest amendments (Grade-Fe410) 7. Hydraulic test pressure= As per 10.1 of IS 3589 8. Working pressure =14.27 kgf/cm2 9. End preparation= As per 17.1 of IS 3589 where V-groove is to be made by machine-grinding edges of the pipe 10. Make = Prakash Surya/ Jindal/ SAIL/ Tata/ equivalent 11. Tolerances = As per clause 12.3 of IS:3589 Job includes fabrication & installation of 600 mm dia. Mild steel long radius easy bend fabricated out of the supplied pipe. The pipes shall be fitted with M.S plate flanges 14 mm thick and washers, fasteners for end connections and on the foot valve end, totalling 06 nos. The pipes shall be painted with two coats of anticorrosive metal primer and two coats of blue paint. The installation shall be carried out in accordance with IS 10804.
3Fabrication, providing, installation and testing of 500 mm Nominal Diameter 6.3 mm thick ERW ISI-mark mild steeldelivery pipe 04 mtr as per the following technical specifications: S.No Details Requirement 1. Nominal Diameter = 500 mm 2. Thickness = 6.3 mm 3. Length of the pipe= 04 meter, Pipe shall be in single random length from 4 to 7 meter as per Clause 12.4 of IS 3589 4. Type of welding= ERW 5. Quality of MS plate to be used for manufacture = As per IS 2062 6. Pipe to be manufactured = As per IS 3589 having one longitudinal joint with latest amendments (Grade-Fe410) 7. Hydraulic test pressure= As per 10.1 of IS 3589 8. Working pressure = `14.27 kgf/cm2 9. End preparation= As per 17.1 of IS 3589 where V-groove is to be made by machine-grinding edges of the pipe 10. Make = Prakash Surya/ Jindal/ SAIL/ Tata/ equivalent 11. Tolerances = As per clause 12.3 of IS:3589 Job includes fabrication & installation of 500 mm dia. Mild steel 9 degree easy bend fabricated out of the supplied pipe. The pipes shall be fitted with M.S plate flanges 14 mm thick 02 No.and washers, fasteners for end connections, The pipes shall be painted with two coats of anticorrosive metal primer and two coats of blue paint. The installation shall be carried out in accordance with IS 10804.
4Providing & installation of swing type flanged PN 1.6 MS foot valve 600mm dia. Thickness of swing plate 20mm Thickness of body 8mm No of Flanges 2 No having dia 600mm and 12mm thick. The foot valve should be provided with MS strainer made out of 10mm square bars having distance of 25mm vertical positions.
5Fabrication, providing, installation and testing of 900 mm Nominal Diameter 8 mm thick EFW ISI-mark mild steel pipes for Rising Main of 01 no. Pump. as per the following technical specifications: S.No Details Requirement 1. Nominal Diameter= 900 mm 2. Thickness= 8 mm 3. Length of the pipe = 48 meters, Pipe shall be in single random length fromto 7 meter as per Clause 12.4 of IS 3589 4. Type of welding = EFW 5. Quality of MS plate to be used for manufacture = As per IS 2062 6. Pipe to be manufactured= As per IS 3589 having one longitudinal joint with latest amendments (Grade-Fe410) 7. Hydraulic test pressure= As per 10.1 of IS 3589 8. Working pressure= `14.27 kgf/cm2 9 .End preparation= As per 17.1 of IS 3589 where V-groove is to be made by machine-grinding edges of the pipe 10. Make = Prakash Surya/ Jindal/ SAIL/ Tata/ equivalent 12. Tolerances = As per clause 12.3 of IS:3589 The delivery pipes shall be fitted with M.S flanges 14 mm thick totalling 05 nos. with washers, fasteners for pipe fittings and end connections.The job also includes fabrication of bends for delivery line and before common joint out of the supplied pipe and fitting the common junction end with 350 mm ND pipe (departmentally available at site) as per the instructions of engineer in charge. The pipes shall be painted with two coats of anticorrosive bitumastic paint. The installation shall be carried out in accordance with IS 10804.
6Manufacturing, providing and installation of 600mm dia. x 500mm dia. and 400mm long eccentric reducer fabricated out of 7.1 mm thick Mild steel plate duly flanged on both sides. The reducer is to be fitted on the suction side of pumping equipment. The specifications of M.S flange on Reduced and enlarged side of increaser shall be as under: - a). Reduced side flange: -(02 No, one number spare matching flange.) i. Material = Mild steel ii. Nominal dia. = 500 mm or as per pump inlet iv. Thickness = 14 mm b). Enlarged side flange: -(02 No, one number spare matching flange.) i. Material = Mild steel ii. Nominal dia. = 600mm iv, Thickness = 14 mm The job includes providing and fitting of nuts-and-bolts washers etc. and painting in one coat of steel primer followed by 02 coats of bituminous paint.
7Manufacturing, providing and installation of900 mm dia x500 mm dia and 400 mm long concentric increaser fabricated out of 6.3 mm thick Mild steel plate duly flanged on both sides. The increaser is to be fitted on the delivery side of pumping equipment. The specifications of M.S flange on Reduced and enlarged side of increaser shall be as under: - a). Reduced side flange: --(02 No,one number spare matching flange.) i. Material = Mild steel ii. Nominal dia. = 500 mm or as per pump outlet iii. Thickness = 14 mm b). Enlarged side flange: --(02 No, one number spare matching flange.) i. Material = Mild steel ii. Nominal dia. = 900 mm iii Thickness = 14 mm The job includes providing and fitting of nuts, bolts washers etc. and painting in one coat of steel primer followed by 02 coats of bituminous paint.
8Supply installation testing and commissioning of Reflux valve 500mm dia. ISI marked PN 1.6 generally conforming to manufacturing as per IS-5312 Part-1 of 2004 with latest amendments and flange connections as per IS 1538/BIS 4504. Body: Ductile Iron Bonnet: Ductile Iron Disc: Ductile Iron Plug: Brass Surface Protection: Electro static epoxy powder coating. The job includes fabrication of By-pass arrangement for 500 mm dia NRV as under: - i) Creating holes of 25 mm using gas cutter. ii) Providing and fitting of 25 mm dia steel pipe heavy class of required length along with 02 nos. of elbows iii) Providing and fitting of 01 no. SS ball valve 25 mm of reputed make Make: VAG/IVC/KIRLOSKAR/ Talis/ AVK/ equivalent make as approved by the Department. The reflux valve shallbe providedwith02 No. matching flanges to be weldedto in and out of Rising main. The reflux valve shall be provided with manufactures test certificate .
9Providing, fitting, installing and testing of priming pump set of size 50mmx65mm to beconnected to 01 Number horizontal type pumping equipments at site. The priming pump set is ISI makeKirloskar. The priming pump is Mono block self priming type mounted on channel Iron common base frame. The capacity of the pumping equipment is as per requirement at site and the prime mover rating is of 5 HP. The speed of the pumping equipment is 2880 RPM (Max.)The job includes providing/fitting of all accessories as per requirement at site as mentioned below:- a). M.S suction pipe of80mm dia. = 20’.0 (approximate) b). G.I delivery pipe of 50mm dia. = 40’.0 c). ball valve of 50mm dia./25mm dia =02 Nos. each. d). C.I foot valve of 80mm dia. = 1 No. e). G.I bends, elbows, sockets, flanges, nipples= as per site requirement. f). 6 sq.mm sq PVC copper conductor with conduit= 180 meter each. g)05 HP Star delta oil immersed three phase starter. The pumping unit and starter shall be provided with manufactures test certificate.
10Fabrication, providing, fitting and installation of 3-ton capacity sump gantry. The job comprises of the following specifications process of fabrication and involvement of material: - a). Vertical supports: - Fabrication, providing and installation of gantry vertical supports (two Nos.) to be fabricated out of Mild steel Pipe of 200 mm dia. Of height 09 mtrs. (04 No) shall have to be fabricated as per drawing. at the top. The posts shall be provided and welded with Mild steel plate having 10mm thickness welded at the bottom and top duly drilled with suitable diameter holes. The Bottom portion of the vertical support shall be embedded into the cement concrete block Gantry Beam: - Providing and fitting of main I beam (Horizontal) of size ISMB-250 having total length of 10 Mtrs shall also be fitted with Mild steel plate of the same size i.e. 12”x12”,10mm thick, with nuts and bolts and welding as well. The job also includes providing and fitting of nuts and bolts for fixing of plates of the horizontal beam and vertical posts plates. Providing and fitting of 5 and 3-ton capacity chain pulley block having 6mtrs lift and monorail. The chain pulley block shall be of reputed makes preferably INDEF M/PULL LIFT/ GLOBE/ and providing and fitting of 12 mm thick Steel rope 20 mtr. Long with D-clamps. The chain pulley block and monorail shall be provided with manufactures test certificate.
11Providing, Supply, Laying and Fitting of XLPE insulated 1.1KV 1-core 240 sq. mm un-armoured Aluminium (350 meters) cable covered with suitable PVC/ rubber sleeves for cabling of electrical equipment. The job includes crimping of the terminal ends of the conductor with hydraulic tool and providing and fitting of corresponding copper lugs. The conductor shall be of reputed make preferably Grand lays/ Havells/ Polycab/ equivalent and shall be as per relevant IS specifications. Providing and fitting of 630 AMP, 4-pole 415V MCCB with adjustable thermal and fixed magnetic setting having 50 KA breaking capacity Ics = 100% Icu (Make: L&T d-sine or equivalent).The job comprises of providing of Hydraulic Crimpling tool with 30 to 450 Ampere dies. All the electrical items and cable installed in station shall be provided with manufactures test certificate.
12Fabrication, providing and fitting of Canopy of size (1200x1500x1350mm) for protection of motors lift irrigation station Tokina. The canopy shall be fabricated out of ISA 40x40x5 mm (77 kg). After fabrication of complete angle structure (as per drawing), the structure shall be painted twice by anti-corrosive metal primer and two coats of blue paint. The job also includes Providing and Fixing of CGI sheets, high rib, (28 gauge) 900x1800 mm of blue/green shade to be fixed on the roof top of the angle iron structure. The job includes providing and fitting of J Hooks, washers, nuts etc. required for providing of CGI Sheets.(3.5 Sqm)
13Manufacturing, Supplying, Installing, commissioning and testing of 250 KVA Capacity Copper wound voltage stabilizer at site. The stabilizer shall bemanually operated, oil cooled suitable for working on 3 phases 50+ 3% HZ AC voltage. The core shall be contained in a rectangular container made out of 2mm thick Mild Steel plate.The container has to be painted in two coats of steel primer both inside and outside and with two coats of super enamel paint of grey shade outside the container. The box shall be provided with suitable cooling pipes/fins to dissipate the heat generated. Lifting hooks of proper size for lifting stabilizer shall be provided on the top of the tank. The container of the stabilizer shall be mounted on wheels for easy shifting/positioning as and when required. Copper Strips of size 5.45 x 4.10 mm shall be used for winding and fibre glass insulating material shall beused for insulating of copper strip. The core of the stabilizer shall be fabricated out of first class silicon 92 grade pota sheets cut to the size and then tightened securely. The stabilizer shall have suitable insulated lugs of appropriate size of cable connection. The indicating glass of the transformer oil shall beprovided on the stabilizer body. Specifications. Voltage Range = Input = 180-440 volts Output = 400/440 volts Tape Changer = Manually operated balance type changer of8 tapings with tape position Indicator. Tape No: - 1 =Step down by not more than 50 volts. Tape No: - 2 = line voltage. Tape No: - 3-8 =These tapes shall be used to increase voltage in the range of 180- 440 volts to 400-440 volts Thestabilizer shall be provided with a free standing type control panel made out of sheet metal dust and vermin proof internally wired having following accessories. a). Two number voltmeter 100 mm square Digital type 0-500 volts, of,one each on incoming and outgoing circuits.The voltmeter is with fuse and selector switch for 3 phase. b). A set of indicating lamps for 3 phase complete with fusing both in primary and secondary side of the transformer. c). Red and green lamps for OFF/On display. The stabilizer shall be filled with fresh transformer oil up to the required level. All the accessories and meters shall be of reputed make and to confirmrelevant ISI standards. The voltage stabilizer is to be testedon full load for maximum hours at site. The job comprises of providing and fitting of 600 Amp.reputed make change over Switch. The job includesproviding and fitting of 150 mm2XLPE unarmoured 30 mtrs copper cable for input and output of the above voltage stabilizer to complete the circuit and operation of the sameat site. The voltage stabilizer shall be provided with manufactures test certificate.
14Electrification : Providing, fitting and installation of 30-watt LED flood lights where ever necessary as per requirement, comprising of brackets and necessary fixtures reqd. for fitting the flood lights etc. Make: BAJAJ/Havells /Philips. The job includes wiring of required size & S/W of required amperage.
15Providing and fitting of service line for electrification and station premises. The service line shall be 2 core-16 mm sq. Armoured Aluminium XLPE cable including suitable size & rating of thimbles to be drawn from electric transformer sub-station/main panel board to sub-main panel board or as per requirement. The cable shall be provided with manufactures test certificate.
16Providing and fitting of MCBs for electrical circuit with 63A as incomer, 10A MCBs for lighting circuits, floodlighting, etc, 20A MCB for heating circuits. The MCBs shall be mounted on a MCB distribution box 10-way fitted on panel board for central control of electrification of pump house and station premises. (MCB makes: Havells/ Legrand/ L&T/ Schneider/
17Supply of Fire extinguisher ABC powder type (stored pressure) of 4 kg capacity with following feature 1) IS certified as per IS 15683, 2) Operating temperature 0 to 55 degrees with MAP powder complete in all respects suitable for all types of fires particularly electrical fires. Wall hook and discharge pipe shall be supplied along with cylinder
18Providing and fitting of 2 KWAVR/SERVO Voltage Stablizer of reputed make.
19Tool Kit: - The Tool Kit for maintenance shall comprise of the following and all the items as mentioned below shall be of Taparia make: Double ended Spanner of Size (6/7 to 30/32) (01 complete set) Ring Spanner Set of Size (12/13 to 30/32) (01 complete set) Cutting Pliers, 8 inch: (03 No`s) Nose Pliers 8 inch: (03 No`s) Screw Driver 12 inch / 8 Inch / 6 Inch/4 inch :( 02 No`s Each Size) Hammer, I Kg and ½ kg: (01 No each) Heavy duty Pipe Wrench 12 inch&8 inch: (02 No’s each) Bearing puller (sizes 6 & 8): (01 no. each) 1. Spirit level (600mm): 01 no. 2. Digital clamp meter (400A AC range): 01 no. (Meco/Rishabh/ Fluke make) Make: BARIGO / HTC Aluminium ladder telescopic type 20ft
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