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Tender For Comprehensive Maintenance And Repair To Central Ac Plant At Lalgarh Jattan Mil Stn, Ganganagar-Rajasthan

Military Engineer Services-MES has published Tender For Comprehensive Maintenance And Repair To Central Ac Plant At Lalgarh Jattan Mil Stn. Submission Date for this Tender is 28-02-2023. HVAC Tenders in Ganganagar Rajasthan. Bidders can get complete Tender details and download the document.




Tender Notice

36022631
Corrigendum : Tender For Comprehensive Maintenance And Repair To Central Ac Plant At Lalgarh Jattan Mil Stn
Open Tender
Indian
Rajasthan
Ganganagar
28-02-2023

Tender Details

Comprehensive Maintenance And Repair To Central Ac Plant At Lalgarh Jattan Mil Stn

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 13-Feb-2023 CWE SGNR T-68 OF 2022-23 BOQ 21-02-2023
2 21-Feb-2023 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 28-02-2023

Key Value

Document Fees
INR 500 /-
EMD
INR 80000.0 /-
Tender Value
Refer document

BOQ Items

Name of Work: COMPREHENSIVE MAINTENANCE AND REPAIR TO CENTRAL AC PLANT AT LALGARH JATTAN MIL STN
Sl. No. Item Description
1Taking down, dismantling and opening of the compressor model SMC-4-65 (Make ACCEL) for over hauling, cleaning, washing, machining and mechanical repair work etc. Checking of its all parts for serviceability/unserviceability and reassembling all serviceable parts all as per original, and replacement of defective parts as required for smooth functioning of the compressor and testing after erection in original position to the entire satisfaction of Engineer-in-charge complete all as specified and as directed by Engineer-in-charge.(Note :- (i) All defective/unserviceable spare parts/items required for over hauling shall be measured and paid for separately under appropriate items mentioned in BOQ here-in-after as supply and fixing (ii) Gas charging and gas and compressor oil shall be measured and paid separately under appropriate items of BOQ here-in-after as supply and charging)
2Supply and fixing in replacement of following defective/UNSV spare parts during reassembly of the compressor MODEL smc-4-65 Make-ACCEL after overhauling.
3Connecting rod with bolts.
4Big end bearing
5Small end bearing
6Cylinder liner
7Compressor ring set
8Crank shaft main bearing
9Oil ring set
10Piston (Cat Part No E-14)
11Piston pin (Cat Part No E-13)
12Connecting rod bush.
13Main Bush .010 Type
14Main Bush .030 Type
15Gudgeon Pin Bush
16BRG washer.
17thrust washer
18Shaft seal assembly (Cat Part No. ASL6010R)
19Neoprene/Carbon ring set.
20Oil filter for compressor.
21Suction valve reeds
22Discharge valve reeds
23Supply and fixing in replacement teflon sheet and "O" ring of suction shut offvalve complete all as directed by Engineer-in-charge.
24Supply and fixing in replacement teflon sheet and "O" ring of discharge shut offvalve complete all as directed by Engineer-in-charge.
25Supply and fixing in replacement oil shut offvalve complete all as directed by Engineer-in-charge. Make :- ACCEL/ SHANT/ SPORLAN
26Supply and fixing in replacement pilot operated liquid solenoid valve complete all as directed by Engineer-in-Charge. Make :- SPORLAN/RANCO/SANLAN/ACCEL/SHANT
27Supply and fixing in replacement liquid line valve of size 15mm dia complete all as directed by Engineer-in-Charge. Make :- CRYSTAL/RANCO/ACCEL/SHANT
28Supply and fixing in replacement safety valve for compressor complete all as directed by Engineer-in-ChargeMake :-AIREF/ACCEL/SHANT/ SPORLAN
29Supply and fixing in replacement safety valve for condenser complete all as directed by Engineer-in-Charge.Make :- AIREF/ACCEL/SHANT/ SPORLAN
30Supply and fixing in replacement control reversible oil pump complete all as directed by Engineer-in-charge. Make :- ACCEL
31Supply and fixing in replacement HP cutout complete all as directed by Engineer-in-Charge. Make:- INDFOSS/ DANFOSS /L & T / ACCEL
32Supply and fixing in replacement LP cutout complete all as directed by Engineer-in-Charge. Make:- INDFOSS/ DANFOSS /L & T / ACCEL
33Supply and fixing in replacement oil pressure cut out switch complete all as directed by Engineer-in-Charge. Make:- INDFOSS/ DANFOSS /L & T / ACCEL
34Supply and fixing in replacement water flow switch RC type R-62-MWA 150 PSIG Rating ELEC SPDP-250 volt AC-15 Amp complete all as directed by Engineer-in-Charge. Make :- As per sample/existing
35Supply and fixing in replacement humidstat complete all as directed by Engineer-in-Charge. Make :- HONEYWELL/SPORLAN
36Supply and fixing crank case heating element complete all as directed by Engr-In-Charge Make:-ACCEL/L&T
37Supply and fixing in replacement liquid line filter of size 40mm dia made of brass complete all as directed by Engineer-in-Charge. Make :- ACCEL /SPORLAN/CRYSTAL
38Supply and fixing in replacementFan Belt, B-72 for AHU complete all as directed by Engineer-in-Charge. Make:- FENNER/POLY/VENUS
39Supply and fixing in replacement Fan Belt, B-76 for compressor complete all as directed by Engineer-in-Charge. Make:- FENNER/POLY/VENUS
40Supply and fixing in replacement Fan Belt, B-74 for compressor complete all as directed by Engineer-in-Charge. Make:- FENNER/POLY/VENUS
41Supply and fixing in replacement Fan Belt, B-88 for blower motor complete all as directed by Engineer-in-Charge. Make:- FENNER/POLY/VENUS
42Supply and fixing in replacement thermometer wall hanging type suitable for reading dry and wet bulb temperature in degree centigrade and Fahrenheit scale complete all as directed by Engineer-in-Charge. Make:- JOHNSON/DOCTOR
43Supply and fixing in replacement heating element (2KW) strip type suitable for 32 TR AC Plant complete all as directed by Engr-In-Charge. Make : Daspass
44Material and labour for Overhauling and Servicing of Air Handling Unit of Cap 32 TR by removing prefilter and micron air filter, cleaning/washing the filters, Checking and replacement of glands of Blower Motors and greasing/oiling of blower motor and reassembling of complete AHU complete all as directed by Engineer-in-Charge.
45Material and labour for Overhauling and Servicing of Air Handling Unit of Cap 52 TR by removing prefilter and micron air filter, cleaning/washing the filters, Checking and replacement of glands of Blower Motors and greasing/oiling of blower motor and reassembling of complete AHU complete all as directed by Engineer-in-Charge.
46Material and labour for Overhauling and Servicing of Air Handling Unit of Cap 104 TR by removing prefilter and micron air filter, cleaning/washing the filters, Checking and replacement of glands of Blower Motors and greasing/oiling of blower motor and reassembling of complete AHU complete all as directed by Engineer-in-Charge.
47Material and labour for Opening of condenser shell and tube for servicing, cleaning integrally finned copper tubes of 15 mm dia and length upto 2 Mtr each, MS/ERW shell including replacement of unserviceable purge valve, reassembling and testing complete all as directed by Engineer-in-Charge.
48Material and labour for servicing of cooling tower draft type for Cap 32 TR AC Plant by removing sludge, algae and cleaning the holes and strainer, removing all dust, mud from drain tray, opening of all honey comb filters and pressure washingof filters for cleaning of mud and sludge from fins and reassembling complete all as directed by Engineer-in-Charge.
49Material and labour for servicing of cooling tower draft type for Cap 52 TR AC Plant by removing sludge, algae and cleaning the holes and strainer, removing all dust, mud from drain tray, opening of all honey comb filters and pressure washingof filters for cleaning of mud and sludge from fins and reassembling complete all as directed by Engineer-in-Charge.
50Material and labour for servicing of cooling tower draft type for Cap 104 TR AC Plant by removing sludge, algae and cleaning the holes and strainer, removing all dust, mud from drain tray, opening of all honey comb filters and pressure washingof filters for cleaning of mud and sludge from fins and reassembling complete all as directed by Engineer-in-Charge.
51Supply and charging refrigerant gas R-22 (Freon) up to the required pressure including T & P for charging at site and before charging checking of gas leakage, rectification of leakage in the entire system if any and testing on full load complete all as specified and as directed by Engineer-in-Charge.
52Supply and charging refrigerant gas R-407Cup to the required pressure including T & P for charging at site and before charging checking of gas leakage, rectification of leakage in the entire system if any and testing on full load complete all as specified and as directed by Engineer-in-Charge.
53Supply and filling compressor oil (C-68) to its rated capacity as per compressor design complete all as specified and as directed by Engineer-in-Charge. Make :- Castrol/ INDIAN OIL SERVO/ Hindustan Petroleum/Sheetal
54Dismantlingtheelectricinduction motor AC 3 Phase, capacity 20 HP, 415 V, 50 Hz of any make and type (Kirloskar/Bharat Bijlee/Crompton) from any position from existing foundation after disconnecting electric cable connection and earthing etc. and carry to civil workshop for repair/rewinding, strip opening the motor and removing of defective burnt winding, cleaning the rotor and stator and after that rewinding the motor with super enameled copper winding wire of suitable turn andgauge as per the original with proper insulation including varnishing, providing all high grade material and class ‘B’ varnish for insulation, tapping, heating, replacement of defective/unserviceable parts with new parts like ball bearing, bush, ring, nut bolts etc. After complete all reassembling the motor and re-fixing at site with electric cable connection, earthing and testing the motor on full load at site after coupling for its serviceability up to entire satisfaction of Engineer-in-charge. Note :- (i) The T & P/vehicles will be arranged by the contractor and the cost deemed to be included in the quoted rates.
55Description complete all as per Item No.34 above but for electricinduction motor AC 3 Phase, capacity 10 HP
56Description complete all as per Item No.34 above but for electricinduction motor AC 3 Phase, capacity 7.5 HP
57Description complete all as per Item No.34 above but for electricinduction motor AC 3 Phase, capacity 5 HP
58Description complete all as per Item No.34 above but for electricinduction motor AC 3 Phase, capacity 2 HP
59Dismantlingtheelectric motor monoblock pumping set,AC 3 Phase, capacity 10 HP, 415 V, 50 Hz of any make and type (Kirloskar/Bharat Bijlee/Crompton) from any position from existing foundation after disconnecting electric cable connection and earthing etc. and carry to civil workshop for repair/rewinding, strip opening the motor and removing of defective burnt winding, cleaning the rotor and stator and after that rewinding the motor with super enameled copper winding wire of suitable turn andgauge as per the original with proper insulation including varnishing, providing all high grade material and class ‘B’ varnish for insulation, tapping, heating, replacement of defective/unserviceable parts with new parts like ball bearing, bush, ring, nut bolts etc of motor and pump. After complete all reassembling the motor and pump and re-fixing at site with electric cable connection, earthing and testing the motor on full load at site after coupling for its serviceability up to entire satisfaction of Engineer-in-charge. Note :- (i) The T & P/vehicles will be arranged by the contractor and the cost deemed to be included in the quoted rates.
60Description complete all as per item No.39 above but forelectric motor monoblock pumping set,AC 3 Phase, cap 5 HP
61Description complete all as per item No.39 above but forelectric motor monoblock pumping set,AC 3 Phase, cap 3 HP
62Description complete all as per item No.39 above but forelectric motor monoblock pumping set,AC 3 Phase, cap 1.5 HP
63Supply and fixing in replacement ball brass valves, high pressure, with polythene float and fly-nut complete, screwed for iron pipe or brass ferrule, suitable for 25mm bore pipe complete all specified and as directed by Engineer-in-Charge. Make:- Leader/Zoloto/Venus/Kirloskar
64Supply and fixing in replacement ball brass valves, high pressure, with polythene float and fly-nut complete, screwed for iron pipe or brass ferrule, suitable for 20mm bore pipe complete all specified and as directed by Engineer-in-Charge. Make:-Leader/Zoloto/Venus/Kirloskar
65Servicing of mono block pump set capacity 10 HP by replacing gland packing and nut bolts as per existing size on both side, greasing, including replacement of defective ball bearing complete all as directed by Engineer-in-Charge
66Servicing of mono block pump set capacity 5 HP by replacing gland packing and nut bolts as per existing size on both side, greasing, including replacement of defective ball bearing complete all as directed by Engineer-in-Charge
67Supply and fixing in replacement PVC fins honey comb sheets upto 150 MM Thick suitable for cooling tower make ‘mihir’ capacity of AC plant 32 TR, flow of water upto requirement of temperature limit for discharge pressure maintain complete all as directed by Engineer-in-Charge.
68Repair to starter (make- BCH/L&T/C&S) by replacing the following parts complete all as directed by Engineer-in-Charge.
69(a)Supply and fixing contactor type NHD 0, 25 Amp. Make :- BCH or equivalent make of L&T/C&S
70(b)Supply and fixing contactor type NHD 1, 40 Amp Make :-BCH or equivalent make of L&T/C&S
71(c)Supply and fixing contactor type ML-2, 32Amp. Make :- BCH/L&T/C&S
72(d)Supply and fixing contactor type ML-3, 40Amp. Make :- L&T or equivalent make of BCH/C&S
73(e)Supply and fixing thermal over load relay 0 to 32 Amp. Make :- L&T or equivalent make of BCH/C&S
74(f)Supply and fixing time delay relay range 30 to 120 sec.Make :- BCH/L&T/C&S/GIC
75(g)Supply and fixing single phase preventer 415 volts VSP-2 type.Make :- Minilec/L&T/C&S
76(h)Supply and fixing push button adaptor with element including fixing screws.
77(j)Supply and fixing push button pendants with 2 push complete including fixing screws
78Supply and fixing in replacement HRC fuse 50 Amp complete all as directed by Engineer-in-charge. Make : Siemens/GEC/L&T/BCH
79Supply and fixing in replacement HRC fuse 125 Amp complete all as directed by Engineer-in-charge. Make : Siemens/GEC/L&T/BCH
80Supplyandfixing in replacement digital type Ampere meter range 0–200 Amps, as per sample square type (6" size) with built in selector switch includingCTs with proper ratio, square type, flush mounted complete all as directed by Engineer-in-charge . Make :- Enercon/Conzerve/HPL/AE
81Supplyandfixing in replacement digital type Ampere meter range 0–50 Amps, as per sample square type (96 mm size) with built in selector switch includingCTs with proper ratio, square type, flush mounted complete all as directed by Engineer-in-charge. Make :- Enercon/Conzerve/HPL/AE
82Supply and fixing in replacement analog type Volt meter with built in selector switch, range 0 – 1000 volts, as per sample, square type, flush mounted complete all as directed by Engineer-in-charge. Make :- Enercon/Conzerve/HPL/AE
83Supply and fixing in replacement digital type Volt meter with built in selector switch, range 0 – 1000 volts, 96 mm square type, flush mounted complete all as directed by Engineer-in-charge. Make :- Enercon/Conzerve/HPL/AE
84Supply and fixing Chilled water temperature sensor, make: Blue Star
85Supply and fixing Chilled water temperature sensor, make: Voltas
86Supply and fixing Microprocessor suitable for control panel of scroll type compressor, Make : Blue Star
87Supply and fixing Microprocessor suitable for control panel of scroll type compressor, Make :Voltas
88Overhauling of CT fan of 32 TR AC plantby replacing bearing and nut bolts as per existing size on both side, greasing, including replacement of defective ball bearing complete all as directed by Engineer-in-Charge
89Overhauling of CT fan of 52 TR AC plantby replacing bearing and nut bolts as per existing size on both side, greasing, including replacement of defective ball bearing complete all as directed by Engineer-in-Charge
90Overhauling of CT fan of 104 TR AC plantby replacing bearing and nut bolts as per existing size on both side, greasing, including replacement of defective ball bearing complete all as directed by Engineer-in-Charge
91Painting of AC Plant including scrubbing, descaling, removing of old paint, surface preparation complete with compressors, condensers, AHU, Cooling Tower and associated system pipes/ducting, E-Motors of compressors, condensors, AHU and CT Fan complete with one coat of red oxide primer and two coats of synthetic enamel paint of existing colour all as directed by Engineer-In-Charge
92Supply and fixing in replacement thermostatic expansion valve suitable for 32 TR AC plant. Make :- ACCEL/ SHANT/ SPORLAN
93Supply and fix suction pressure gauge(0 -150 PSI) Make: Fiebig
94Supply and fix discharge pressure gauge (0-300 PSI) Make: Fiebig
95Supply and fix oil pressure gauge (0-150) make: Fiebig
96Supply and fix condenser water pressure gauge (0-10 Kg/cm2) make:
97Supply and fix chilled water pressure gauge (0-10 Kg/cm2)
98M&L for insulation of MS Chilled water pipe line with PUF Slab 40 mm thick and including applying bituminous compound and GI Cladding with 26 gauge GI Sheet complete of size 100 mm bore complete all as specified and directed by Engr-In-Charge
99Supply and fixing fan motor assembly with Set of FRP fan blade (Blades-04 Nos) upto 800 MM Sweep, fan motor of cap 2.0 HP-01 Nos, Sleeve of suitable size for fixing in cooling Tower of capacity 32 TR complete all as specified and directed by Engr-In-Charge.Note : The rates quoted by the tenderer shall be deemed to be ionclusive the cost of fan motor of 2.0 HP, fan blades, and sleeve complete assemblynut/bolt/washer etc. Old UNSV Fan motor will be deposited to MES Store.
100Supply and fixing fan motor assembly with Set of FRP fan blade (Blades-04 Nos) upto 30 Inch Sweep, fan motor of cap 5.0 HP-01 Nos, Sleeve of suitable size for fixing in cooling Tower of capacity 104 TR complete all as specified and directed by Engr-In-Charge. Note : The rates quoted by the tenderer shall be deemed to be ionclusive the cost of fan motor of 5.0 HP, fan blades, and sleeve complete assemblynut/bolt/washer etc. Old UNSV Fan motor will be deposited to MES Store.
101Supply and fix MCCB 4 Pole, 415 V, adjustable type , 250 Amp Cap with breaking Capacity 36 KA with sheet metal enclosure IP-65 With spreader links complete all as specified and directed by Engr In Charge
102Supply and fix MCCB 4 Pole, 415 V, adjustable type , 400 Amp Cap with breaking Capacity 65 KA with sheet metal enclosure IP-65 With spreader links complete all as specified and directed by Engr In Charge
103M&L for duct insulation with rasin bonded fibre glass wool roll of density 24 Kg/Cum with factory laminated Al Vapour barreir, thickness of insulation 25 mm complete all as specified and directed by Engr In Charge
104Supply and fix air dampers as per existing size suitable for 32 TR AC plant complete all as specified nad directed by Engr In Charge
105Supply and fix air filters of suitable size of 0.3 micron for AHUs to Centralised AC Plant of capacity 32 TR Complete all as specified and directed by Engr In Charge
106Supply and fix air diffusers of existing size 450MMX450MM complete all as specified and directed by Engr In Charge
107Material and labour for cleaning of roof ceiling/wall mounted air diffusersin MSL Storage sheds upto a height of 6 Mtr by using scrubber and amry paper of suitable grade complete all as specified and directed by Engr In Charge. Note :Cost of providing Ladder of suitable length for reaching the roof ceiling shall be deemed to be inclusive in the quoted rates.
108Supply and fixing in replacement FRP Cooling Tower Body with water sump of Cap 32 TR with sprinkler sytem including all Sprinkler Pipes of suitable size upto 40 mm bore with FRP Sheet of size upto 3 mm thick as per existing size, Side blades of Pipesto be fixed in the cooling tower and free to revolve about central axes and sprinkler spindle head mounted on beraing forced draft type with access ladder to the top of the cooling tower complete all as specified and directed by Engr-In-Charge.Note - The rates quoted by the tenderer shall be inclusive of complete cost of Cooluing Tower Body, Sprinkler System with Spindle head and Access Ladder No separate payment shall be made to the cobntractor for these items. Old body will be deposited to MES Store and no credit on this account shall be given to contractor.
109Supply and fixing in replacement Sprinkler system of 5 Mtr Dia sweep made of GI Pipes upto 50 MM dia-04 Nos with FRP Sheet Side blades of Pipes in the cooling tower and free to revolve about central axes and sprinkler spindle head mounted on beraing complete all as specified and directed by Engr-In-Charge.
110Supply andfixing in repairrotational mouilded polythelene water storage tank (cylindricalverticalwithclosedtop)doublelayeredofcapacity1000 ltrs hoisted and fixed in position all as specified and directed.
111Supply & install, testing and commissioning in repair to replacement of factory made,CPRI approved factory made LT panel indoor of size (900mmx600mmx300mm) KIOSK type with doors of suitable size provided with locking arrangements dust, weather and vermin proof 1100 volt grade, 50 Hz AC made out by 2.0 mm thick CRCA sheet steel, fully compartmentalised, with IP-65 protection all as per conforming to IS: 2417 of 1962 complete with and 50x50x5 mm thick angle iron for frame and legs, 04 Nos. legs 750 mm long 450 mm grouted in PCC blocks of type B-1 (1:2:4) with 300 mm ground clearance,for 415 volts, 3 phase, 4 wire AC supply complete all as directed with and including the following (a) 4 Pole MCCB 400 Amp, 50 Hz, 415 Volts with rupturing Capcity 50 KA- 01 Nos Incomig) (b) Digital Voltmeter 96 sqmm 0 - 500V with selector switch - 1 No (c) Digital Ammeter 96 sqmm 0 - 300 Amp with CTs and selector switch - 1 No (d) Indicators RYB - 01 Set (e) Earthing terminals and cable glands. (f) Danger notice plate for LT with conventional skull and bones duly rivetted/pasted to the panel board door.
112Supply & install, testing and commissioning in repair to replacement of factory made,CPRI approved factory made LT panel indoor KIOSK type with doors of suitable size provided with locking arrangements dust, weather and vermin proof 1100 volt grade, 50 Hz AC made out by 2.0 mm thick CRCA sheet steel, fully compartmentalised, with IP-65 protection all as per conforming to IS: 2417 of 1962 complete with and 50x50x5 mm thick angle iron for frame and legs, 04 Nos. legs 750 mm long 450 mm grouted in PCC blocks of type B-1 (1:2:4) with 300 mm ground clearance,for 415 volts, 3 phase, 4 wire AC supply complete all as directed with and including the following :- (a) 4 Pole MCCB 350 Amp, 50 Hz, 415 Volts with rupturing Capcity 36 KA- 01 Nos Incomig) (b) 4 Pole MCCB 100 Amp, 50 Hz, 415 Volts with rupturing Capcity 16 KA- 03 Nos Outgoing) (c) 4 Pole MCCB 63 Amp, 50 Hz, 415 Volts with rupturing Capcity 16 KA- 01 Nos Outgoing) (d) 4 Pole MCCB 40 Amp, 50 Hz, 415 Volts with rupturing Capcity 16 KA- 03 Nos Outgoing) (e) Star Delta Starter dry type Panel Mounted suitable for 25 HP motor with overload protection relays - 03 Nos (f) DOL Starter Panel Mounted suitable for 2 HP motor with overload protection relays - 01 Nos (g) DOL Starter Panel Mounted suitable for 5 HP motor with overload protection relays - 02 Nos (h) DOL Starter Panel Mounted suitable for 7.5 HP motor with overload protection relays - 01 Nos (j) Digital Timer - 07 Nos
113Item No 83 Contd (k) Single Phase Preventor - 07 Nos (l) MCB TP 63 Amp - 03 Nos (m) MCB TP 25 Amp - 04 Nos (n) MCB TPN 40 Amp - 02 Nos (o) Contactor 2 NO + 2 NC 40 Amp - 02 Nos (p) Digital Voltmeter 96 sqmm 0 - 500V with selector switch - 10 No (q) Digital Ammeter 96 sqmm 0 - 100 Amp with CTs and selector switch - 10 No (r) Aluminium strip bus bars with colour code PVC insulation 500 Amps capacity TPN mounted on epoxy insulators - 01 Set (s) Indicators RYB along with Push Buttons and Toggle Switches - 10 Set (t) Earthing terminals and cable glands. (u) Internal wiring of panel board with solid coductor copper cable single core of sutable size and incl 03 Nos bakelite control fuses. (v) Danger notice plate for LT with conventional skull and bones duly rivetted/pasted to the panel board door.
114Taking down of old UNSV Hermatically sealed compressor of Cap 32 TR and Supply and fix in repair hermatically sealed compressor of 32 TR Cap Scroll Chiller type Model No.SZ185S4RC, Make-Denfoss. The contractor needs to submit guarantee certificate and test certificate for the comressor replaced. The cost of compressor shall be deemed to be inclusive of the cost of Refrigerant Gas R-407 filled upto the designed pressure and compressor oil and the cost of heating element, HP/LP Cut out of the compressor complete all as specified and directed by Engr-In-Charge. Note : Old UNSV Compressor will be deposited to MES Store
115M & L for Descaling of condenser tubes required to meet the designed pressure conditions and cooling specifications for desired rate of flow of refrigerant in compressor and water in condenser. The descaling shall be carreid out by using chemical wash of copper tubes of condensor by pumping sufficeint qty of descaling chemical agent (descaling Agent UNI CLEAN-P) so as all debris and scales depposited on the walls of condensor tubes shall be removed complete all as specified and directyed by Engr-In-Charge
116M & L for Nitrogen Pressure testing of chiller machine comprising of compressors 13 TR-04 Nos Each Chiller Machine for water cooled screw chillers including refrigerant Recovery, vacummising and recommissioning of chillers of condenser tubes required to meet the designed pressure conditions and cooling specifications for desired rate offlow of refrigerant in compressor and water in condenser complete all as specified and directyed by Engr-In-Charge. Note : The Cost incurred on accouunt of qty of N2 (Approx 60 Kg) Required for Nitrogen Pressure testing shall be deemed to be included in the quoted rates.
117S&F in repair automatic star delta starters in sheet steel enclosure AC-3 duty, 415 V, 10 HP,with ralay range 15-30 Acomplete all as specified and directed by Engr-In-Charge Make:- L&T/ ENGLISH ELECTRIC/ STANDARD/ SIEMENS/ CROMPTON GREAVES
118Comprehensive maintenance forChilling package of (52X2=104TR)Scroll type refrigeration Compressor ( Make-Blue Star Ltd) with R407C refrigerant with Microprocessor panel and suction and Discharge control valves including quaterly visits and monthly periodical inspection with any nos of vsits for attending emergency breakdowns of AC Plant during the contract period at approximately equal intervals by the OEM/Authorised dealer and the maintennace programme will proceed as and when required as per the inspection report provided by company reprenstative and servicing of complete power supply system of the AC Plant including sub panels complete all as specified and directed by the engineer in charge. as detailed below
119(a)Descaling of condenser and chiller tubes to meet the designed specifications of flow of refrigerant in compressor and water in condenser. Descaling will be measured and paid under respective item of this schedule. (b)Check leakage and shortage of refrigerant in the machines with soap solution and rectify the system defect causing leakage including topping up of refrigerant.Cost of Refrigerant required for topping up will be measured and paid separately under respective item of this schedule. (c)Carry the proper functioning of microprocessor panel and take the control testquaterly and the report needs to be submitted at the time of RAR. (d)Monthly Checking for proper working of all Ammeters, voltmeters, Hour mtrs, KWH Mtrs and overload relays etc and replacing the same if found unserviceable without any extra cost (e)Monthly Cleaning of electrical panels and chiller machine periodically. (f)Monthly Checking of functioning of water flow switch and interlock in the system. (g)Monthly Checking of all safety and operating controls for proper functioning and replace if the same is defective for proper sequence of operation of the machine (h)All the breakdowns including compressor failure will be attended and the visit shall not be counted in periodical inspection. (j)Monthly Checking ofrefrigerant filter and drier core, replace the same , if found necessary. (k)Monthly Checking of oil level and oil heater in the system and top-up the oil if found necessary. (l)Monthly Checking of chilled water flow by checking pressure drop across the chiller
120(m)Monthly Checking of evaporator and condenser approach and compare the chilled water temperature at full load with the chilled water temperature control (n)Seasonal adjustment of controls if required and software upgrade once during the contract period (o)Inspect entire system for any unusual condition such as noise, vibration etc (p)Supply of electrical parts except electrical spares for incoming panel. (Electrical Spares Like:- fuses, incoming electrical controls, cables etc) (q)Check the alignment and conditions of coupling to prevent damage to shaft and impeller. (r)Lubricate bearings with grease guns. (s)Replace gland rope if required. (t)Check lubricant oil level and make up the oil if require without any extra cost (u)Check packing and mechanical seals for leakage (v)Half yearlyinspection and service for pumps (w)Inspect shaft sleeves,shaft, bearings , bearing housing and overhauling of all pumps. (x)The impeller and shaft to be repaired and made functional. If they are found not repairable, then same will be replaced without any extra cost (y)The packing, mechanical seal, bushs, bearings, Shaft sleeves, coupling etc. If found faulty to be replaced by the contractor with out any extra cost.
121Comprehensive maintenance forChilling package of (26X2=52TR)Scroll type refrigeration Compressor( Make-Voltas Ltd) with R407C refrigerant with Microprocessor panel and suction and Discharge control valves including quaterly visits and monthly periodical inspection with any nos of vsits for attending emergency breakdowns of AC Plant during the contract period at approximately equal intervals by the OEM/Authorised dealer and the maintennace programme will proceed as and when required as per the inspection report provided by company reprenstative and servicing of complete power supply system of the AC Plant including sub panels complete all as specified and directed by the engineer in charge. as detailed below
122(a)Descaling of condenser and chiller tubes to meet the designed specifications of flow of refrigerant in compressor and water in condenser. Descaling will be measured and paid under respective item of this schedule. (b)Check leakage and shortage of refrigerant in the machines with soap solution and rectify the system defect causing leakage including topping up of refrigerant.Cost of Refrigerant required for topping up will be measured and paid separately under respective item of this schedule. (c)Carry the proper functioning of microprocessor panel and take the control testquaterly and the report needs to be submitted at the time of RAR. (d)Monthly Checking for proper working of all Ammeters, voltmeters, Hour mtrs, KWH Mtrs and overload relays etc and replacing the same if found unserviceable without any extra cost (e)Monthly Cleaning of electrical panels and chiller machine periodically. (f)Monthly Checking of functioning of water flow switch and interlock in the system. (g)Monthly Checking of all safety and operating controls for proper functioning and replace if the same is defective for proper sequence of operation of the machine (h)All the breakdowns including compressor failure will be attended and the visit shall not be counted in periodical inspection. (j)Monthly Checking ofrefrigerant filter and drier core, replace the same , if found necessary. (k)Monthly Checking of oil level and oil heater in the system and top-up the oil if found necessary. (l)Monthly Checking of chilled water flow by checking pressure drop across the chiller
123(m)Monthly Checking of evaporator and condenser approach and compare the chilled water temperature at full load with the chilled water temperature control (n)Seasonal adjustment of controls if required and software upgrade once during the contract period (o)Inspect entire system for any unusual condition such as noise, vibration etc (p)Supply of electrical parts except electrical spares for incoming panel. (Electrical Spares Like:- fuses, incoming electrical controls, cables etc) (q)Check the alignment and conditions of coupling to prevent damage to shaft and impeller. (r)Lubricate bearings with grease guns. (s)Replace gland rope if required. (t)Check lubricant oil level and make up the oil if require without any extra cost (u)Check packing and mechanical seals for leakage (v)Half yearlyinspection and service for pumps (w)Inspect shaft sleeves,shaft, bearings , bearing housing and overhauling of all pumps .(x)The impeller and shaft to be repaired and made functional. If they are found not repairable, then same will be replaced without any extra cost (y)The packing, mechanical seal, bushs, bearings, Shaft sleeves, coupling etc. If found faulty to be replaced by the contractor with out any extra cost. ---------------------------------------------------------------------------------------------------- Note : A sum of Rs. 69260.00 will be deducted on account of credit for taken down material. Please refer details on Srl Page No. 39&40 (Schedule of Credit) of Tender documents.
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