Tender For 3000H Routines And Specific Defects On Bme - In Ship - 1 Main Engine.Prt.16V 4000M90 2 Main Engine.3000 Hourly Routines On Both Main Engines Check Valve Clearances. Adjust If Necessary. Replace Complete Fuel Duplex Filter And Fuel Pre Filte, visakhapatnam-Andhra Pradesh

Tender For 3000H Routines And Specific Defects On Bme - In Ship - 1 Main Engine.Prt.16V 4000M90 2 Main Engine.3000 Hourly Routines On Both Main Engines Check Valve Clearances. Adjust If Necessary. Replace Complete Fuel Duplex Filter And Fuel Pre Filter Element Every 1000 Hrs. Clean Air Filters. Replace Filter Elements If Required. Check Relief Bore For Obstructions For Bilge Pump, Engine Coolant Pump And Raw Water Pump. Check Condition Of Torsion Resilient Coupling ( Visual Inspection ) . Check Exhaust System Drain For Obstruction. Replace Air Filter Elements. Clean Crankcase Breather Filter Elements. Replace If Necessary. Check Hp Fuel Pump Relief Bore For Obstructions..16V 4000M90 3 Main Engine.Coolant Cooler Cleaning Pme & Sme Chemical Cleaning Of Me Coolant Cooler Remarks: ( I ) Work Requires Removal Of Base Plate, Cleaning Of Cooler & Renewal Of Gaskets. ( Ii ) Trials To Be Carried Out Immediately On Completion Of Routine. Any Delay In Conduct Of Trials Will Result In Withdrawal Of Team. ( Iii ) The Type Of Cooler Fitted Is Of Plate Type. Pressure Testing Not Feasible. Leaks Can Be Tested Post Routines Only On Running Engine. .16V 4000M90 4 Main Engine.Fuel Injection Quantity Of Stbd Main Engine Found 9% Higher Than Port Main Engine At Same Rpm. This Limits Marximum Speed Achieved To 21 Kn With Sme At 99% Fuel Injection At 1900 Erpm And Pme At 90% At 1900 Erpm Ra For Di / Dr.16V 4000M90 5 Main Engine.Early Cut In Of Turbocharger Observed In Sme At 1450 Rpm. Ra For Di / Dr.16V 4000M90 6 Main Engine.Sd Checks.16V 4000M90 7 Main Engine.Hats & Sats.16V 4000M90 8 Main Engine.Travelling.16V 4000M90 9 Main Engine.Both Main Engine Parameters Display Screen At Mcr Freezing At Higher Rpm Beyond 1600 Rpm Di / Dr To Be Carried Out.16V 4000M90 10 Main Engine.Port Main Engine Exhaust Flap Switches Malfunctioning Resulting Operation Of Starting Interlock Di / Dr To Be Carried Out.16V 4000M90 11 Main Engine.Intermittent Missing Of Data Error And Emergency Stop Indication Observed On Port & Stbd Console In Mcr And Lop. Di / Dr To Be Carried Out. Frequent Missing Of Redundant Line Communication Bus Observed On Port & Stbd Ros In Mcr Lan Di / Dr To Be Carried..16V 4000M90 12 Main Engine.Mcs-5 Printer Not Operational Assistance Required For Serviceability Checks And Dr..16V 4000M90 13 Main Engine.Start / Stop Switch Of Stbd Main Engine From Remote Control Panel Malfunctioning. Suspect Control Card And Switching Element Malfunctioning Di / Dr To Be Carried Out.16V 4000M90 14 Main Engine.Abnormal Voltage Drop Observed Across Electronic Control Unit ( Ecu ) As Displayed In Mcs5 Panel. Batter Condition Checked. Found Sat. Rectifier Overhauled. Thus Marginally Increasing Performance. Rac For Di / Dr.16V 4000M90 15 Main Engine.Supply Not Available In Both Peripheral Interface Module 501. Hence Exhaust Flap And Shaft Lock Indication Not Available In Mcs5 Display Panel. Ra For Di / Dr.16V 4000M90 16 Main Engine.Pme Start Air Pressure Sensor Showing Sd..16V 4000M90 17 Main Engine.Exhaust Flap And Shaft Lock Showing Md ( Missing Data ) On Pme..16V 4000M90 18 Main Engine.Exhaust Flap And Shaft Lock Showing Md On Sme..16V 4000M90 19 Main Engine.Redundant Line Has Been Disconnected On Port Main Engine Ros..16V 4000M90 20 Main Engine.Track Ball Not Working Smoothly In Stbd Side..16V 4000M90 21 Main Engine.Eot Non-Operational On Stbd Side.16V 4000M90 22 Mandatory.Spares.Paper Filter. 23 Mandatory.Spares.Gasket. 24 Mandatory.Spares.Easy Change Filter. 25 Mandatory.Spares.Gasket Kit. 26 Mandatory.Spares.Filter Element Sq. 27 Mandatory.Spares.Oil Filter. 28 Mandatory.Spares.Sealing Ring ( Big ) . 29 Mandatory.Spares.Gasket Kit. 30 Mandatory.Spares.Gasket. 31 Mandatory.Spares.Insert. 32 Mandatory.Spares.Diaphragm. 33 Mandatory.Spares.Intake Air Filter. 34 Mandatory.Spares.Rubber Ring. 35 Mandatory.Spares.Gasket. 36 Mandatory.Spares.Gasket. 37 Mandatory.Spares.O Ring. 38 Mandatory.Spares.O Ring. 39 Mandatory.Spares.Cover. 40 Mandatory.Spares.End Plate. 41 Mandatory.Spares.End Plate. 42 Mandatory.Spares.Slenoid Valve ( Air Starter ) . 43 Mandatory.Spares.Turbo Charger Speed Sensor. 44 Mandatory.Spares.4 / 2 - Way Sol. Valve. 45 Mandatory.Spares.Cr .Pressure Sensor. 46 Mandatory.Spares.Switching Element. 47 Mandatory.Spares.Raw Water Pressure Sensor. 48 Mandatory.Spares.Thermocouple. 49 Mandatory.Spares.Coolant Pressure Sensor. 50 Mandatory.Spares.Fuel Pressure. 51 Mandatory.Spares.Plug In Board Mpu 24. 52 Mandatory.Spares.Plug In Board Mpu 23. 53 Mandatory.Spares.Pan 3 -01. 54 Mandatory.Spares.Eeprom. 55 Mandatory.Spares.Cob 6-01. 56 Mandatory.Spares.Bob 2-01. 57 Mandatory.Spares.Pim 2. 58 Mandatory.Spares.Eot Panel. 59 Mandatory.Spares.Track Ball. 60 Mandatory.Spares.Aib 1 -02. 61 Mandatory.Spares.Pressure Sensor 0 To 64 Bar.

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Name of Work: < 3000H ROUTINES AND SPECIFIC DEFECTS ON BME - IN SHIP >

Sl. No.	Item Description
1	MAIN ENGINE.PRT.16V 4000M90
2	MAIN ENGINE."3000 Hourly Routines on Both Main Engines Check Valve Clearances. Adjust if necessary. Replace complete Fuel Duplex Filter and Fuel Pre Filter Element every 1000 Hrs. Clean Air Filters. Replace Filter Elements if required. Check relief Bore for obstructions for Bilge Pump, Engine Coolant Pump and Raw Water Pump. Check condition of Torsion Resilient Coupling (Visual Inspection). Check Exhaust System Drain for obstruction. Replace Air Filter elements. Clean Crankcase Breather Filter Elements. Replace if necessary. Check HP Fuel Pump Relief Bore for obstructions..16V 4000M90
3	MAIN ENGINE."Coolant Cooler Cleaning PME & SME Chemical cleaning of ME Coolant Cooler Remarks: (i) Work requires removal of base plate, cleaning of cooler & renewal of gaskets. (ii) Trials to be carried out immediately on completion of routine. Any delay in conduct of trials will result in withdrawal of team. (iii) The type of cooler fitted is of Plate type. Pressure testing not feasible. Leaks can be tested post routines only on running engine. ".16V 4000M90
4	MAIN ENGINE.Fuel injection quantity of stbd main engine found 9% higher than Port Main Engine at same RPM. This limits marximum speed achieved to 21 KN with SME at 99% fuel injection at 1900 ERPM and PME at 90% at 1900 ERPM RA for DI/DR.16V 4000M90
5	MAIN ENGINE.Early cut in of turbocharger observed in SME at 1450 RPM. RA for DI/DR.16V 4000M90
6	MAIN ENGINE.SD Checks.16V 4000M90
7	MAIN ENGINE.HATs & SATS.16V 4000M90
8	MAIN ENGINE.Travelling.16V 4000M90
9	MAIN ENGINE.Both main engine parameters display screen at MCR freezing at higher RPM beyond 1600 RPM DI/DR to be carried out.16V 4000M90
10	MAIN ENGINE.Port Main Engine Exhaust Flap Switches malfunctioning resulting operation of starting interlock DI/DR to be carried out.16V 4000M90
11	MAIN ENGINE.Intermittent missing of data error and emergency stop indication observed on Port & Stbd console in MCR and LOP. DI/DR to be carried out. Frequent missing of Redundant line communication bus observed on Port & Stbd ROS in MCR LAN DI/DR to be carried..16V 4000M90
12	MAIN ENGINE.MCS-5 printer not operational assistance required for serviceability checks and DR..16V 4000M90
13	MAIN ENGINE.Start /stop switch of Stbd Main Engine from remote control panel malfunctioning. Suspect control card and switching element malfunctioning DI/DR to be carried out.16V 4000M90
14	MAIN ENGINE.Abnormal voltage drop observed across electronic control unit (ECU) as displayed in MCS5 Panel. Batter condition checked. Found SAT. rectifier overhauled. Thus marginally increasing performance. RAC for DI/DR.16V 4000M90
15	MAIN ENGINE.Supply not available in both peripheral interface module 501. Hence exhaust flap and shaft lock indication not available in MCS5 display panel. RA for DI/DR.16V 4000M90
16	MAIN ENGINE.PME start air pressure sensor showing SD..16V 4000M90
17	MAIN ENGINE.Exhaust flap and shaft lock showing MD (Missing data) on PME..16V 4000M90
18	MAIN ENGINE.Exhaust flap and shaft lock showing MD on SME..16V 4000M90
19	MAIN ENGINE.Redundant line has been disconnected on Port main engine ROS..16V 4000M90
20	MAIN ENGINE.Track ball not working smoothly in STBD side..16V 4000M90
21	MAIN ENGINE.EOT Non-operational on STBD side.16V 4000M90
22	Mandatory.SPARES.PAPER FILTER.
23	Mandatory.SPARES.GASKET.
24	Mandatory.SPARES.EASY CHANGE FILTER.
25	Mandatory.SPARES.GASKET KIT.
26	Mandatory.SPARES.FILTER ELEMENT SQ.
27	Mandatory.SPARES.OIL FILTER.
28	Mandatory.SPARES.SEALING RING (BIG).
29	Mandatory.SPARES.GASKET KIT.
30	Mandatory.SPARES.GASKET.
31	Mandatory.SPARES.INSERT.
32	Mandatory.SPARES.DIAPHRAGM.
33	Mandatory.SPARES.INTAKE AIR FILTER.
34	Mandatory.SPARES.RUBBER RING.
35	Mandatory.SPARES.GASKET.
36	Mandatory.SPARES.GASKET.
37	Mandatory.SPARES.O RING.
38	Mandatory.SPARES.O RING.
39	Mandatory.SPARES.COVER.
40	Mandatory.SPARES.END PLATE.
41	Mandatory.SPARES.END PLATE.
42	Mandatory.SPARES.SLENOID VALVE (AIR STARTER).
43	Mandatory.SPARES.TURBO CHARGER SPEED SENSOR.
44	Mandatory.SPARES.4/2 - WAY SOL. VALVE.
45	Mandatory.SPARES.CR .PRESSURE SENSOR.
46	Mandatory.SPARES.SWITCHING ELEMENT.
47	Mandatory.SPARES.RAW WATER PRESSURE SENSOR.
48	Mandatory.SPARES.THERMOCOUPLE.
49	Mandatory.SPARES.COOLANT PRESSURE SENSOR.
50	Mandatory.SPARES.FUEL PRESSURE.
51	Mandatory.SPARES.Plug in Board MPU 24.
52	Mandatory.SPARES.Plug in Board MPU 23.
53	Mandatory.SPARES.PAN 3 -01.
54	Mandatory.SPARES.EEPROM.
55	Mandatory.SPARES.COB 6-01.
56	Mandatory.SPARES.BOB 2-01.
57	Mandatory.SPARES.PIM 2.
58	Mandatory.SPARES.EOT panel.
59	Mandatory.SPARES.Track ball.
60	Mandatory.SPARES.AIB 1 -02.
61	Mandatory.SPARES.Pressure sensor 0 to 64 bar.