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Provision Of Ac Plant At Af Station Gwalior, gwalior-Madhya Pradesh

Military Engineer Services-MES has published Provision Of Ac Plant At Af Station Gwalior. Submission Date for this Tender is 09-08-2022. HVAC Tenders in gwalior Madhya Pradesh. Bidders can get complete Tender details and download the document.




Tender Notice

33046738
Corrigendum : Provision Of Ac Plant At Af Station Gwalior
Open Tender
Indian
Madhya Pradesh
gwalior
09-08-2022

Tender Details

Provision Of Ac Plant At Af Station Gwalior

Corrigendum Details

Sr No CorrigendumDate Corrignedum CorrigendumType NewSubmissionDate
1 22-Jul-2022 AMD BOQ 02-08-2022
2 02-Aug-2022 Bid Auto Extn Corrigendum Bid Auto Extn Corrigendum 09-08-2022

Key Value

Document Fees
INR 500 /-
EMD
INR 79300.0 /-
Tender Value
INR 39.65 Lakhs /-

BOQ Items

Name of Work: PROVISION OF AC PLANTAT AFSTATION GWALIOR
Sl. No. Item Description
1M & L earthing complete with Gl electrode of size 600 mm x 600 mm x 6.00mm thick buried directly in ground vertically in pit of depth not less than 2.25 mtr below normal ground level with top edge of the earth plate not less than 1.50 mtr below normal ground level connected to Gl earth strip 25 mm X 4 mm as mainearthing lead by means of bolts, nuts, check nuts and washers of brass connected including gun metal or phosphorus bronze of size 75x75x25 mm drilled and screwedincluding 3 Nos 8 mm dia 25 mm long hexagonal head screwed all as specified including excavation and earth work and disposal of surplus soil including 40mm dia Gl tubing light grade and necessary fitting for protection of Gl strip includinglaying of charcoal, dust and common salt PCC (1:3:6) type C-l( using 20 mm graded crushed stone aggregate) earth pit with 40x40x6mm mild steelangle iron frame & 40mm thick pre cast RCC cover (1:2:4) type B-1 (using 20 mm gradedcrushed stone aggregate) reinforced with 8mm dia TMTbars @ 75mm C/C both way with mild steelhandle 12 mm dia round bars ,10mm thick plastering withcement mortar(1:4) internally and upto 150 mm below ground level externally, PGI funnel with wire mesh 20mm dia Gl pipe for watering complete all as shown on electrical plate No.3 of SSR Part -1 2009 and connected in earth test including testing completed all specified and directed. Note: (i) Earth stripand its protection pipe up to and including 7.5 mtr only from the top of earth electrode are included in this item. (ii) The length of the GI strip beyond 7.5m will be measured and paid seperately. (iii) Test result of earthing to be submitted by the contractor for all earthing . (iv) Earth filling shall be done by vegetable soil. (v) Soil should be free from stone, boulders,aggragates,gravel etc. (vi) The rate quoted by the bidders shall also be deemed to include :-(a)Excavation upto 5 mtr depth and returning filling in any type of soil and disposal of surplus soil. (b) Supply of charcoal and common salt.
2Supplying, installing testing and commissioning of central air conditioning plant of capacity as designed for a technical Building of internal size 19.75mtx9.75mtx4.8mtor as shown in drawings at AF stn maharjpur with Micro processor controlled central type chilled water cooling system consisting of 3 units of each of equal capacity based on design data (Min capacity 13 TR), scroll type compressor chiller units with associated equipment, (Two working simultaneously and one as standby) to maintain inside temperature range of 250 C + 20 C including heating arrangement with humidity control to maintain humidity of60+10%and suitable dust filteration upto 10 micron at suction. Capactiy of AC shall be designed for one fresh air changes per hour using R134/410a /407C environment friendly non CFC /non HCFC including the following designed as per manufacturers specilisation and techical data. The quoted rate is deemed to be inclusive of provision of higher capacity chiller unit due to non availability of designed/minimum capacity from the stadard inventory/sizes of manufacturer. Notes :- The Contractor shall submit the detailed design and working drawings of the AC Plant including heat load calculations, Plant layout,Air ducting of AHUVetted /certified by any IIT/NIT/Govt Engineering College)(relevant department). Certificate of sound design shall be on official letter pad of IIT / NIT/Govt Engineering College.
3Item No. 2.00 contd... COMPRESSOR :- Microprocessor controlled Hermatically sealed scroll type compressors of equal capacity driven by 415 + 10 Volts, 3 phase 50 Hz Power supply, complete with MS stand of suitable size and shape duly powder coated painting for mounting compressor, motor, condensor chiller and controll panel, set of anti vibration mounting pads and PCC foundation including nutsbolts as per manufacturar design, refregerant piping complete with all required fittings and acessoris such as thermo setting expansion valve refrigerant drier with isolating valves, pilot operated solenoid valves etc, with necessary bracket and support to interconnect compressor, chiller, condenser and expansion valves including insulation of suction lines and chiller lines with fire resisting insulating material of adequate thickness all as per manufacturer specifications, auto restart after power failure, built in time delay relay, inbuilt thermal protection, standard accessories to meet 100% full load of heat load / design condition as specified in particular specificaiton including first charge of compressor oil and refrigrent etc.designed as per manufacture.
4Item No. 2.01 contd... CONDENSERS :- Condensers as per manufacturer design with compressor units shell and tube type water cooled, MS shell and copper tube pre-coated with resistance to both chemical and saline corrosion with integral fins complete with safety valve to match the capacity of compressor including water flow switch, tempreture gauge at inlete/outlete of condenser pipe, designed as per manufacture.
5Item No. 2.02 contd... CHILLER :- Chillers as per manufacturer disign with compressor units Shell and tube type, water cooled with MS shell and seamless copper tubes and control valves all as required having matching capacity of compressor unit including water flow switch, tempreture gauge at inlete/outlete of chiller pipe, designed as per manufacture.
6Item No. 2.03 contd... HOT WATER GENERATOR :-Heating arrangement by one electric hot water generator of suitable capacity to maintain the temprature 250 C + 20C and humidity60+/- 10% on all seasons, confirming to ASME boiler and pressure code complete with pressure gauges automatic control release accounting to temp setting, digital temp display of out going and incomming water and temp setting facilities and hooter and allarrangement shall comply with fire detection measures.
7Item No. 2.04 contd... Two Nos (1 working + 1 stand by) Centrifugal condenser water circulating pumping set of suitable capacity of discharge and head, electric dirving 415 Volts 3 phase 50 HzAC of suitable capacity motor including base plate foundation with anti vibration pads completeas per designed data.
8Item No. 2.05 contd... Two Nos(1 working + 1 stand by) Centrifugal Chilled water circulating pumping set of suitable capacity of discharge and head, electric dirving 415 Volts 3 phase 50 Hz AC of suitable capacity motor including base plate foundation with anti vibration pads complete as per designed data.
9Item No. 2.06 contd... Two Nos (1 working + 1 stand by)Centrifugal hot water circulating pumping set of suitable capacity of discharge and head, electric dirving 415 Volts 3 phase 50 Hz AC of suitable capacity motor including base plate foundation with anti vibration pads complete.
10Item No. 2.07 contd... AIR HANDLING UNIT :- Air Handling Unit ofsuitable cap sectionalised, construction, factory made casing, double skin indoor type complete with air mixing chamber for fresh air, blower section, hot water coil section,chilled watercoil section, filter section with moffler and access door for fan / motor with lighting provision and all accessories made out of 25mm thick modular AHU panels at the suitable place / location as directed with and including following, designed as per manufacture. :-
11Item No. 2.08 contd... (a) Cooling coils of copper tubes with aluminium fins, 6 rows of deep chilled water coil and two rows of deep heating coil or as per heat exchanger for its best efficiency including with temperature & humidity control device, including power and control wiring.
12Item No. 2.09 contd... (b) Filter suitable for dust filteration to particles of size 10 microns facing to AHU.Filters shall be such that will not burn freely or emit large volume of smoke or other objectionable product of combustion when attacked by flame.
13Item No. 2.10 contd... (c) Centrifugal fan belt driven for weather maker complete with electric dirven squirrel cage induction motor (1 Working + 1 stand by) with belt driven pulley and belt for operation on 415 Volts 3 phase AC supply.Fan to generate sufficient pressure and velocity so that every room gets adequate quantity of conditioned air at appropriate velocity.
14Item No. 2.11 contd… (d) Provision of humidification with mist type steam humidifier of stainless steel body to maintain desired humidity complete all as specified.
15Item No. 2.12 contd... Cooling Tower.: Cooling Tower 2 Nos ( 1 working + 1 stand by), induced draft type for heat rejection capacity minimum 120% of plant capacity, with FRP panels, sprinklers, squireel cage induction motor 415 Volts, 3 phase, 50 Hz AC of suitable capacity with foundation, float valve, PVC fills and ladder etc complete including butter fly valves and NRVs for interconnecting cooling towers and making electrical connections testing and commissioning etc all as per manufacturer"s design and directed by Eng-in-Charge.
16Item No. 2.13 contd... Chilled water expansion tank of capacity not less than 250 liters made out of minimum 04 mm thick GI plate construction including insulation with 13 mm thick cross linked poluethylene of self adhesive with aluminium foil protection.The tank shall be complete with necessary connection for piping vent and make up connection with necessary float valve, drain valve, incoming /outgoing line valves, and drain connection with control valve and necessary inter connection complete all as specified.
17Item No. 2.14 contd... (F) AIR DISTRIBUTION SYSTEMS supply and fix supply air and return air duct made out of galvanized steel section ducting form AHU to condition room, of commercial grade VIII as per IS-655 with suitable M/S supporting arrangements including primary and secondary supporting from RCC roof/celling/wall traverse/floor/ground/for ducts outside non outside no conditioned space including necessary foundation for support etc complete with adjustable dampers, vanes etc complete specification and as per ducting layout marked tentatively on site plane to provide the required qty of supply air in the condition room to achieve the designed parameter with desirable velocity and noise level with uniform distribution of air and comprises of following accessories, designed as per manufacture. :- (i) New Mechanical Fire dampers of model CFD-FL approved 90 Minutes Fire Rating as per UL-555-1995 by CBRI in the existing main supply air duct layout drawing including control wring. The dampers shall be made of heavy guage galvanized steel having multi blade construction. The blades shall be fitted with chrome plated shaft and self lubricated phosphorus bronze bushes. The dampers shall also be provided with jam seal (compression type) on sides to prevent spread of smoke and fire. The blades of the dampers are held in the "open" position by a high tensile spring and adjusible link. The fusible link should be UL stamped and operates at 74°C causing the damper to close immediately on break fire to prevent the spread of fire through the ducts. (ii) Power coated extruded aluminium section fresh air grill of suitable size in AHU room with GI volume control dampers, bird screen etc complete as required and as specified. (iii) supply air diffusers, duct mounted double louvered and double defiction type of power coated aluminium with volume control dampers of required sizes and numbers as shown in the drawing to provide adequate air with desired velocity required. (iv) Return air grills duct mounted singe louvered double deflection type of power coated aluminium of required sizes and numbers fitted on ducts all as shown in the drg.
18Item No. 2.15 contd... (v) Accoustic lining to the main supply air duct form AHU up to a minimum length of 6 Mtrs with 25 mm thick of resin bonded glass wool of density 32 kg/ cum overlapped with RO tissue, sealing all joints and finally covered with 0.5 mm perforated aluminium sheet. (vi)Humidistat cum digital type thermometer-01 No with 99% efficiency and quick response time in AHU room. (vii) External thermal insulation on supply and return air ducts laid inside the air conditioned room with aluminum foil faced nitrile rubber of fire retradant class "O" type 12 mm thick for supply ducts and 9 mm thick for return ducts.
19Item No. 2.16 contd... Condenser water pipe MS class "C" from make up tank to cooling tower, cooling tower to condenser,condenser to monoblock pumping set and return to cooling tower complete with all type fittings, butter fly valves,Y-stainer , non return valves pressure gauge, therometer with clamps and rigid support as required at site duly painted with two cote of synthetic enameld paint over acoat of red oxide primer all as per manufacture instruction and as directed by Engr-in-Charge.size and lenght of MS tube, fittings and all type of valves shall be required for the plants, designed as per manufacture.
20Item No. 2.17 contd... Supply and fixing MS class "C" heavy duty ERW chilled water piping of one lot of adequate size including fittings and fixtures duly welded, laid in air/ground, inside/ outside the building along with necessary clamps, nuts, bolts etc adequately supported on rigid primary and secondary support for recirculation of chilled water complete with balancing valve for chiller inlet, outlet connection and circulating the chilled water from AHU to pump, pump to chiller inlet, chiller outlet to AHU and necessary to chilled water expansion tank along with water pressure gauge/thermometer in chiller linlet and outlet, AHU inlet and AHU outlet connection complete with insulation of fire retardant quality expanded polystyrene moulded pipe section 50 mm thickness and density not less than 20 Kg/cum covered with a layer of 120 gm/sqm polythene sheet ( as vapour barrier) duly reinforced with 26 gauge chicken wire mesh with buffing all joints and tied down with GI lacing wire and finally finished rigid with 26 gauge aluminium foil cladding, if laid inside the building/existing masonary duct and with cement mortar of 1:3 of 12 mm thick,if laid in ground or air outside the building complete with all accessories comprising control valves like butterfly valves, balancing valves, Y-strainers, non return valves, pressure gauges, needle valves thermometers, water flow switches, suitable EPDM bellows etc including excavation, refilling making good the excavated surfacewherever the pipes are required to be laid in ground.
21Item No. 2.18 contd... Two Nos PVC Make up water tank of 3000 Ltrs capacity, tripple layered, ISI marked complete with control valves,flot valves etc errected on RCC staging of suitable hight and size with suitable RCC slab and necessary foundation and PCC hard standing on surrounding area to a width of not less than 750 mm from the platform of makeup water tank including inlet and outlet overflow connection and float valve assembleyand butterfly valve to connect the cooling tower and GI tubing medium of apropriate size but not less than 25mm dia.
22Item No. 2.19 contd... LT Panel (a)Supplying installition comissning and testing LT panel CPRI aproved indoor cubical type, floor mounted type, dust and vermine proof factory made, fabricated with 2.0 mm thick , CRCA sheet duly powder coated complete with 04 No bus bar 400 Amps rating made of copper strip duly drilled holes for conection and mounted on epoxy based post insulator for 3 phase 4 wire 415 Volts 50 Hz power supply system complete in all respect such as internally wired with copper conductor wire with and including incoming MCCBs of suitable cap of 25KA and out going MCCBs/MCBs of suitable capacity 25KA, Ammeter,volt meter, automatic star/ delta starter above 5HP motor, DOL starter upto 5 Hp motor, for hot water, chilled water,condensing water pumping set, blower motor, cooling tower, required any other eqpts, indicating lamps,push button, selector switch and one electronic KWH meter of suitable capacity on main incoming and power wiring from main panel to various equipments located in AC plants room as to blower motor, pumps sets,cooling tower and electric heater, scrol compressor, suitable capacity APFC panel including single phase protector AHUs with un armoured copper conductormultistanded multicore /single core as required to connect eqpts of suitable size cable laying in trenches/sloted angle tray/fixed directaly on wall as required at site or directed by Engr-In-Charge designed as per manufacture. Notes :-(i) The quoted rate shall includes minor items such as lugs, nuts, washers, top insulators, sleeves, provision of eztra holes in busbar etc. (ii) All internal wiring shall be done with suitable size of PVC insulated solid copper conductor HRFR cable conforming (iii) Panel drawing shall be got approved before placing of order from Engr-in-Charge. (iv) The bus connection for cable from main bus bar to outgoing MCCB will be connected through suitable rating bus bar strip type duly insulated.
23Item No. 2.20 contd... Civil work and misc. (a)Civil work such as foundation of equipments plateform for equipment structural support (over head/floor) for running ducts,pipes etc,support for make up water tank/expanction tank,cutting and finising of wall/floor opning for pipe and duct and making good of opning for fixing grills/diffuser/dampers etc. (b)Central AC plant data board and display board of schematic diagram/layout of the AC plant drawn on acrylic white sheet with digital coloured printed duly marking the details fabricated with suitable aluminium frame of suitable size as directed. (c) Excavation for chilled/hot water pipe line work cables etc. (d) Making good dismantled ceiling work for fixing diffusers/grills/FDs/VCDs. (e)All mild steel work in rolled steel sections MS plates, flat round bolts and nuts etc in necessary structural steel work for supporting/jointing/fastening chilled water pipes, condensers water pipes, cooling water pipes, make up and drains water pipes, supply /AHU room etc. (f)Marking of arrow/indicator for flow of water /refrigerant /chilled water/hot water as directed. (g) False ceiling work whenever, disturbed for fixing diffusers of supply air and acoustic wall paneling work whenever disturbed for fixing return air grills shall be made good and matched with the existing false ceiling/wall paneling
24Item No. 2.21 contd... Maintenance and manning & operation of aboveAC plant round the clock (i.e. 24 hours in three shift ,each shift of 08 hours ) by deploying minimum one refrigerator mechanic(skilled ) including Sunday & holiday from the date of provisional completion of (phase -I test) .In three shift of 8 hours including daily maintenance/ maintining recordsincluding log sheet all consumable items including refrigerant, compressor oil, lubricant, etc shall be provided by the contractor duringmaintenence period.
25Supply and install insulated rubber mat of size 2mx1mx19mm thick complete all as specified and as directed by Engineer-in-Charge.
26S & F Aluminium strip 25 x 3 mm complete including fixing accessories on wall/ roof or laid in trenches all as directedall specified by Eng-in-Charge. General Note - Before quoting their rates, contractor must read the security provisions as laid down in relevant clause of special condition.
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