Fabrication And Erection Of New Sbd / Abd Under Ground Pipelines In Plant-208 And 209 At Refinery-Iii , Cpcl-Manali , Fabrication And Erection Of New Sbd / Ab , Fabrication And Erection Of New Sbd / Abd Under Ground Pipe Lines In Plant-208 & 209 At Refinery-3 Manali . , Part-A - Unit Rate Jobs , Part-A - Unit Rate Jobs . , Blinding And De-Blinding - The Job Includes Collection & Transportation Of Required Quantity Of Materials Like Blinds , Gaskets , Fasteners , Etc . , From Owners Storage Point , Loosening & Tightening Of Studs ( Cold / Gas Cutting If Required ) , Wedge Opening , Cleaning Of Flanges , Insertions And Removal Of Blind & Gaskets , Providing New Gaskets After Removal Of Blinds , Overhauling Of Fasteners Using Oil , Replacing The Defective Studs / Nuts To Ensure Zero Leak Of Joints Including Hot Bolting . The Job Also Includes Supplying Of All Types Of Tools & Tackles , Lifting Arrangements Like Chain Pulley Blocks , Machineries , All Consumables And Labour To Complete The Job In All Respects , Transportation Of Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions . Note: ( 1 ) Nominal Diameter Of The Flanges Shall Be Taken For All Measurements . ( 2 ) In Case Of Either One Of The Activity Like Blinding Or De-Blinding Arise , 50% Of The Applicable Rate Shall Be Paid For The Single Activity . ( 3 ) This Rate Will Be Applicable Only For The Pipeline Replcement Job / Modification Jobs Only . For All Other Jobs Bliding & Deblinding Is Included Inlumpsum . , Blinding And Deblinding For 150# & 300# Ratings: , Blinding & Deblinding - Size Upto 1-1 / 2 Inch Dia . , Blinding & Deblinding - Size 2 Inch Dia . To 5 Inch Dia . , Blinding & Deblinding - Size 6 Inch Dia . To 10 Inch Dia . , Blinding & Deblinding - Size 18 Inch Dia . To 24 Inch Dia . , Installation Of Flanged Valves ( Other Than Safety Valves ) The Job Includes Transportation Of Valves , Gaskets , Fasteners , Etc . , From The Owners Storage Point Or Valve Maintenance Shop , Cleaning , Checking , Tightening The Gland , Greasing & Freeing Up Etc . , Servicing Of All The Fasteners Using Oil , Replacing With New Fasteners Wherever Required , Hydrotesting The Valve If Required , At The Specified Pressure At Valve Maintenance Shop , Installation Of Flanged Valve At All Heights & Grades Using Proper Gaskets & Studs . The Job Also Includes Supplying Of All Types Of Tools & Tackles , Lifting Arrangements Like Chain Pulley Blocks , Dumping The Generated Scrap Material To The Designated Area , All Consumables And Labour To Complete The Job In All Respects . , Valve Rating - 150# & 300# , Installation Of Valves - Size 2 Inch Dia . To 3 Inch Dia . , Installation Of Valves - Size 4 Inch Dia . To 6 Inch Dia . , Concrete Dismantling ( Plain And Reinforced ) Demolishing Plain Cement Concrete In Foundation And Super Structure Including Disposal Of Unserviceable Material Upto 3Km Lead As Directed And Serviceable Materials To Stores Including Scaffolding , All Labour , Tools Supervision , Safety Permits , Safety Precaution Etc . Complete The Job Also Includes Supplying Of All Types Of Tools & Tackles , Machineries , All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions . , Dismantling Plain Cement Concrete ( Pcc ) The Job Involves Dismantling Of Reinforced Cement Concrete Pavements Including Cutting Of Reinforcement Bars , Returning Of Scrap Steels To Designated Area , Breaking The Rcc Work Into Pieces And Disposal Of Unserviceable Material Upto 3 . 0Km Lead As Directed , Etc . As Per The Direction Of The Engineer-In-Charge . , Dismantling Reinforced Cement Concrete ( Rcc ) , Earth Work Excavation & Back Filling The Job Involves Earth Work Excavation Below Ground Level Upto 2 Metres Depth & To A Required Width For Laying Underground Piping In All Types Of Soils Including Removal Of Vegetation , If Required , Dressing Of Sides , Levelling , Grading , Ramming Of Bottom , Back Filling On Completion Of Laying Of Pipes With Available Excavated Soil , Watering , Rolling , Ramming Of By Manual Methods / Mechanical Compactors , Dressing , Trimming , Etc . The Job Also Includes Supplying Of All Types Of Tools & Tackles , Machineries , All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions . , Earth Work Excavation & Back Filling , Dewatering - With Contractors Pump The Job Involves Pumping Out Of Water Including Dewatering Oily Water Mixed With Muck / Sludge Etc . From Trenches , Pits Etc . By Contractors Own Pump As Per The Direction Of The Engineer-In-Charge . The Job Also Includes Supplying Of All Types Of Pumps , Tools & Tackles , Hoses , Fuel , All Consumables And Labour To Complete The Job In All Respects As Per Eic Instructions . , Hire Charges For 5 Hp Diesel Driven Dewatering Pump With All Accessories Including Hoses Along With One Operator - For 8 Hrs . ( One Unit Ea = 8 Hrs Shift ) , Carbon Steel Piping Work - Underground The Job Includes Transporation Of All Free Issue Materials From Owners Storage Point To Work Site , Handling At Site , Cutting , Bevelling , Fabrication , Laying , Welding & Erection Of Carbon Steel Piping Including Sleeve Pipes Below Ground Level , Trenches At All Depths , Stand Posts , Anchoring Of All Underground Pipelines For Conection With Equipments & Nozzles . The Piping Job Includes All Modification And Replacement Jobs Involving Pipes & All Types Of Fittings Like Elbows / Tees / Reducers / Half Coupling / Full Coupling , Etc . , All Types Of Flanges Like Slip On / Raised Face , Etc . , Valves , Steam Traps , Orifice Assemblies , Strainers , Vents , Drains , Funnels , Etc . , Of Different Schedules , Pressure Ratings And For Various Temperature Applications . The Piping Job Includes Fabrication & Erection Of Pipe Sleeves , Providing Shoe Supports , Pads At Support Locations , Reinforcement Pads , Etc . , Wherever Required . The Job Includes Flushing , Preparing Work Area For Executing Hot Work , Bending To Suit The Contours Wherever Required , Socket , Fillet , Butt Welding Using E-70S2 Filler Wire / E 7018 Electrodes As Required , Dpt Wherever Required , Post Weld Heat Treatment ( Pwht - Stress Relieving ) After Welding Wherever Required , Hydraulic / Pneumatic Test Twice ( On Completion Of Fabrication & On Completion Of Laying At Site ) As Per Codes , Specification , Drawings And Draining Of Water & Drying With Compressor Air After Hydrotest . The Job Also Includes Supplying Of All Types Of Tools & Tackles , Lifting Arrangements Like Chain Pulley Blocks , Machineries , All Consumables And Labour To Complete The Job In All Respects , Returning Back The Unused Materials To Owners Storage Point And Dumping The Generated Scrap Material To Designated Area As Per Eic Instructions . The Rates For The Following Items Shall Be Exclusive Of Concrete / Pcc Breaking , Earth Work Removal , Blinding & Deblinding , Radiography , Stress Relieving , Reinforcement Pad Welding , Wrapping & Coating , Earth Back Filling , Removal Of Old Piping For Replacement And Erection & Removal Of Scaffolding . The Rates For The Following Items Shall Be Inclusive Of Fabrication , Laying , Erection , Welding , Flushing Of The Piping System , Offering Stagewise Inspection , Hydrotesting And Draining / Drying Of The Piping System . With Cpcl Supply Of Free Power & Contractors Welding Machine Notes For Sor: ( 1 ) Thickness Of Piping For Measurement Shall Be Based On The Relevant Ansi Or Equivalent Standards . ( 2 ) The Finished Weld Joint Elevation At Site Shall Be Taken As Reference For Measurement , Wherever Applicable . ( 3 ) The Rates For Socket & Fillet Welding In Piping Shall Remain Same For All Thickness And Elevations As Per Sor . ( 4
