tender for repair/maintenance of dg sets at parunduunder ge tirunelveli.; 1 maintenance for diesel engine driven generating set by carrying out routine a check and b checkas recommended by the respective manufacturer of following capacity dg sets completeincluding cost ofminor items like petroleum jelly, grease, nut bolts etc during routine amc checksonce in every month and attending unlimited breakdown calls.note :-(a)engine oil , radiator coolant oil ,filters required during the maintenance period shall be measured and paid separately at supply only rates and cost of labour for fixing those spares/filling of oils shall be deemed to be included in the rate quoted for this item. (b) required t& p shall be arranged by the contractor at site.(c) list of checks to be carried out under a and b check is attached as appendix a 2 500 kva dg set at uav power house (make - kirloskar ) 3 250 kva dg set at uav power house (make - kirloskar ) 4 160 kva dg set at atc power house (make - ashok leyland) 5 160 kva dg set no 1 atncn center (make -cummins ) 6 160 kva dg set no 2 atncn center (make -cummins ) 7 100 kva dg set at new adm block (make - ashok leyland) 8 82.5 kva dg set at mi room (make - kirloskar) 9 15 kva dg set at ts pump house (make - kirloskar ) 10 dismantling the radiator and after cooler of following dg sets for removing all scales from the pipes by pressure washing and by using suitable solutions, checking for leakage, ,arresting leakage if any by welding / brazing , finishing, drying and refixing , filling coolant and testing complete all as directed by engineer-in-charge. (necessary coolant and distilled water required will be measured and paid separately under respective itemherein after). 11 500 kva dg set at uav power house (make - kirloskar ) 12 250 kva dg set at uav power house (make - kirloskar ) 13 160 kva dg set at atc power house (make - ashok leyland) 14 160 kva dg set no 1 atncn center (make -cummins ) 15 160 kva dg set no 2 atncn center (make -cummins ) 16 100 kva dg set at new adm block (make - ashok leyland) 17 82.5 kva dg set at mi room (make - kirloskar) 18 supply and fix in replacement of battery 24 volt 180 ah complete all as specified and directed. 19 supply and fix in replacement of battery 12 volt 180 ah complete all as specified and directed. 20 supply and fix battery terminal heavy duty 1 mtr long standard copper cable with brass clamps, bolts, nuts, washers etc. complete all as specified and directed. 21 supply only engine oil sae 15w40 high quality suitable for kirloskar make dg set .make : kirloskar k-oil 22 supply only engine oil sae 15w40 high quality suitable for ashok leyland make dg set .make : servo super / gulf leypower xll diesel engine oil 23 supply only coolant oil heavy duty suitable for kirloskardg set.make: kirloskar k-cool 24 supply only coolant oil heavy duty suitable for ashok leyland dg set. make: ley power coolant 5000/ tvs girling vericool radiator coolant concentrate 25 supply only distilled water suitable for dg set. 26 dismantling the fuel pump from the engine, transporting to the service center and complete servicing and overhauling of the pump including replacement of service kit ,element, delivery valve, plunger, copper washer etc all as required including re-calibration, refixing and testing for the following dg sets complete all as specified and directed. 27 500 kva dg set at uav power house (make - kirloskar ) 28 250 kva dg set at uav power house (make - kirloskar ) 29 160 kva dg set at atc power house (make - ashok leyland) 30 160 kva dg set no 1 atncn center (make -cummins ) 31 160 kva dg set no 2 atncn center (make -cummins ) 32 100 kva dg set at new adm block (make - ashok leyland) 33 82.5 kva dg set at mi room (make - kirloskar) 34 15 kva dg set at pump house (make - kirloskar) 35 dismantling the water pump from the engine and supply and fixing new water pump of existing size and testing including taking down old unserviceable item complete. 36 500 kva dg set at uav power house (make - kirloskar ) 37 250 kva dg set at uav power house (make - kirloskar ) 38 160 kva dg set at atc power house (make - ashok leyland) 39 100 kva dg set at new adm block (make - ashok leyland) 40 15 kva dg set at pump house (make - kirloskar) 41 draining out the diesel tank, cleaning / washing out the sludge using and re-filling with diesel for following dg sets:- 42 500 kva dg set at uav power house (make - kirloskar ) 43 250 kva dg set at uav power house (make - kirloskar ) 44 160 kva dg set at atc power house (make - ashok leyland) 45 160 kva dg set no 1 atncn center (make -cummins ) 46 160 kva dg set no 2 atncn center (make -cummins ) 47 100 kva dg set at new adm block (make - ashok leyland) 48 82.5 kva dg set at mi room (make - kirloskar) 49 15 kva dg set at pump house (make - kirloskar) 50 dismantling the alternator from the dg, transporting to the service centre, heating and varnishing of alternator for 160 kva dg set complete all as specified and directed. 51 supply and replacement of the following items for dg set any capacity including taking down old unserviceable item. 52 oil pressure gauge. 53 radiator cap 54 fuel tank cap with lock 55 door lock of any type and size complete set. 56 door gasket of any type and size complete set. 57 avrsuitable for 15 kva alternator 58 avrsuitable for 100 /160 kva alternators 59 avrsuitable for500 kva alternators 60 multifunction digital meter 61 ignition switch with key for on, off and run. 62 indicator lamp for panel board as per existing size. 63 no volt coil suitable for3 phase power contactor 300 amps ratings 64 amf relay 12 volt ac for 160 kva dg 65 battery charging alternator 24 volt 66 temperature gauge with sensor 67 rpm meter with connecting cable 68 oilpressure sensor 69 thermostat 70 spray painting of diesel generating setof following capacitywith acoustic enclosure with one coat of synthetic enamel paint including writing of sm/mes no on engine and alternator, body colour shall be apple green, black for foundation base frame, red for all guards, all as specified and as directed . 71 (a) 100 kva dg set 72 (b) 160 kva dg set 73 (b) 15 kva dg set 74 supply and replacement of 24 v battery charger with wiring 75 supply and replacement of 12 v battery charger with wiring 76 supply and replacement of canopy light 24v 18 w with wiring 77 supply and replacement of battery top lead postchanging 78 supply and replacement of asbestos rope 79 supply and replacement of emergency stop switch 80 supply and replacement of the following items for 15 kva dg set including taking down old unserviceable item. 81 (a) oil filter . 82 (b) air filter . 83 (c) fuel filter . 84 supply and replacement of the following items for 100 kva dg set including taking down old unserviceable item. 85 (a) air filter inner and outer set . 86 (b) oil filter . 87 (c) fuel filter with water separator . 88 (d) diesel hose 89 (e) diesel strainer 90 (f) radiator hose set 91 (g) water pump radiator belt 92 supply and replacement of the following items for 160 kva dg setincluding taking down old unserviceable item. 93 (a) oil filter. 94 (b) air filter inner and outer set. 95 (c) fuel filter . 96 (d) fan belt 97 (e) diesel hose set (2 nos) 98 supply and replacement of the following items for 250 kva dg set including taking down old unserviceable item. 99 (a) oil filter . 100 (b) air filter inner and outer set. 101 (c) fuel filter . 102 (d) radiator fan belt 103 supply and replacement of the following items for 500 kva dg set including taking down old unserviceable item. 104 (a) air filter inner and outer set. 105 (b) oil filter (2nos) . 106 (c) diesel filter with water separator bowl and hand priming pump . 107 (d) diesel hose set 108 (e) radiator hose set 109 (f) emergency stop switch 110 (g) bus bar insulator 111 (h) oil flasher unit 112 (j) panel board glass with beading 113 (k) radiator fan belt (3 nos) 114 (m) breather hose