tender for supply, installation, commissioning & testing of tomato processing unit 2 tph , supply, installation, commissioning & testing of tomato processing unit 2 tph , fruit washer capacity-2000 kg/hr m.o.c. s.s 304 [ food grade] • soaking tank with air piping & perforated sheet • rect. tank size 3000x1250x1000 mm height • extraction belt perforated for draining of water & made in pp modular belt [ food grade] • width 600 mm approx. air bubbles are created to clean. • high pressure blower of aluminum body mounted on s.s. frame - 3.0 hp • water pump to create turbulence action to push forward the fruite to elevator • water circulation pump - 3.0 hp • take off elevator size are - 550*2 mtr long & the elevator is with p.p. belt • fresh water is spread from top and bottom of on belt to clean the fruite • inspection & cleaning hatch • water circulation system with pump - 3.0 hp • rapid type discharges valves • water filtration through static filter & recirculation unit provided • gear box motor - 2 .0 hp • motor make - cgl / bbl / reputed • total power installed - 8.0 hp [ 3.0 hp+ 3.0 hp+ 2.0 hp] , inspection conveyor capacity-2000 kg/hr • moc : . ss304 • belt - pp • conveyor belt sanitary food grade material suitable for peeling • dressing and de- stoning operation of fruits - side plates are provided • belt size - 900mm x 5000 mm x 900 mm • belt is provided with fixed speed gear motor • platform on both sides made in square tube • installed power - 2.0 hp / 22 rpm • motor gear box make - cgl/bbl / reputed make , feed elevator capacity-2000 kg/hr • sieve size - dia - 300x3000 lg [ as per site layout.] • moc - ss 304 • transfer type - screw type • height of elevator suitable to feed pulper / crusher • provide feed hopper & discharge chute • washing device provided • steam nozzles are provided for blanching & washing inline • screw thk - 3mm • outer body thk - 2 mm • installed power - 2.0 hp • gear box make - trans tech / reputed • motor make - cgl / hm / reputed make , fruit crusher capacity-2000 kg/hr • moc - ss 304 • inlet hopper - top with hopper • rotar - with rotary serrated knives • outlet chute - bottom • centre shaft with rigid hosing mesh - perforated screen [ 1.6, 3 & 5 mm] • mounting frame - s.s. 304 sq. pipe • machine complete cover - ss 304 • installed power - 15.0 hp • motor make - cgl / bbl / reputed , transfer pump capacity-2000 kg/hr transfer tometo sulrry • moc - all contact parts - ss 304 • stator - ncr food grade • type - screw type • suction - hopper type • discharge - union • with mechanical seal • motor hp - 2.0 • motor & gear box - reputed make • mounting - on ss base frame with coupling & coupling guard. , pulp preheater / hot break system capacity-2000 kg/hr • moc - ss 304 • preheat temp - 35 to 65 degree temperature • type of tubes - corrugated tube& heat exchanger made out &of 4 nb • schedule pipe &19mmod seamless tubes of 1.5 thk • interconnected with bends & sms unions • total heat exchanger mounted on - ss 304 frame • manual steam control valve • steam valve & steam strap • installed power 3.0 hp cg , double stage pulper capacity-2000 kg/hr • no of stages: twin • the pulper is designed such a way that it is having both action • the capacity of the pulper is designed to separate the pulp & seeds • the pulper is having two adjustable blades & two p.p. brushes. • it is mounted on s.s. square tube frame assembly. • cut ripened fruits are feed to pulper to separate the seed & skin through waste chute. • p.p. brush assemblies are used to break the fibers of pulp into fine pieces pulp discharge thru. discharge outlet chute • pulper with 1/8 mesh/screen/sieve - in frist stage • mesh/screen/sieve are - 1/32 at second stage. • leak proof and open door at top with hinge fitting • drive through - v pulley and v belt. • installed power - 10.0 hp & 5.0 hp • motor make - cgl / bbl / reputed make , collection tank capacity- 500 ltr • moc - s.s. 304 • shape - rectangular • top lid - provided • mounting - on four legs • outlet - 51 mm • thk - 2 mm , transfer pump capacity-2000 kg/hr • transfer tometo slurry • moc - all contact parts - ss 304 • stator - ncr food grade • type - screw type • suction - union • discharge - union • with mechanical seal • motor hp - 2.0 • motor & gear box - reputed make • mounting - on ss base frame with coupling & coupling guard. , steam jacketted tank fixed type capacity- 500 ltr • moc - ss 304 • inner & jacket thk - 5 mm • outer thk - 2 mm • insulation provided - puff • agitator - scrapper type • gear box with 3.0 hp motor • all steam in & outlet - provided nozzle • product outlet valve - 51 mm • gear box & motor make - reputed , transfer pump capacity- 1200 kg/hr • transfer tometo sulrry • moc - all contact parts - ss 304 • stator - ncr food grade • type - screw type • suction - union • discharge - union • with mechanical seal • motor hp - 1.5 • motor & gear box - reputed make • mounting - on ss base frame with coupling & coupling guard. , steam jacketted tank tilting type capacity- 250 ltr • moc - ss 304 • tilting mech - manual type • inner & jacket thk - 5 mm • outer thk - 2 mm • insulation provided - puff • agitator - scrapper type • gear box with 2.0 hp motor • all steam in & outlet - provided nozzle • gear box & motor make - reputed , high pressure homogenizer capacity- 500 kg/hr • operating system : manual • capacity : 500lph • design pressure : 200kg/cm2 • working pressure : 175kg/cm2 • no.of plunger : 3 nos. • moc of plunger : aisi ss imported material • electric drive motor : 7.5hp • motor make - reputed • drive mechanism : direct belt drive • pressure gauge : flat diaphragm type • (0-400kg/cm2) • moc : ss 304 • homogenizer valve,valve sheet : aisi ss imported material • suction discharge valve &valve sheet : ball type stellite valve : high quality teflon seals : the inner part of the housing • white colour in two coats. the tool kit outer casing shall be paintedwith expose paint of two coated. • main head : aisi 304 (s.s.) • machine cover - ss 304 [ mat finish] , transfer pump capacity- 1200 kg/hr • transfer tometo slurry • moc - all contact parts - ss 304 • stator - ncr food grade • type - screw type • suction - union • discharge - union • with mechanical seal • motor hp - 1.5 • motor & gear box - reputed make • mounting - on ss base frame with coupling & coupling guard. , filling tank [ insulated] with filling nozzle capacity- 500 kgs • moc - ss 304 • inner shell thk - 2.5 mm • outer shell thk - 2 mm • insulation provided - puff • agitator - hydrofoil type • gear box with 2.0 hp motor • product outlet valve - 63.5 mm • gear box & motor make - reputed • finish - mat [ 280 g ] , pectin mixing tank with high speed mixer capacity- 100 ltr • moc - ss 304 • shell thk - 2.5 mm • inlet - top open • outlet - 51 mm • mounting - 3 legs • high speed mixer - 1.5 hp • motor make - reputed / cgl , all product pipepe, fittings & valves etc capacity- std • moc - ss 304 • size - 51 / 38 mm ss pipeline, 3-way valves, 2 way valves, sms union, bend. t, elbow etc. with installation , control panel capacity- std for all above equipments - moc - encloser - ms • on/off lockable switch with indicating lamp for incoming supply from mains • set of on and off push buttons with indicating lamps and suitable inscriptions is provided for operation of motors. all inside electrical component siemens / schneider/ equiv. , installation and commissioning charges