Tender For Composite Works Including Construction Of Civil & Composite Works At Sv-18 Mhaskal & Npl Kalyan Involving A) Installation Of Launcher-Receiver, Pressure Reduction Skid And B) Supply, Installation & Commissioning Of All Associated Station P
Tender Overview
Project Description
Tender for Composite Works Including Construction Of Civil & Composite Works At Sv-18 Mhaskal & Npl Kalyan Involving A) Installation Of Launcher-Receiver, Pressure Reduction Skid And B) Supply, Installation & Commissioning Of All Associated Station Pipings, Valves, Fittings, And Related Instrumentation, Electrical & Civil Works.
BOQ
| Sl. No. | Item Description |
| 1 | PLANT PIPING (ABOVE GROUND) |
| 2 | Complete Carbon Steel Piping Work with painting, including all fittings, flanges, and supply of all required gaskets, studs, bolts & nuts, etc., as described below. |
| 3 | Transportation of all piping items from Contractor's storage point to work site; complete work of fabrication, erection, painting, testing of pipes, flanges, and fittings; and making ready for further commissioning/start-up of carbon steel piping of all sizes and ratings, including supply of all consumables, equipment, manpower, and other resources, and execution of, but not limited to, the following works in accordance with relevant specifications indicated in the particular job specification & scope of work indicated in SCC, drawings, specifications, and instructions of EIC, and as per all provisions of the Contract Document. |
| 4 | Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, flanges, etc., to match with the matching edges of uneven/different thickness wherever required; welding; attachment of all pipe fittings like elbows, tees, reducers; supply of gasket & stud bolts (below 4\\"), and above 4\\" shall be paid as per SOR; nuts, U-clamps, etc., as required for completion of job. All fittings installation shall be paid on a linear meter basis under this item only. |
| 5 | Handling and installation of all types & sizes of valves, including assembly of valve accessories/actuator (if any) by bolting, threading, or welding; supply and insertion of gaskets, nuts & bolts, nipples, tubing, etc., at all elevations of pipe sleepers, supports, or overhead on racks, equipment nozzles, skid & painting, etc.; supply of all consumables, manpower, equipment, etc., for completion of all works as per scope of work and as per drawings, specifications, and instructions of EIC, including servicing/cleaning of valves wherever required. |
| 6 | Installation of weldolets, sockolets, flanges, vent and drain point connections, etc., as required. |
| 7 | Erection including prior cleaning, lifting, placing on pipe sleepers and supports, overhead on racks, skids, and at all elevations, including installation, design & fabrication of all types of supports/jump-over and carrying out connected activities for all types of valves, including supply & fixing of gaskets, studs/bolts, nuts wherever required for all sizes; leveling, aligning, joining of flanges, blind flanges, connecting with equipment nozzles, strainers, tie-in with existing piping/facilities, etc.; tapping for inline instruments like pressure gauges, thermowells, sample connection, etc. |
| 8 | Design and Residual Engineering |
| 9 | Preparation of bill of material (BOM) |
| 10 | Preparation of Construction, Fabrication, GAD, isometric and As-built drawings |
| 11 | Carrying out all Non-destructive testing as required except Radiography. |
| 12 | Surface preparation before application of primer by means of sand blasting, including supply of approved quality of sand, manpower, machinery, tools & tackles to achieve required roughness as per specification and as per instructions of EIC. |
| 13 | Painting of entire system (including aboveground all pipes, fittings, flanges & accessories) suitable for normal corrosive area environment, including supply of approved paints & primers, application of primer & paints, identification lettering/numbering, color-coding, etc., as specified, including rub-down & touch-up of shop primer or scrapping of shop primer wherever required by Company, and providing scaffolding for all heights, etc. |
| 14 | Cleaning and flushing by water/compressed air; testing of the systems including hydrostatic, pneumatic, and any other types of testing as specified; draining, drying by compressed air/other methods approved by Company. |
| 15 | Precommissioning & making operational all piping systems and equipment. |
| 16 | Commissioning Contractor shall provide all necessary assistance in terms of supply of manpower, equipment, tools and tackles, required amount of nitrogen for purging of entire terminal piping system including equipment, etc., to the Company during commissioning activities. |
| 17 | Completion of all such work in all respects as per scope of work and as per drawings, specifications, and instructions of the Company, and keeping the system ready in all respects for further commissioning and start-up.Proper partition by GI sheet and support for process area and working area shall be done without any extra cost, i.e., no separate reimbursement shall be done for partition. This is required for safety during fabrication works in process area.@Note: For Below 2\\" Carrying out all Non-destructive testing as required are including in this SOR Items. |
| 18 | 2\\" and below ( Sch-60/Sch-80/Sche160/XXS/XS) |
| 19 | Note: For hook-up works at tap-off point, Dispatch & Receiving Terminal, including making provision for hooking up and carrying out shutdown activities at terminals, if necessary, shall be paid as per separate SOR. |
| 20 | Above 2\\" to Below 12\\" Pipe (Various Thicknes) |
| 21 | Plant Piping Above 2\\" to Below 12\\" Pipe (Various Thickness – STD, XS, S80) |
| 22 | Note: For hook-up works at tap-off point, Dispatch & Receiving Terminal, including making provision for hooking up and carrying out shutdown activities at terminals, if necessary, shall be paid as per separate SOR. |
| 23 | INSTALLATION OF VALVES |
| 24 | INSTALLATION OF ABOVE GROUND FLANGED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW: |
| 25 | Size - 6.0 Inch, Rating - 150#/300#/600# |
| 26 | Size - 2.0 Inch, Rating - 150#/300#/600# |
| 27 | Size - 3/4 Inch, Rating - 150#/300#/600#/800# |
| 28 | INSTALLATION OF ABOVE GROUND BUTT WELDED/SOCKET WELDED VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW: |
| 29 | Size - 6.0 Inch, Rating - 150#/300#/600# |
| 30 | Size - 2.0 Inch, Rating -150#/300#/600# |
| 31 | INSTALLATION OF ABOVE GROUND ONE END FLANGED OTHER END BUT WELD VALVES (BALL / PLUG / CHECK / GATE / GLOBE) AS PER DETAILS GIVEN BELOW: |
| 32 | Size - 2.0 Inch, Rating - 150#/300#/600# |
| 33 | INSTALLATION OF GOV/ HOV/ ABOVE GROUND GAS ACTUATED VALVES AS PER DETAILS GIVEN BELOW |
| 34 | Size - 6 Inch, |
| 35 | SUPPLY OF BENDS |
| 36 | Refer the Pipeline Material Specification (PMS), Technical Datasheet for Fittings |
| 37 | Thickness shall be matching with the connecting pipes / valves / fittings. EN 10204 Type 3.2 certification required with respect to corresponding applicable standard. |
| 38 | Elbow / Bend 90° (Long Radius) 6\\" BW |
| 39 | SUPPLY OF BENDS: ELBOW 90° (Long Radius) 6\\" D1A ASME B16.9 API 5L GR.X52 8.56MM to be used to achieve 7.1 mm min WT after bending. Technical Specification for Long Radius Bends GAIL-STD-PL-DOC-TS-004 and datasheet GAIL-51-PL-DOC-DS-122. EN 10204 Type 3.2 certification required. |
| 40 | Elbow / Bend 45° (Long Radius) 6\\" BW |
| 41 | SUPPLY OF BENDS: ELBOW 45° (Long radius) 6\\" D1A ASME B 16.9 API 5L GR.X52 8.56MM to be used to achieve 7.1 mm min WT after bending. Technical Specification for Long Radius Bends GAIL-STD-PL-DOC-TS-004 and datasheet GAIL-51-PL-DOC-DS-122. EN 10204 Type 3.2 certification required. |
| 42 | Elbow / Bend 90° (1.5D) 6\\" BW |
| 43 | SUPPLY OF BENDS: ELBOW 90°, 6\\", 1.5D, BW, D1A, Sch. Matching ASME B 16.9 ASTM A 234 GR. WPB. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 44 | Elbow / Bend 45° (1.5D) 6\\" BW |
| 45 | SUPPLY OF BENDS: BEND 45°, 6\\", D1A, Schedule Matching, ASME B 16.9 ASTM A 234 GR. WPB. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 46 | Elbow 90° (1.5D) 2\\" BW |
| 47 | SUPPLY OF BENDS: ELBOW 90°, 2\\", 1.5D, D1A, Schedule: Matching, ASME B 16.9 ASTM A 234 GR. WPB. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 48 | Elbow 90° (1.5D) 2\\" BW LTCS |
| 49 | SUPPLY OF BENDS: ELBOW 90°, 2\\", D4A, BW, 1.5D, Schedule: Matching, ASME B 16.9 LTCS ASTM A420 GR. WPL6. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 50 | Elbow 90° 1\\" SW LTCS |
| 51 | SUPPLY OF BENDS: ELBOW 90°, 1\\",6000#,SW, D4A, ASME B 16.11; A350 GR LF2. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 52 | Elbow 90° 3/4\\" SW LTCS |
| 53 | SUPPLY OF BENDS: ELBOW 90° 3/4\\",6000#,SW, D4A, ASME B 16.11; A350 GR LF2. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 54 | Elbow 90° 3/4\\" SW |
| 55 | SUPPLY OF BENDS: ELBOW 90°, 3/4\\", D1A, SW, 6000#, ASME B 16.11 ASTM A 105. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 56 | Elbow 90° 3\\" BW |
| 57 | SUPPLY OF BENDS: ELBOW 90°, 3\\", BW, 1.5D, A4A, Matching ASME B 16.9 ASTM A420 GR. WPL6. Refer Piping Material Specification and Technical specification for Seamless Fittings and Flanges GAIL-STD-PI-DOC-TS-003 for details. EN 10204 Type 3.2 certification required. |
| 58 | SUPPLY OF PIPES |
| 59 | CS Pipes 6\\" API 5L X-52, 7.1mm Coated |
| 60 | CARBON STEEL (CS) PIPES CS PIPES 6\\" API 5L X-52, 7.1 mm Thick, 3 LPE Coated. Refer PipingMaterial Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 61 | 6\\" API 5L X-52, 7.9mm Thick |
| 62 | CARBON STEEL (CS) PIPES CS PIPES 6\\" API 5L X-52, 7.9mm ThickRefer Piping Material Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 63 | CS Pipes 2\\" NB Sch XS API 5L, Gr.B, Seamless, BE / A 106 Gr.B. |
| 64 | CARBON STEEL (CS) PIPES CS Pipes 2\\" NB Thickness 6.35 mm, API 5L, Gr.B / A 106 Gr.B,Seamless, Refer Piping Material Specification and TECHNICAL SPECIFICATION - PIPELINE fordetails. EN 10204 Type 3.2 certification required. |
| 65 | LTCS, Pipes 2\\" NB Sch XS API 5L, Gr.B, Seamless, A333 GR. 6 |
| 66 | Low Temperature CARBON STEEL (LTCS) PIPES 2\\" NB Thickness 6.35 mm, A333 GR. 6, Seamless,Refer Piping Material Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 67 | CS Pipes 1 \\" NB Sch 160 , A 106 Gr.B. |
| 68 | CARBON STEEL (CS) PIPES 1\\" NB Sch 160 , A 106 Gr.B.Refer Piping Material Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 69 | CS Pipes 3/4 \\" NB Sch 160 , A 106 Gr.B. |
| 70 | CARBON STEEL (CS) PIPES 3/4\\" NB Sch 160 , A 106 Gr.B.Refer Piping Material Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 71 | LTCS, Pipes 3/4 \\" NB Sch 160 , A333 GR. 6 |
| 72 | Low Temperature CARBON STEEL PIPES LTCS, Pipes 3/4 \\" NB Sch 160, A333 GR. 6, Refer PipingMaterial Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 73 | LTCS Pipes 3 \\" NB Sch Std , A333 GR. 6 |
| 74 | Low Temperature CARBON STEEL PIPES LTCS 3 \\" NB Sch 40 Std, A333 GR. 6, Refer PipingMaterial Specification and TECHNICAL SPECIFICATION - PIPELINE for details. EN 10204 Type 3.2 certification required. |
| 75 | Refer Piping Material Specification and TECHNICAL SPECIFICATION - PIPELINE for details. |
| 76 | VALVES |
| 77 | SUPPLY OF BALL VALVES |
| 78 | Ball Valves 0.75\\", 800#, SW End + Pup |
| 79 | Supply of Socket Welded end- Female (SW) Ends Ball ValvesValves Size - 0.75 Inch, 800#, Pup Piece 150 mm, SW Ends, Design Standard - BS EN 1SO17292/API6D/API608, Floating type, Full Bore Ball Valve, Lever Operated. API6D Monogram.Refer the Piping Material Specification, Datasheet and Technical Specification of Ball valves.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 80 | Ball Valves 0.75\\", 600#, Flange End |
| 81 | Supply of Flanged end Ball ValvesBall Valves Size - 0.75 Inch, 600#, Flanged Ends, Design Standard - BS EN 1SO17292/API6D/API608, Floating type, Full Bore Ball Valve, Lever Operated. API6D Monogram.Refer the Piping Material Specification, Datasheet and Technical Specification of Ball valvesSeat test at 1.1 times the design pressure using Gas (nitrogen) |
| 82 | Ball Valves 0.75\\", LTCS, 600# Flange End |
| 83 | Supply of Flanged end Ball ValvesBall Valves Size - 0.75 Inch, 600#, LTCS, Flanged Ends, Design Standard - BS EN 1SO17292/API6D/API608, Floating type, Full Bore Ball Valve, Lever Operated. API6D Monogram.Refer the Piping Material Specification, Datasheet and Technical Specification of Ball valvesSeat test at 1.1 times the design pressure using Gas (nitrogen) |
| 84 | Ball Valves 2\\", 600#, BW End + Pup Piece |
| 85 | DIB-2 Double Isolation and Bleed # 2Upstream side seat uni-directional and Downstream Side seat bidirectional)Supply of Butt Weld + Pup piece end Ball ValvesSingle body complete welded Ball ValvesSize - 2\\", 600#, Butt Ends + 150 mm Pup piece, Design Standard - BS EN 1SO 17292/API6D/API608,Full Bore Ball Valve, Lever Operated.API6D Monogram. Trunion Mounted.Refer the Piping Material Specification, Datasheet and Technical Specification of Ball valvesSeat test at 1.1 times the design pressure using Gas (nitrogen) |
| 86 | Ball Valves 2\\", 600#, Butt + Flange end |
| 87 | DIB-2 Double Isolation and Bleed # 2Upstream side seat uni-directional and Downstream Side seat bidirectional)Supply of Butt Weld with Pup piece 150 mm one End and Flange End on other side Ball ValvesSingle body complete welded Ball ValvesSize - 2\\", 600#, Design Standard - BS EN 1SO 17292/API6D/API608, Full Bore Ball Valve, LeverOperated. API6D Monogram.Trunion MountedRefer the Piping Material Specification, Datasheet and Technical Specification of Ball valvesSeat test at 1.1 times the design pressure using Gas (nitrogen) |
| 88 | Ball Valves 2\\", 600#, Flanged End |
| 89 | DIB-2 Double Isolation and Bleed # 2Upstream side seat uni-directional and Downstream Side seat bidirectional)Supply of Flange end Ball Valves Size - 2\\", 600#, Design Standard - BS EN 1SO17292/API6D/API608, Full Bore Ball Valve, Lever Operated. API6D Monogram. Trunion mountedRefer the Piping Material Specification, Datasheet and Technical Specification of Ball valvesAPI6D Monogram.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 90 | Ball Valves 6\\", 600#, BW End+Pup |
| 91 | DIB-2 Double Isolation and Bleed # 2Upstream side seat uni-directional and Downstream Side seat bidirectional)Supply of Ball Valves Size -6 Inch, 600#,Body-ASTM A 216 GR. WCB,Ball ASTM A 216 Gr.WCB/A105+ 0.003” ENP/SS-316,Seat Ring: SS-316,Full Bore, Butt Weld, ASME B16.25,Pup piece length of 300MM on both side of valve. (Pup-piece API 5L X52, WT 7.9 mm)Design Standard - BS EN 1SO 17292/API6D/API608,Full Bore Ball Valve,Gear Operated,Trunnion Mounted,Sealant point with fitting and valves required at both endsAPI6D Monogram.Refer the Piping Material Specification, Datasheet and Technical Specification of Ball valves.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 92 | Ball Valves 6\\", 600#, Flange End |
| 93 | DIB-2 Double Isolation and Bleed # 2Upstream side seat uni-directional and Downstream Side seat bidirectional)Supply of Ball Valves Size -6 Inch, 600#,Body-ASTM A 216 GR. WCB,Ball ASTM A 216 Gr.WCB/A105+ 0.003” ENP/SS-316,Seat Ring: SS-316,Full Bore,Flanged End, ASME B16.5,Design Standard - BS EN 1SO 17292/API6D/API608,Full Bore Ball Valve,Gear Operated,Trunnion Mounted,API6D Monogram.Refer the Piping Material Specification, Datasheet and Technical Specification of Ball valves.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 94 | SUPPLY OF GLOBE VALVES |
| 95 | Globe Valves 2\\", 600#, Flange |
| 96 | Supply of Globe Valves Size - 2 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,BS-1873 & API-602Refer the Piping Material Specification, Datasheet and Technical Specification of Globe valves.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 97 | Globe Valves 6\\", 600#, Flange |
| 98 | Supply of Globe Valves Size - 6 Inch, 600#, Flange Ends, Design Standard - BS EN 1SO 15761,BS-1873 & API-602Refer the Piping Material Specification, Datasheet and Technical Specification of Globe valves.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 99 | SUPPLY OF PLUG VALVES |
| 100 | Plug Valves 1\\", LTCS, 800#, SW |
| 101 | Supply of Plug Valves as per PMS, Technical Specification, and Data Sheet Plug Valves Size - 1 Inch,LTCS, 800#, 6000, SW Ends with 150mm Pup Piece, Design Standard BS 1873 / BS 5353 / API 599 /API 6DAPI6D Monogram stamping or API 6D symbol on casting is required.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 102 | Plug Valves 2\\", LTCS, 600#, Flanged |
| 103 | Supply of Plug Valves as per PMS, Technical Specification and Data Sheet Plug Valves Size - 2 Inch,LTCS,600#, Flange Ends, Design Standard BS 1873 / BS 5353 / API 599 / API 6DAPI6D Monogram stamping or API 6D symbol on casting is required.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 104 | Plug Valves 2\\", 600#, Flange |
| 105 | Supply of Plug Valves as per PMS, Technical Specification and Data Sheet Plug Valves Size - 2 Inch,600#, Flange Ends,Design Standard BS 1873 / BS 5353 / API 599 / API 6D.API6D Monogram stamping or API 6D symbol on casting is required.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 106 | Plug Valves 2\\", 600#, Butt + Flange End |
| 107 | Supply of Plug Valves as per PMS, Technical Specification and Data Sheet Plug Valves Size - 2 Inch,600#, One end flange ends other but weld - But End with Pup piece 150mm, Design Standard BS 1873 /BS 5353 / API 599 / API 6D.API6D Monogram stamping or API 6D symbol on casting is required.Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 108 | Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 109 | SUPPLY OF BALL VALVES GOOV/HOOV |
| 110 | Ball Valve HOOV, 6\\",600#, Flanged End |
| 111 | DIB-2 Double Isolation and Bleed # 2 Upstream side seat uni-directional and Downstream Side seat bidirectional) Supply of HOOV Actuated Valves as per PMS, Technical Specification,Actuator data sheet, and Data Sheet HOOV Ball Valves, Size - 6 Inch, 600#, Body-ASTM A 216 GR. WCB, Ball- ASTM A105 + 0,003\\" ENP/SS316, Seat Ring: AISI 4140+0.003\\" ENP, Full Bore, Flanged End, Trunnion Mounted, ASME B 16.5 ENP, Design STD: ISO 17292 / API 6D / API 608 Sealant Injection Point both side API6D Monogram stamping or API 6D symbol on casting is required. Above Ground, Hydraulic actuated, including tubing, fitting & associated materials etc. Seat test at 1.1 times the design pressure using Gas (nitrogen) |
| 112 | Supply of GOOV Actuated Valves as per Tender |
| 113 | Ball Valve GOOV,6\\",600#,BW End Single Pc |
| 114 | DIB-2 Double Isolation and Bleed # 2 Upstream side seat uni-directional and Downstream Side seat bidirectional) Single pieces design (no body flange / bolting allowed) Supply of GOOV Actuated Valves as per PMS, Technical Specification, Actuator data sheet and Data Sheet GOOV Ball Valves Size - 6 Inch, 600#, Body-ASTM A 216 GR. WCB, Ball- ASTM A105 + 0,003\\" ENP/SS316, Seat Ring: AISI 4140+0.003\\" ENP, Full Bore, End Butt Welded pup piece length of 300MM on both side of valve. (Pup-piece API 5L X52, WT 7.9 mm) (ASME B 16.5 & ASME B16.25), Trunnion Mounted, Above Ground, Gas actuated, including tubing, fitting & associated materials etc. Also refer to the TENTATIVE INSTRUMENTATION CABLE SCHEMATIC: DRAWING NO. MUM-01-4000007328-016-02 and DRAWING NO. MUM-01-4000007328-016-NPL-WIRING Rev 0 Design STD: ISO 17292 / API 6D / API 608 Sealant Injection Point both side Seat test at 1.1 times the design pressure using Gas (nitrogen). API6D Monogram stamping or API 6D symbol on casting is required. |
| 115 | SUPPLY OF PSV |
| 116 | PSV 2\\"x3\\", 600# x 150#, Flanged End |
| 117 | PSV 2\\" 600# x 3\\" 150#, Refer Technical Specification, Datasheet, Piping Material Specification. Size shall be finalized by Vendor during Engineering. |
| 118 | SUPPLY OF FLANGES / BLIND FLANGES |
| 119 | Supply of SW Raised Face (SWRF)/WNRF Flanges as per details below: |
| 120 | Flange, 6\\", 600#, Weld Neck |
| 121 | Supply of WNRF Flanges as per details below: WN FLANGE, MATERIAL: A105 (Charpy), RAISE FACE, END FACING SURFACE: 125AARH, NOMINAL PIPE SIZE: 6 IN, PRESSURE RATING: 600#,WALL THICKNESS: 7.9 MM / Matching. Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 122 | Flange, 2\\", 600#, Weld Neck |
| 123 | Supply of WNRF Flanges as per details below: FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL A105 (charpy, END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 2 IN,PRESSURE RATING: 600#, WALL THICKNESS: Matching Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 124 | Flange, 2\\", LTCS, 600#, Weld Neck |
| 125 | Supply of WNRF Flanges as per details below: FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A350 LF2,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 2 IN,PRESSURE RATING: 600,WALL THICKNESS: Matching Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 126 | Flange, 1\\", LTCS, 600#, SW |
| 127 | Supply of SW Raised Face (SWRF) Flanges as per details below: FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A350 LF2 Cl. 1,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 1 IN,PRESSURE RATING: 600,WALL THICKNESS: MATCHING Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 128 | Flange, 3/4\\", 600#, SW |
| 129 | Supply of SW Raised Face (SWRF) Flanges as per details below: FLANGE, Socket Weld,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A105, END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 3/4 IN,PRESSURE RATING: 600,WALL THICKNESS: MATCHING Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 130 | Flange, 3/4\\", LTCS, 600#, SW |
| 131 | Supply of SW Raised Face (SWRF) Flanges as per details below: FLANGE, SOCKET WELD,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A350 LF2,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 3/4 IN,PRESSURE RATING: 600,WALL THICKNESS: MATCHING Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 132 | Flange, 3\\", LTCS, 150#, Weld Neck |
| 133 | Supply of WNRF Flanges as per details below: FLANGE, WELDING-NECK,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: FORGED, MATERIAL SPECIFICATION: ASTM A350 LF2,END FACING: RAISE FACE,END FACING SURFACE: 125AARH,NOMINAL PIPE SIZE: 3 IN,PRESSURE RATING: 150,WALL THICKNESS: MATCHING Refer Piping material specification, Datasheet for Fitting and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 134 | Supply of Raised Face Blind Flanges (BLRF) as per details given below: |
| 135 | Flange, Blind, 6\\", 600# |
| 136 | Supply of Raised Face Blind Flanges (BLRF) Size - 6 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. ASME B16.5 Refer Piping material specification, Datasheet for End Flanges and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 137 | Flange, Blind, 2\\", 600# |
| 138 | Supply of Raised Face Blind Flanges (BLRF) Size - 2.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. ASME B16.5 Refer Piping material specification, Datasheet for End Flanges and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 139 | Flange, Blind, 3/4\\", 600# |
| 140 | Supply of Raised Face Blind Flanges (BLRF) Size - 3/4 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. ASME B16.5 Refer Piping material specification, Datasheet for End Flanges and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 141 | Flange, Blind, 3/4\\", LTCS, 600# |
| 142 | Supply of Raised Face Blind Flanges (BLRF) Size - 3/4 Inch, 600# , Material - ASTM A350 GR. LF2, Face/Finish - RF/125AARH , Dimn. Std. - ASME B16.5 Refer Piping material specification, Datasheet for End Flanges and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 143 | SUPPLY OF TEES, SOCKOLET, WELDOLET |
| 144 | Supply of BW Equal Tee as per details given below: |
| 145 | Tee, Equal, 6\\", BW |
| 146 | Supply of BW Equal Tee; Size - 6 Inch, TEE, EQUAL,MATERIAL: CARBON STEEL,MATERIAL SPECIFICATION: MSS SP 75 GR. WPHY-70 ,CLASS:, END CONNECTION: BUTT WELD,6 NB EQUAL TEE CS SMLS BW ASTM A234 GR. WPB ASME B16.9 TO MATCH 6 INCH 7.9 MM WT API 5L X52 / Matching Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 147 | Tee, Equal, 2\\", BW |
| 148 | Supply of BW Equal TeeSize - 2 Inch, Thk/Sch - XS, Material - ASTM A 234 gr WPB, Dimn. Std. - ASME B 16.9. Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 149 | Tee, Equal, 3/4\\", SW |
| 150 | Supply of Equal Tee Size - 3/4 Inch, Thk/Sch - Matching, Material - ASTM A 105, 6000# Dimn. Std. - ASME B 16.11, SW Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 151 | Supply of BW Un-equal Tee as per details given below: |
| 152 | Tee, Unequal, 2\\" x 1\\", BW |
| 153 | Supply of BW Un-equal Tee 2\\" x 1\\", UNEQUAL TEE, ASTM A 234 gr WPB, SMLS, ASME B16.9, BW, R=1.5D, Thickness Matching Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 154 | Tee, Unequal, 2\\" x 3/4\\", BW, LTCS |
| 155 | Supply of BW Un-equal Tee 2\\" x 3/4\\" UNEQUAL TEE, ASTM A 420 GR.WPL6, SMLS, ASME B16.9, BW, R=1.5D Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 156 | Tee, Unequal, 2\\" x 3/4\\", BW |
| 157 | Supply of BW Un-equal Tee 2\\" 3/4\\", UN EQUAL TEE, ASTM A234 GR.WPB-W, SMLS, BW, ASME B16.9 Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 158 | Tee, Unequal, 2\\" x 1\\", BW, LTCS |
| 159 | Supply of BW Un-equal Tee 2\\" x 1\\" UNEQUAL TEE, ASTM A 420 GR.WPL6, SMLS, ASME B16.9, BW, R=1.5D Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 160 | Supply of Sockolet conforming to MSS-SP-97, Material - ASTM A105 and as per details given below: |
| 161 | 6\\" x 3/4\\", 6000# |
| 162 | Supply of Sockolet conforming to MSS-SP-97, Material - ASTM A105 and as per details given below: Supply of Sockolet conforming to MSS-SP-97, Material - ASTM A105; 6\\" x 3/4\\", 6000# Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 163 | Supply of Weldolet conforming to MSS-SP-97, Material - ASTM A105 (CHARPY) and as per details given below: |
| 164 | Weldolet, 6\\"x 2\\", 6000# |
| 165 | Supply of Weldolet conforming to MSS-SP-97, Material - ASTM A105 (CHARPY) and as per details given below: 6\\" x 2\\", Thk/Sch - Matching, 6000#, But WeldRefer Piping material specification, Datasheet for Fittings and Technical Specification forFittings. EN 10204 Type 3.2 certification required. |
| 166 | SUPPLY & INSTALLATION OF QOEC |
| 167 | QOEC 2\\"- 600 # |
| 168 | Supply and Installation of QOEC for ventline including all necessary piping fabrication works, including providing all necessary equipments, labour, materials, consumables and inputs other than Owner supplied materials and per forming all works as per drawings, data sheet, specifications enclosed with the Contract and directions of Engineer-in- Charge. QUICK OPENING END CLOSURE - QOEC 2\\", 600#.Refer Piping material specification, Datasheet for QOEC and Technical Specification for QOEC. EN 10204 Type 3.2 certification required. |
| 169 | Nipple |
| 170 | Nipple 3/4 inch, ASTM-106, Sch XXS |
| 171 | Supply of Nipple 3/4 inch, ASTM-106, Sch- XXS ( One side Threaded (NPT)-Male, One side socket welded)- Length : 150MM Refer Piping material specification, Datasheet for Fittings and Technical Specification for Fittings. EN 10204 Type 3.2 certification required. |
| 172 | Supply of Flow Tee as per tender |
| 173 | FLOW TEE, EQUAL, 6\\" |
| 174 | FITTING, FLOW TEE, EQUAL,MATERIAL: CARBON STEEL,MANUFACTURING PROCESS: , MATERIAL SPECIFICATION: MSS SP # 75 Gr. WPHY 52, GRADE: ,CLASS: 600#,END CONNECTION: BW, FLOW TEE, EQUAL,MAIN LINE: 6IN , BRANCH LINE: 6 IN,CLASS: 600, APLI 5L X-52 7.9 mm Refer Piping material specification, Datasheet for Flow Tee and Technical Specification for Flow Tee. EN 10204 Type 3.2 certification required. |
| 175 | Supply of Specticle Blind as per tender |
| 176 | Spectacle Blind, 6\\", 600# |
| 177 | Supply of Specticle Blind as per tender Size - 6.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B 16.48 Refer Piping material specification, Datasheet for Sp. Blinds and Technical Specification for Sp. Blinds. EN 10204 Type 3.2 certification required. |
| 178 | Spectacle Blind, 2\\", 600# |
| 179 | Supply of Specticle Blind as per tender Size - 2.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B 16.48 Refer Piping material specification, Datasheet for Sp. Blinds and Technical Specification for Sp. Blinds. EN 10204 Type 3.2 certification required. |
| 180 | Spectacle Blind, 1\\", 600# |
| 181 | Supply of Specticle Blind as per tender Size - 1.0 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B 16.48 Refer Piping material specification, Datasheet for Sp. Blinds and Technical Specification for Sp. Blinds. EN 10204 Type 3.2 certification required. |
| 182 | Spectacle Blind, 3/4\\", 600# |
| 183 | Supply of Specticle Blind as per tender Size - 3/4 Inch, 600# , Material - ASTM A105, Face/Finish - RF/125AARH , Dimn. Std. - ASME B 16.48 Refer Piping material specification, Datasheet for Sp. Blinds and Technical Specification for Sp. Blinds. EN 10204 Type 3.2 certification required. |
| 184 | Supply of Insulating Joints as per tender |
| 185 | Size - 6 Inch, 600#, Insulating Joints |
| 186 | Refer Piping material specification, Datasheet for Insulating Joints and Technical Specification for Insulating Joints. EN 10204 Type 3.2 certification required. |
| 187 | Supply of Stud bolt with 02 nuts as per details given below: |
| 188 | Stud with 2 nuts for 6\\"x 600# Flange |
| 189 | Supply of Stud with 2 nuts for 6\\"x 600# Flange as per details given below: 6\\" D1A ASME B18.2, STUD: ASTM A193 GR.B7; NUT: ASTM A194 GR.2H STUD: CONTINUOUS/FULL THREAD, HEADLESS, 1\\" x 172 mm LONG NUT: HEXAGONAL. Set means complete number of stud and nut required for 1 flange. EN 10204 Type 3.2 certification required. |
| 190 | Stud with 2 nuts for 6\\"x 600# Flange |
| 191 | Supply of Stud with 2 nuts for 6\\"x 600# Flange as per details given below: 6\\" D1A ASME B18.2, STUD: ASTM A193 GR.B7; NUT: ASTM A194 GR.2H STUD: CONTINUOUS/FULL THREAD, HEADLESS, 1\\" x 210 mm LONG NUT: HEXAGONAL. Set means complete number of stud and nut required for 1 flange. EN 10204 Type 3.2 certification required. |
| 192 | Supply of spiral-wound gasket as per details given below: |
| 193 | Gasket for 6\\" 600# SS Ring |
| 194 | Supply of Gasket for 6\\" 600# SS Ring 6\\", D1A, ASME B16.20 & ASME B16.5 SS-316 WINDING + GRAPHITE FILLER WITH STAINLESS STEEL INNER & OUTER RINGS. EN 10204 Type 3.2 certification required. |
| 195 | RADIOGRAPHY |
| 196 | Performance of radiographic inspection by gamma radiation as per scope of work and as per specifications in piping of all types and thickness including providing / hiring of all necessary equipments, supply of all consumables, and whatever else even though not expressly mentioned but required to perform the work as per specifications and instructions of EIC (full circle re-radiography of the repaired joint and additional radiography necessitated due to poor performance of contractor's welder shall be carried out by the Contractor at his own cost and shall not be paid extra by Company). Radiographs shall be submitted to the EIC for acceptance whose decision shall be final and binding. |
| 197 | Radiography up to 2\\" NB |
| 198 | Radiography above 2\\" to 06\\" NB |
| 199 | TRANSPORTATION |
| 200 | This SOR is only applicable for any GAIL supplied items shifting from GAIL site / store or Handover items after project completion shifting to GAIL store / site. |
| 201 | RECEIVING & TAKING OVER, HANDLING, TRANSPORTATION OF PIPES , FLANGES , FITTINGS , VALVES/ FILTERING/ METERING SKIDS/PRS /PIG TRAPS & OTHER EQUIPMENTS ETC (TERMINAL / MAINLINE MATERIAL / SURPLUS MATERIAL) - ANYWHERE IN INDIA |
| 202 | The Contractor shall receive and take over, Handling including lifting, Owner-supplied bare / 3 LPE Coated line pipe / Ball Valves ,Flanges , Fittings, filtering, metering, prs skid, pig traps and any other material from GAIL's designated store, inspection of material at dispatch point as well as destination point and its transportation to work-site (including transit insurance) / return of project surplus / sparable material from Project site / Contractor's store to GAIL's store / warehouse including loading on trucks / trailers, transportation, unloading & stacking on wooden sleepers at Contractor's own stock-yard near work-site(s) / GAIL store (as applicable), including arrangement of truck / trailers / cranes / other material / machinery / manpower / consumables. |
| 203 | Note:(1) Transportation up to 50 KM shall be paid by respective SOR Nos. 2.1 and 2.2. Transportation beyond 50 KM shall be paid by Additional SOR Nos. 2.3 and 2.4. |
| 204 | (2) The nominal quantity of pipes, fittings, and valves must be accommodated with other materials such as M-Skid, PRS, Pig Launcher/Receiver, etc., wherever feasible. |
| 205 | (3) The quantities provided in the above item numbers are tentative only and shall not be considered binding. The quantities may be increased, decreased, or deleted as per actual site requirements and the instructions/recommendations of the Owner. The unit rates shall be applied for working out the final payment to the Contractor. |
| 206 | (4) The above prices shall be exclusive of GST but inclusive of all types of toll taxes and duties, transit insurance during transportation, other insurance, and all financial and commercial implications as per the tender document. |
| 207 | (5) The material weightage may vary as part load or full load depending on project requirements. The Bidder shall quote the price accordingly. |
| 208 | Transportation by Trailer Fix up to 0-50 KM (Weight up to 18 Ton) per trip |
| 209 | Transportation by Truck Fix up to 0-50 KM (Weight up to 10 Ton) per trip |
| 210 | Transportation by Trailer Capacoty 18 Ton (40' L X 8.6' W X 7' H) Beyond 50 KM in addition to SOR Item No. B003701. |
| 211 | Transportation by Truck (Weight up to 10 Ton) Beyond 50 KM in addition to SOR Item No. B003702. |
| 212 | Note: (1) Transportation up to 50KM shall be paid by SOR no. B003701/B003702. Beyond 50KM transportation shall be paid by SOR no. B003703/B003704.(2) The nominal quantity of pipes, fittings and valves must be accommodated with other material like M-skid, PRS, Pig Launcher / receiver etc. if feasible.(3) The quantities given in above item no. are tentative only and shall not be considered to be binding. The quantities may be increased, decreased or deleted as per the actual site requirement and instructions / recommendations of Owner. The unit rate shall be operated to work out the final payment to the Contractor; (4) Above price shall be exclusive GST but inclusive of all type of toll taxes & duties, transit insurance during transportation & other insurance, etc. including all financial & commercial implication as per the tender document.(5) The weightage of material may be varies as part load or full load as per the project requirement, Bidder to be quoted the price accordingly. |
| 213 | FIRE AND SAFETY |
| 214 | FIRE EXTINGUISHERS (Portable as per IS 15028) |
| 215 | 10 kg capacity DCP fire extinguisher (portable) considered 1 no. for each locations |
| 216 | 75 kg DCP (Dry Chemical Powder) fire extinguisher typically has a capacity of 75 kg of dry chemical powder, Fire rating 233B |
| 217 | HOOK UP ACTIVITY |
| 218 | HOOK UP ACTIVITY 6 inch with the existing Pipeline. |
| 219 | Hook-up works at tap-off point, Despatch and Receiving Terminal including making provision for hooking up and carrying out shutdown activities at terminals if necessary |
| 220 | Carbon Steel Piping Work with painting |
| 221 | Transportation of all piping items from Contractor's storage point to work site complete work of fabrication, erection, painting, testing and making ready for further commissioning / start-up of carbon steel piping of all sizes and ratings including supply of all consumables, equipment, manpower and other resources and execution of, but not limited to, the following works in accordance with relevant specifications indicated in particular job specification & scope of work indicated in SCC, drawings, specification and instructions of EIC and as per all provisions of the Contract Document. |
| 222 | Fabrication including cutting, edge preparation, inclusive of grinding the edges of pipes, fittings, etc. to match with the matching edges of uneven / different thickness wherever required, welding, attachment of all pipe fittings including supply of all consumables required for completion of job. |
| 223 | Supply of all manpower, equipment, etc. for completion of all works as per scope of work and as per drawings, specifications and instructions of EIC wherever required. Preparation of Construction, Fabrication, isometric and As-built drawings.Carrying out Non-destructive testing as required except Radiography. |
| 224 | Surface preparation before application of primer by means of sand blasting including supply of approved quality of sand, manpower, machineries, tools & tackles to achieve required roughness as per specification and as per instruction of EIC. |
| 225 | Testing/Golden Tie -In with existing Pipeline |
| 226 | Precommissioning & making operational all piping system and equipments. |
| 227 | Completion of all such work in all respects as per scope of work and as per drawings, specifications and instructions of the COMPANY and keeping the system ready in all respects for further commissioning and start-up. |
| 228 | Piping different grades & thickness |
| 229 | INSTALLATION |
| 230 | INSTALLATION OF FILTERING/ METERING/ PRS SKID/ ANALYZER AND SCRAPER TRAPS |
| 231 | Installtion of above ground owner supplied Filtering , Metering , PRS Skid, Analyzer, Pig traps and other equipment at work site up to mechanical completition in all respect, inclusive of painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of filtering skid/metering skid /PRS/pig trap and other equipments.Note:Installation and commssioning of Instrumentation items such as Gas Chromatograph (GC) & metering panel(flow computer panel), cable laying are seperately covered under Instrumentation SOR |
| 232 | Note: Instalation and commssioning of Instrumentation items such as Gas Chromatograph (GC) & metering panel(flow computer panel), cable laying are seperately covered under Instrumentation SOR |
| 233 | Installation of Pig Scraper trap |
| 234 | Installation of above ground Flanged/ Welded Scraper Traps up to mechancial completion in all respectinclusive of painting suitable for Normal Corrosive Environment |
| 235 | Installation of Filtering / PRS |
| 236 | Installation of above ground Filtering/ Metering/ Pressure Reducing Skid up to mechanical completion in all respect inclusive of painting suitable for Normal Corrosive Environment at various locations. |
| 237 | DISMANTLING AND CLEARING OF FILTERING/ METERING/ PRS SKID / SCRAPER TRAPS & OTHER EQUIPMENTS |
| 238 | Dismantling and Clearing of old (presently installed) Skid / Scraper Traps and or other Equipments, as per instruction of EIC. Contractor scope also include to provide necessary manpower, equipments & machinery for the above work. |
| 239 | PADDING FOR PIPE SUPPORTS (4 Inch and Above) |
| 240 | Preparation, Fabrication and erection of padding of circle for pipe supports (for all sizes/ thickness). Welding shall be done by approved welder as per Approved WPS of Station piping with Root 6010 & Hot pass 7018 . |
| 241 | NITROGEN SUPPLY |
| 242 | Supply of Nitrogen |
| 243 | Supply of Nitrogen for preservation of Pipeline/ purging of pipeline / hookup & shut down activities . Along with Vaporiser of sufficient Capacity. i.e 500 SCM/hr |
| 244 | INSTALLATION OF EQUIPMENT OTHER THAN ITEM NUMBER B004000 |
| 245 | Installtion of above ground owner supplied equipment other than listed in item No B004000 at work site up to mechanical completition in all respect, inclusive of painting suitable for Normal Corrosive Environment at all elevation , fixing of foundation bolts, welding wherever required, aligning, grouting, hooking-up, enabling works as required and completing in all respect as per drawings, specification and instruction of EIC. Contractor scope also include to provide commissioning assitance during pre-commissing / commissioning of equipments |
| 246 | Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area. |
| 247 | SECTION-C [CIVIL / STRUCTURAL & ARCHITECTURAL] |
| 248 | GEO TECHNICAL INVESTIGATION |
| 249 | Conducting soil investigation with boring of minimum150mm dia. boreholes of maximum 10m depth including all field tests and laboratory tests, mobilization and demobilization of equipments & personnel etc. for soil investigation for each borehole location . complete work in all respects as per drawings, specifications and directions of Engineer-in-Charge including submitting hard copies of Reports & recommendations and supply of electronic files. |
| 250 | SAND FILLING |
| 251 | Supplying and filling approved SAND of specified quality under floors, in foundations, plinths, tank foundations etc. for all depths and heights including cost of sand,royalties, transportation to site for all leads and lifts,including loading, unloading, spreading in layers of loose thickness not exceeding 150 mm,watering,ramming,compacting with mechanical compactors and/or other equipment to the specified levels to achive 85% relative density as per IS:2720 Part XIV,including preparation of subgrade to the required slope,providing testing apparatus and testing the degree of consolidation all complete as per drawings, specifications and direction of Engineer-in-charge.The rates shall be inclusive of the cost of all labour,material,equipments etc. all complete . |
| 252 | DEMOLITION OF R.C.C./BRICKS/STONE MASONRY/STEEL WORK |
| 253 | Site clearance by demolition of R.C.C./Brickwork/Stone Masonry/Stone Soling, Flexible pavements etc. along with removing the debris and disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge.Note:1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of RCC/PCC/Brick Masonry/Road will be paid in NET CUM as demolished. |
| 254 | Site clearance by demolition of STEEL work etc. along with removing the disposal of unserviceable material to any lead and staking of serviceable materials, handing over serviceable material to concerned department if required as per technical specifications and direction of Engineer-in-charge.Note:1. Rate includes cost of all labour, tools, tackles, hire charges, royalties, levies, leads, loading/unloading, transportation, water, electric power, illumination etc. complete in all respects as per scope of work, detailed construction drawings, technical specifications and direction of Engineer-in-charge. 2. Demolition of steel work will be paid in NET Kg as demolished. |
| 255 | ERC/IRC |
| 256 | Construction of ERC/IRC as per Std. including supplying and laying in position PVC pipes conforming to IS:4985 Class-I for electrical and instrumentation Road Crossings as per standard drawing and its addendum, including cutting the pipes if necessary, lowering, laying in position to proper levels, etc. embedded in M-20 grade concrete, providing proper jointing as per code requirements or manufacturer's recommendations, etc. including earth work in excavation in all types of soil except soft and hard rock, backfilling and making good the surface, including cutting of new/ existing roads and making good the same including supply of any road material if required, (Back filling with road material shall be done in 150 mm thick layers well watered and compacted), including supplying and providing in the encasement concrete, cable crossing indicator made out of 4 mm thick MS circular plate of dia. 150mm welded to 16 mm dia. MS rod of approximately 1.0 m length and painting and lettering with 2 coats of approved enamel paint of approved colour over a coat of red oxide primer etc., supply and fixing of reinforcement as per drawing, including disposal of surplus earth anywhere within plant boundary limit etc. all complete as per drawings, specifications and instructions of Engineer-in-Charge. |
| 257 | EARTH WORK IN FOUNDATION |
| 258 | Earth work in Excavation below ground level for all kinds of works in ALL TYPES OF SOIL as classified in specification for a depth upto 1.5m including removal of vegetation, shrubs and debris, cutting and dressing of sides in slopes, levelling, grading and ramming of bottoms, dewatering of accumulated water from any source and keeping the surface dry for subsequent works and disposal or stacking of excavated material within a lead of 100m, as directed including providing temporary supports to existing service lines like water pipes, sewage pipes, electric overhead and underground cables etc. all complete. |
| 259 | For depth beyond 1.5m and upto & inclusive of 3.0m. |
| 260 | Backfilling after execution of the WORK to proper grade and level with selected materials from available excavated soil from spoil heaps, including re-excavating the deposited soil excavated earlier, breaking clods, laying at all depths and heights in layers of thickness not exceeding 15 Cms. watering, rolling and ramming by manual methods/ mechanical compactors to achieve 90% laboratory maximum dry density, dressing, trimming etc. in foundations, plinths, trenches, pits etc. all complete. |
| 261 | Transporting and disposing the SURPLUS EARTH AND DEBRIS including shrubs and vegetations from construction area beyond the initial lead of 100M including re-excavating the deposited soil excavated earlier, transportation, loading, unloading, laying at all depths and heights, stacking, levelling and dressing both the area (viz. from where the earth is transported and where it is deposited) to required levels and slopes complete with all lifts as directed. For carting on the basis of truck measurements (volume of truck reduced by 30% for voids)i) Upto 1.0Km. |
| 262 | PLAIN & REINFORCED CEMENT CONCRETE: |
| 263 | Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, shuttering etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete of nominal mix 1:4:8 by volume (1 Cement: 4 Coarse Sand: 8 Crushed Stone Aggregates/Gravels with 40mm and down size graded crushed stone aggaregates. |
| 264 | Providing and laying PLAIN CEMENT CONCRETE for all depths below and upto plinth level in foundations,drains, fillings, non-suspended floors, pavements & ramps or any other works etc. including shuttering, tamping, ramming, vibrating, curing, etc. all as specified in any shape, position, thickness and finishing the top surface rough or smooth as specified and directed all complete for concrete grade M20 with 20mm and down size graded crushed stone aggaregates/Gravels.. |
| 265 | Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUB-STRUCTURE of all types e.g. foundations, footings, raft, beams, slabs, pile caps, retaining walls, jambs, counterforts, buttresses, trenches, manholes,pipe encasement, catchpits, drains, RCC pits, equipment/machine foundations, pedestals, pipe sleepers, columns, plinth beams, suspended floors, beams, staircases, landings, steps, brackets etc. (including single pour concreting upto 250m3), including cost of admixtures if used,providing pockets, openings, recesses, chamfering etc., wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all depths below and upto plinth level in any shape, position and thickness etc. all complete as specified, shown and directed. |
| 266 | Providing and laying REINFORCED CEMENT CONCRETE OF M-25 GRADE with 20mm and down size graded crushed stone aggregates/gravel in SUPER STRUCTURE in suspended floors, slabs, beams, columns, walls including counterforts, staircases, landings, steps, facias, fins, mouldings, gutters, shelves, windowsills, canopies, lintels, girders, ducts, brackets, chajjas with drip moulds, pedestals, posts, struts, equipment/machine foundations, ramps etc. (including single pour concreting upto 250m3) including cost of admixtures if used providing pockets, openings, recesses, chamfering wherever required, vibrating, tamping, curing and rendering if required to give a smooth and even surface etc. all complete (excluding the Cost of Reinforcement and Shuttering) for all heights above plinth level in any shape, position, thickness etc. all complete as specified, shown and directed. |
| 267 | CENTERING AND SHUTTERING |
| 268 | Providing and fixing CENTERING AND SHUTTERING in foundations, footings, raft beams, slabs, pile caps, retaining walls, jambs, counter-forts, buttresses, trenches, equipment/machine foundations, pedestals, abutments, pipe sleepers, columns, plinth beams, lintels, suspended slabs, beams, staircases, landings, steps, non-circular tunnels/bunkers/silos/ shafts/ hoppers/liquid storage structures etc. including shuttering for single pour concreting, strutting, bracing, propping etc., keeping the same in position during concreting and removal of the same after specified period etc. for Straight/ Inclined Shuttering, keeping necessary provision for inserts, projecting dowels, anchor bolts or any other fixture etc. all complete and as specified and directed.Plywood shall be good enough to keep finishing work. |
| 269 | i) For all depths below and upto & inclusive of plinth level. |
| 270 | ii) For all heights above plinth level. |
| 271 | REINFORCEMENT |
| 272 | Supplying and placing in position HIGH STRENGTH DEFORMED STEEL BARS REINFORCEMENT (conforming to IS:1786, Grade Fe 415), for R.C.C. work including transporting the Steel, straightening, cleaning, decoiling, cutting, bending to required shapes and lengths as per details, binding with contractor's own 16 SWG black soft annealed binding wire at every intersection, supplying and placing with proper cover blocks, supports, chairs, overlaps, welding, spacers, fanhooks etc. for all heights and depths etc. all complete as directed. |
| 273 | STRUCTURAL STEEL WORKS |
| 274 | Supplying, transporting, storing, fabricating in position and testing/examining bolted and/or welded STRUCTURAL STEEL WORKS at all levels and locations including all builtup sections/compound sections made out of rolled sections and/or plates/bent plates in trusses, purlins, wind ties, wind girders, columns, portals, racks, frameworks, crane gantries, surge girders, bracings, floor beams, lifting beams, monorails, platforms, staircases (excluding chequered plates and gratings), ladders, stoppers, brackets, side runners, sagrods, supports for pipe & equipment and technological accesories and process piping, hand railings, posts, conveyor galleries, trestles, towers, masts, junction houses etc., cutting to required size, straightening/bending if required, edge preparation, cleaning, preheating, bolting/welding of joints, (including sealing the joints of box sections with continuous welding), finishing edges by grinding, fixing in line and level with temporary staging & bracing and removal of the same after erection, grouting with Ordinary Grout or premix free flow Nonshrink Grout as specified, including preparation and submission of detailed fabrication drawings and applying primer after fabrication as per specification (for normal corrosive environment), etc. all complete |
| 275 | MISCELLANEOUS STEEL WORKS |
| 276 | Supplying, fabricating, fixing and keeping in position at all levels and locations THREADED ANCHOR BOLTS of all diameters and nomenclature including nuts, washers, anchor plates, pipe sleeves etc. in foundations, columns, pedestals, slabs, beams, walls etc. or any other place as directed including handling & transporting, straightening if required, turning from relevant size M.S. rounds to required diameter, threading, welding, providing necessary templates and auxilliary dummy structures, if any, necessary tying and welding with reinforcement, adjustment of shuttering & reinforcement/any other fixture, greasing exposed metal surfaces, covering bolts and packing the sleeves with jute cloth etc. all complete as specified and directed. |
| 277 | Supplying, transporting, storing, fabricating and fixing in position M.S. METAL INSERT (with lugs) of any shape made out of flats, plates, rolled sections, pipes etc. providing necessary templates, staging, cutting, straightening, if required, bolting, welding as required and embedding in position on both Plain and Reinforced Cement concrete members inclusive of adjusting shuttering & reinforcement/any other fixture, welding where necessary, tying and holding to correct level, line and position, any auxilliary dummy structures to support the heavy inserts, painting exposed surfaces with a coat of Red Oxide Zinc Chromate Primer etc. all complete for all depths and heights as specified and directed. |
| 278 | Supplying, fabricating and erecting in position at all levels and locations bolted, clamped and/or welded GRATING (fabricated as per standards) made out of M.S. flats/M.S. flats with M.S. rounds in walkways, platforms, stair treads etc. including cutting to required size, shape, making holes, notches, openings of required size, nosing, straightening if required, making the edges smooth, removing the burrs, fabricating clamps, fixing, welding, preparation and submission of fabrication drawings and preparing the surfaces for painting, surface cleaning, wire brushing, removal of mill scale, dust, rust, oil or grease and applying one shop coat of Red Oxide Zinc Chromate Primer after fabrication etc. all complete as specified and directed. |
| 279 | BRICK MASONRY |
| 280 | External WallsOrdinary plain cement plaster Average 18mm thick 1:4 (1 cement : 4 sand). Cement supplied by the Contractor at their cost. |
| 281 | Painting of WallsExternal walls:- Providing & applying 3 coats of waterproof decorative cement paint of approved make and approved shade, cleaning, including preparation of surfaces,base primer, curing etc. all complete |
| 282 | Supplying and filling of Bouldors |
| 283 | Supplying and filling of various sizes and type of boulders as per site requirement or as per direction of EIC.Rate involves supply, transportation, unloading at site, laying, etc. to complete the work in all respect. |
| 284 | SECTION-D [CATHODIC PROTECTION WORKS] |
| 285 | CATHODIC PROTECTION SYSTEM |
| 286 | All works shall be carried out as per approved drawings and specifications. Work shall include design / residual engineering, preparation of CP schematic drawing, supply, installation, testing and commissioning of complete CP system, all related civil work, including providing foundations, supply of all materials as specified in SCC, instruments, consumables, touch-up epoxy paint as required, including supply of paint, tools, tackles, labor, transportation for satisfactory completion of work and as per directions of EIC. In addition to the items mentioned below the Contractor's scope shall include connecting the new pipelines to existing pipelines/cathode-points of TR units by means of jumpering/bonding. |
| 287 | Supply, laying & testing of 600 / 1100V grade single core, stranded tinned copper conductor cables, XLPE insulated / PVC sheathed, armoured as per IS of following sizes. The work shall include excavation for cable trenching at min. 1.2 m below GL in all types of soil including rock, backfilling of cable in trenches, lugging, ferrulling, making termination as per drawings & specification. Supply of all tools, tackles, consumables, etc. for completion of work, in all respect and as per directions of EIC. |
| 288 | 25 mm2 |
| 289 | 10 mm2 |
| 290 | 6 mm2 |
| 291 | Making cable to pipe connections |
| 292 | Making cable to pipe connections by thermit welding for following cables, including excavation for exposing pipe, removal of coating / wrapping, thermit welding recoating of the area of weld by epoxy filling, holiday testing, backfilling, supply of all tool, tackles, consumables thermit weld kits & labour for satisfactory completion of work. |
| 293 | 25 mm2 Cables |
| 294 | 10 mm2 Cables |
| 295 | 6 mm2 Cables |
| 296 | Supply & installation of Small test station as per enclosed drawings and technical specifications. Work shall include all related civil works including foundation, termination of cables inside the test stations along with lugs & ferules sealing of cable entry space with bitumen compound supply of all materials, consumables, tools, tackles, etc. for satisfactory completion of work and as per directions of EIC. |
| 297 | Supply, installation, testing and commissioning of spark-gap arrestors across insulating joints. |
| 298 | Supply and Installation of pipe to cable connection by Pin Brazing Encapsulation method |
| 299 | SECTION-E [ELECTRICAL WORKS] |
| 300 | Supply, installation, testing, commissioning of Street Lighting Fixture suitable for 100 W LED Lamps with fixure with a well glass flamee proof design, Lighting Poles (4mtr Height) with aluminium paint complete with mounting bracket, flameproof control gear box, internal cable from fitting to junction box, flameproof fittings etc. including civil foundation with pipe inserts for cables and connecting work, with all material and labour as per specifications, drawings and instruction of EIC. Work to be completed in all respects. |
| 301 | Supply, installation, testing & commissioning of the complete earthing system, earth electrodes/pit, earth main ring, earthing of metering skid, electrical equipments, instrument panels, field instruments, process equipments & pipes / flanges including all associated civil work with all material & labour as per specification & drawings approved by the company. Each earthing system shall include the following. |
| 302 | 65mm dia 3 Mtr. Long GI PIPE Electrode with 6mm thick chequered plate cover, display board etc |
| 303 | 600x600x3mm copper plate Electrode with 6 mm thick chequered plate cover, display board etc |
| 304 | GI Strip (50X6) mm |
| 305 | GI Strip (25X6) mm |
| 306 | 1C 25 Sq.mm PVC insulated Cu Conductor (flexible type cable) |
| 307 | 10 SWG GI wire |
| 308 | GI Wire, Copper wire, wire rope and all balance earthing material including copper strip (50 mmX 2 mm thick) jumper for flanges etc. as per the specification. |
| 309 | PVC Conduit including bend,tee, clamps, JB and other required assesories |
| 310 | Supply, laying, installation, termination, testing, commissioning of 1100 Volt PVC insulated, PVC sheathed and armoured / unarmoured cables in trenches, excavated underground / trays, pulling through pipes and its proper sealing including underground trench and supply of hume pipes for road crossing, etc. as required as per specifications and drawings approved by the company. |
| 311 | 4C X 6 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade |
| 312 | 3C X 2.5 Sqmm Cu conductor XLPE Insulated Armoured Power Cable of 1100V Grade |
| 313 | Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area. |
| 314 | SECTION-F [INSTRUMENTATION WORKS] |
| 315 | Supply, Calibration, Installation, testing and commissioning of instrumentation items listed below:(For details, refer instrumentation specifications) |
| 316 | Pressure Gauge of different Range and rating as per site requirementEngineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS316 fittings, manifold, mounting stand and all other required material. Bourdon type with 2-way manifold, direct mount, 150mm dial, wetted part SS316, IP 65 rated, blow out protection and shatter proof heavy duty glass. |
| 317 | HARTconfigurator for above transmitters for configuration, re calibration and dignostic. |
| 318 | Pressure Gauge with Gauge Saver of different Range and rating as per site requirement Engineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS316 fittings, manifold, mounting stand and all other required material. Bourdon type with 2-way manifold, direct mount, 150mm dial, wetted part SS316, IP 65 rated, Gauge Saver, blow out protection and shatter proof heavy duty glass. |
| 319 | Pressure Transmitter of different Range and rating as per site requirementEngineering , Design, Supply, testing, installation, erection and commissioning. Also supply of erection material like SS316 tube, SS fittings, manifold, mounting stand and all other required material. Smart HART, Ex'd', IP-65, 24 VDC 2-wire loop powered. |
| 320 | Temperature Transmitter of different Range and rating as per site requirementEngineering , Design, Supply, Installation, Calibration, Testing & Commissioning of Temperature Transmitters including mounting of Instrument on yoke, supply of yoke, supply and erection of supports for impulse lines wherever required, supply, fabrication & installation of SS manifolds/ SS impulse lines & SS valves & fittings with supports, testing and painting of supports. |
| 321 | RTDEngineering , Design with wake frequency calculation, Supply , Installation, Calibration, Testing & Commissioning of RTD Flanged type thermowell (as per approved Piping GAD & Hookup drawings) inclusive of installation of thermowell on thepiping nozzle and installation of instruments as per General Specification-Instrumentation, Shall be skin type. |
| 322 | Valve Junction Bob - Gas Over Oil Actauted Valve (GOOV) and or HOV of different size and rating as per site requirementInstallation of valve junction box and their accessories inclusive of supply of necessary cable glands, terminals and complete with cabling, glanding, termination and earthing followed by testing and commissioning of complete gas over oil actuated valve. |
| 323 | Instrumentation Local Control Panel as per the site requirement Engineering , Design, Supply, testing, installation, erection and commissioning of Wall Mounted CRCA Fully wired Wall Mounted Local Control Panel with all accessories including Signal distribution Card, Relays, Barriers, Digital Indicators, Power supply converter, MCBs, etc, complete in all respect as per the tender. The dimension of the local control panel shall be minimum 1200mm (H) x 800mm (W) x 450mm (D). Also, supply of all items required for erection , testing and commissioning is included in scope . Wall mounted compact panel with fully wired, indicators, lamps,status, RTU repetation etc |
| 324 | Gas Detection System (GDS) - Channel cards onlySupply, Configuration, testing, installation, erection and commissioning of channel card & field detectors suitable to existing LEL system in spare slots (Card OLDHAM) Model 6451424, MX-52 ). |
| 325 | IR type, Flame proof, IP-65, housing material SS316 without display, range 0-100% LEL point hydrocarbon gas detector. |
| 326 | Cables, Cables Trays and Junction boxesSupply, laying, installation, erection of signals cable from pressure transmitters, temperature transmitter to junction boxes, junction boxes to existing local control panel (LCP)/FC. including glanding, termination, ferruling, dressing etc. at both ends.Laying of cable from remote operated valve junction box to existing local control panel (LCP)/FC ncluding glanding, termination, ferruling, dressing etc. at both ends.Supply of cable trays, cables glands, junction boxes, erection materials, cable ferrules, cable lugs, cable tie.Installation and erection of cable trays and junction boxesPreparation of cable trench for burying cable, excavation, restoration of trench and compacting. Supply and laying of bricks and sand, pipes at all the crossings etc. |
| 327 | 1P X 1 .5 Sq. mm Over all Screened |
| 328 | 2P x 1.5 Sq. mm Over all Screened |
| 329 | 4C x 1.5 Sq. mm Over all Screened |
| 330 | 1Q X 1 .5 Sq. mm Over all Screened |
| 331 | 12 P x 1.5 Sq. mm Individual and Over all Screened |
| 332 | 16 C x 1.5 Sq. mm Over all Screened |
| 333 | 1 T x 1.5 Sq. mm Over all Screened |
| 334 | 8 T x 1.5 Sq. mm Individual and Over all Screened |
| 335 | 2C X 1 .5 Sq. mm Power cable |
| 336 | 2C X 2 .5 Sq. mm Power cable |
| 337 | Serial communication cable, Modbus RS - 485, PVC Sheathed, 4 pair |
| 338 | Junction Box'Flameproof Junction box as per specification with Plug and suitable for cable entries of single pair and multi pair cable as per the Instrument cable schedule |
| 339 | Cable Trays (60 mm wide x 30 mm height) |
| 340 | Cable Trays (100 mm wide x 30 mm height) |
| 341 | Cable Trays (300 mm wide x 30 mm height) |
| 342 | Multi cable Transit (MCT) block with stay plate and module as per the approved datasheet |
| 343 | Canopy |
| 344 | Pressure Reduction System (PRS) Testing & Commissioning assistance (For instrumentation part )Laying of cables from skid JB to PRS/Metering panel and /or GC panel/TIC and metering panel and /or GC panel to RTU including glanding, termination, ferruling, dressing etc. at both ends and commissioning assistance.Installation and erection of cable trays, cable ferrules, cable lugs, cable tie, Making of cable trench, excavation, restoration of trench, supply and installation of bricks and sand, at all the crossings etc., arrangement of nitrogen cylinders (for skid testing). |
| 345 | Note: (1) The quantities given above against individual items are indicative and shall not be considered to be binding. The quantities may be increased, decreased or deleted at site at the time of actual execution. Procurement shall be done as per actual site condition, approved construction drawings and as per instruction of EIC. The unit rate shall be operated to work out the final payment to the contractor; (2) In each area, quantities given against individual item may be utilised / used for other consumers in same area. Please Enable Macros to View BoQ information |
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