Bids Are invited for Repair, Maintenance, And Installation Of Plant/ Systems/Equipments (Version 2) - Onboard In Ships; Rate Contract Of Removal Overhaul And Fitment Of Underwater Valves, Size – (125 Mm And Above) Type – Nrp/Sdnr For Two Years – In S
Tender Overview
Project Description
Bids Are invited for Repair, Maintenance, And Installation Of Plant/ Systems/Equipments (Version 2) - Onboard In Ships; Rate Contract Of Removal Overhaul And Fitment Of Underwater Valves, Size – (125 Mm And Above) Type – Nrp/Sdnr For Two Years – In Ships; Service Provide.. - Degutting Of Valves:-Disconnect Pipelines, Actuators, Hand Wheels And Linkages. Remove Foundation Bolts/Studs. Provide Blanking Of Open Pipe Ends/Valve Chest After Removal. Tag Type And Location Of Valve. Lift And Transport Valves Safely To Workshop. , Repair/ Renewal:-Completely Dismantle/Degut The Valve Including Body, Bonet, Spindle/Stem, Disc, Seat Rings, Bushes, Gland Packing, Seals, Fasteners Etc. Clean All Components And Carry Out Detailed Inspection. Renew Defective/Worn Out Parts Such As Spindle, Disc, Seat Rings, Bushes, Bearings, Studs, Nuts, Seals And Packing. Carry Out Machining, Lapping Of Seats/Discs And Approved Welding/ Build-Up If Required. Replace All Rubber Components And Sealing Elements With New Ones. , Reassembly:-Reassemble Valve With New Gaskets And Packing. Ensure Correct Alignment And Clearances, Lubricate With Approved Grade Lubricants. Conduct Hydrostatic Body Pressure Test. , Testing At Workshop:-Conduct Hydrostatic Body Pressure Test. Conduct Sea Leakage Test. Carryout Functional / Operational Testing At 2 Times Of Working Pressure. , Refitting Onboard:-Refit Overhauled Valves Onboard With New Joint Gaskets. Tighten All Connections And Foundation Bolts, Renew Worn Out Foundation Studs/ Bolts. All Fasteners Shall Be Replaced With New Corrosion-Resistant, Marine Grade Fasteners Suitable For Continuous Sweater Exposure, As Per Specification. Reconnect Actuators/Linkages And Restore System. Carry Out System Pressure Testing And Operational Trial Onboard. Rectify Defects If Any. , Degutting Of Valves :Disconnect Pipelines, Actuators, Hand Wheels And Linkages, Remove Foundation Bolts/Studs, Provide Blanking Of Open Pipe Ends/Valve Chest After Removal, Tag Type And Location Of Valve, Lift And Transport Valves Safely To Workshop. , Repair/ Renewal :-Completely Dismantle/Degut The Valve Including Body, Bonet, Spindle/Stem, Disc, Seat Rings, Bushes, Gland Packing, Seals, Fasteners Etc. Clean All Components And Carry Out Detailed Inspection. Renew Defective/Worn Out Parts Such As Spindle, Disc, Seat Rings, Bushes, Bearings, Studs, Nuts, Seals And Packing. Carry Out Machining, Lapping Of Seats/Discs And Approved Welding/ Build-Up If Required. Replace All Rubber Components And Sealing Elements With New Ones. , Reassembly:-Reassemble Valve With New Gaskets And Packing. Ensure Correct Alignment And Clearances. Lubricate With Approved Grade Lubricants. Conduct Hydrostatic Body Pressure Test. , Testing At Workshop:-Conduct Hydrostatic Body Pressure Test. Conduct Seat Leakage Test. Carryout Functional / Operational Testing At 2 Times Of Working Pressure. , Refitting Onboard:-Refit Overhauled Valves Onboard With New Joint Gaskets, Tighten All Connections And Foundation Bolts, Renew Worn Out Foundation Studs/ Bolts. All Fasteners Shall Be Replaced With New Corrosion-Resistant, Marine Grade Fasteners Suitable For Continuous Sweater Exposure, As Per Specification, Reconnect Actuators/Linkages And Restore System, Carry Out System Pressure Testing And Operational Trial Onboard. Rectify Defects If Any. , Degutting Of Valves :Disconnect Pipelines, Actuators, Hand Wheels And Linkages, Remove Foundation Bolts/Studs, Provide Blanking Of Open Pipe Ends/Valve Chest After Removal, Tag Type And Location Of Valve, Lift And Transport Valves Safely To Workshop. , Repair/ Renewal :-Completely Dismantle/Degut The Valve Including Body, Bonet, Spindle/Stem, Disc, Seat Rings, Bushes, Gland Packing, Seals, Fasteners Etc. Clean All Components And Carry Out Detailed Inspection. Renew Defective/Worn Out Parts Such As Spindle, Disc, Seat Rings, Bushes, Bearings, Studs, Nuts, Seals And Packing. Carry Out Machining, Lapping Of Seats/Discs And Approved Welding/ Build-Up If Required. Replace All Rubber Components And Sealing Elements With New Ones. , Reassembly:-Reassemble Valve With New Gaskets And Packing. Ensure Correct Alignment And Clearances. Lubricate With Approved Grade Lubricants. Conduct Hydrostatic Body Pressure Test. , Testing At Workshop:-Conduct Hydrostatic Body Pressure Test. Conduct Sea Leakage Test. Carryout Functional / Operational Testing At 2 Times Of Working Pressure. , Refitting Onboard:-Refit Overhauled Valves Onboard With New Joint Gaskets. Tighten All Connections And Foundation Bolts. Renew Worn Out Foundation Studs/ Bolts. All Fasteners Shall Be Replaced With New Corrosion-Resistant, Marine Grade Fasteners Suitable For Continuous Sweater Exposure, As Per Specification. Reconnect Actuators/Linkages And Restore System. Carry Out System Pressure Testing And Operational Trial Onboard. Rectify Defects If Any.
BOQ
| Sl. No. | Item Title | Item Description |
| 1 | Degutting of Valves:-Disconnect pipelines, actuators, hand wheels and linkages. Remove foundation bolts/studs. Provide blanking of open pipe ends/valve chest after removal. Tag type and location of valve. Lift and transport valves safely to workshop. | Degutting of Valves:-Disconnect pipelines, actuators, hand wheels and linkages. Remove foundation bolts/studs. Provide blanking of open pipe ends/valve chest after removal. Tag type and location of valve. Lift and transport valves safely to workshop. |
| 2 | Repair/ Renewal:-Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. | Repair/ Renewal:-Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. |
| 3 | Reassembly:-Reassemble valve with new gaskets and packing. Ensure correct alignment and clearances, Lubricate with approved grade lubricants. Conduct hydrostatic body pressure test. | Reassembly:-Reassemble valve with new gaskets and packing. Ensure correct alignment and clearances, Lubricate with approved grade lubricants. Conduct hydrostatic body pressure test. |
| 4 | Testing at workshop:-Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. | Testing at workshop:-Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. |
| 5 | Refitting Onboard:-Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. | Refitting Onboard:-Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. |
| 6 | Degutting of Valves :Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. | Degutting of Valves :Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. |
| 7 | Repair/ Renewal :-Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. | Repair/ Renewal :-Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. |
| 8 | Reassembly:-Reassemble valve with new gaskets and packing. Ensure correct alignment and clearances. Lubricate with approved grade lubricants. Conduct hydrostatic body pressure test. | Reassembly:-Reassemble valve with new gaskets and packing. Ensure correct alignment and clearances. Lubricate with approved grade lubricants. Conduct hydrostatic body pressure test. |
| 9 | Testing at workshop:-Conduct hydrostatic body pressure test. Conduct seat leakage test. Carryout functional / operational testing at 2 times of working pressure. | Testing at workshop:-Conduct hydrostatic body pressure test. Conduct seat leakage test. Carryout functional / operational testing at 2 times of working pressure. |
| 10 | Refitting Onboard:-Refit overhauled valves onboard with new joint gaskets, Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification, Reconnect actuators/linkages and restore system, Carry out system pressure testing and operational trial onboard. Rectify defects if any. | Refitting Onboard:-Refit overhauled valves onboard with new joint gaskets, Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification, Reconnect actuators/linkages and restore system, Carry out system pressure testing and operational trial onboard. Rectify defects if any. |
| 11 | Degutting of Valves :Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. | Degutting of Valves :Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. |
| 12 | Repair/ Renewal :-Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. | Repair/ Renewal :-Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. |
| 13 | Reassembly:-Reassemble valve with new gaskets and packing. Ensure correct alignment and clearances. Lubricate with approved grade lubricants. Conduct hydrostatic body pressure test. | Reassembly:-Reassemble valve with new gaskets and packing. Ensure correct alignment and clearances. Lubricate with approved grade lubricants. Conduct hydrostatic body pressure test. |
| 14 | Testing at workshop:-Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. | Testing at workshop:-Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. |
| 15 | Refitting Onboard:-Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts. Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. | Refitting Onboard:-Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts. Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. |
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