Tender For Design, Supply, installation and commissioning (including loading unloading) of Curd Plant Expansion, Modification Project Additional Work at Panchamrut Dairy, Taloja on Turnkey Basis.
Tender Overview
Project Description
Design, Supply, installation and commissioning (including loading unloading) of Curd Plant Expansion, Modification Project Additional Work at Panchamrut Dairy, Taloja on Turnkey Basis.- raw milk silo with all standard accessories and bird cage: 100 kl, modification in existing raw milk silo valve battery: suitable, smst with all standard accessories: 20 kl, modification for line for recirculation with existing blender: suitable, valve battery modification work in smst valve battery for connecting new smst: suitable, curd milk pasteurizer with all standard accessories, instruments and control for ccr & 6 min holding tube with insulation (4-95-4 deg. c): 10klph, curd milk homogenizer with all standard accessories, plc operated panel & vfd , inlet pt , suction & discharge surge suppressor etc: 10 klph, chilled curd milk storage tank for lassi / youghurt: 5 kl, curd milk transfer pump to curd milk heater : 7.5 klph, curd milk heater: 7.5 klph, conversion of existing smst in to cmst with line modifications and valve battery modification: suitable, expansion of existing incubation room at ground floor: suitable, expansion of existing blast room at ground floor: suitable, linear cup filling machine for 80g cup packing with all standard accessories and cup dispenser with change over part for 400g cup size & cup in box machine: 6000 cup/hr, bucket & matka packing machine with all accessories suitable for 1 to 5 kg bucket /matka packing: 720 tub/hr, shifting of existing cup packing machine from gf to the clean room at first floor: suitable, new cold room at gf for ice-cream nuts and ingredient storage at ground floor with mezzanine floor (14 x 14 mtr): suitable, conveyor modification in existing incubation room: suitable, 4 x 2 kl & 5 kl buffer tank existing tank to be shifted from existing curd area to ffs area: suitable, shifting of 2 x 2 kl existing mixing tanks within clean room as per layout: suitable, wide gap phe for lassi cooling (40-4/20 dec. c): 5 klph, addition of 1 os in existing automation system to be installed in curd cup packing area in 3 x 3 meter room including hardware and software: suitable, ss pipes, valves and fittings for complete plant: suitable, utility distribution for complete plant with hot/cold insulation wherever required: suitable, electrical distribution and modification (if required) in existing pcc/mcc for new equipment: suitable, 1 liter butter milk bottle filling line with all accessories: 30 bpm, shifting of existing pet bottle packing machine from ff clean room to the room behind the mcc room at first floor: suitable, ff blast room repairing/ replacement of existing puf panel: suitable, ice-cream freezer with ammonia based refrigeration system: 2000 l, fruit feeder for 2000l freezer: suitable, tub packing machine 1 & 2 liter facility to be considered with 2 nozzles and 4 nozzles for sundae. topping facility for nuts and slurry variants: suitable, secondary packing for candy machine: suitable, whey separator with feed pump and balance tank: 5 klph, 120 ml cone change part for cone filling machine: suitable, shifting of existing bm machine at gf (single to be shifted and double head to be installed): suitable, modification in existing refrigeration system: suitable, erection & commissioning: suitable
BOQ
| Sl. No. | Item Name |
| 1 | raw milk silo with all standard accessories and bird cage: 100 kl |
| 2 | Modification in Existing raw Milk silo Valve Battery: Suitable |
| 3 | SMST with All standard Accessories: 20 KL |
| 4 | Modification for Line for recirculation with existing blender: Suitable |
| 5 | Valve battery modification work in SMST valve battery for connecting new SMST: Suitable |
| 6 | Curd Milk Pasteurizer with All standard Accessories, instruments and control for CCR & 6 Min Holding tube with insulation (4-95-4 Deg. C): 10KLPH |
| 7 | Curd Milk Homogenizer with All standard Accessories, PLC operated panel & VFD , inlet PT , Suction & Discharge surge suppressor etc: 10 KLPH |
| 8 | Chilled Curd milk storage tank for lassi / Youghurt: 5 KL |
| 9 | Curd Milk transfer pump to Curd Milk heater : 7.5 KLPH |
| 10 | Curd milk heater: 7.5 KLPH |
| 11 | Conversion of existing SMST in to CMST with line modifications and valve battery modification: Suitable |
| 12 | Expansion of existing Incubation Room at Ground floor: Suitable |
| 13 | Expansion of existing blast Room at Ground floor: Suitable |
| 14 | Linear Cup filling machine for 80g cup packing with all standard accessories and Cup dispenser with change over part for 400g cup size & Cup in Box machine: 6000 Cup/Hr |
| 15 | Bucket & Matka Packing machine with all accessories suitable for 1 to 5 Kg bucket /Matka packing: 720 Tub/Hr |
| 16 | Shifting of existing cup packing machine from GF to the clean room at first floor: Suitable |
| 17 | New cold room at GF for ice-cream nuts and ingredient storage at ground floor with mezzanine floor (14 x 14 mtr): Suitable |
| 18 | Conveyor modification in existing incubation room: Suitable |
| 19 | 4 x 2 KL & 5 KL buffer tank existing tank to be shifted from existing curd area to FFS area: Suitable |
| 20 | Shifting of 2 x 2 KL Existing mixing tanks within clean room as per layout: Suitable |
| 21 | Wide gap PHE for Lassi Cooling (40-4/20 Dec. C): 5 KLPH |
| 22 | Addition of 1 OS in existing automation system to be installed in curd cup packing area in 3 x 3 meter room including hardware and software: Suitable |
| 23 | SS pipes, valves and Fittings for complete plant: Suitable |
| 24 | Utility distribution for complete plant with hot/cold insulation wherever required: Suitable |
| 25 | Electrical Distribution and modification (if required) in existing PCC/MCC for new equipment: Suitable |
| 26 | 1 Liter Butter Milk bottle filling line with all Accessories: 30 BPM |
| 27 | Shifting of existing PET bottle packing machine from FF clean room to the room behind the MCC room at first floor: Suitable |
| 28 | FF blast room repairing/ replacement of existing PUF panel: Suitable |
| 29 | Ice-cream freezer with Ammonia based refrigeration system: 2000 L |
| 30 | Fruit feeder for 2000L freezer: Suitable |
| 31 | Tub packing machine 1 & 2 liter facility to be considered with 2 nozzles and 4 nozzles for Sundae. Topping facility for nuts and slurry variants: Suitable |
| 32 | Secondary packing for Candy Machine: Suitable |
| 33 | Whey Separator with Feed pump and balance tank: 5 KLPH |
| 34 | 120 ml cone change part for cone filling machine: Suitable |
| 35 | Shifting of Existing BM machine at GF (Single to be shifted and double head to be installed): Suitable |
| 36 | Modification in Existing Refrigeration System: Suitable |
| 37 | Erection & Commissioning: Suitable |
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