Bids Are invited for Supply Of Precision Surface Grinder Of 400 X 250 Mm Working Area - Precision Surface Grinder (Large Size) , Precision Surface Grinding Machine With Laminated, Hand Scraped Turcite For Both Cross Feed And V Guide Ways. High Precis
Tender Overview
Project Description
Bids Are invited for Supply Of Precision Surface Grinder Of 400 X 250 Mm Working Area - Precision Surface Grinder (Large Size) , Precision Surface Grinding Machine With Laminated, Hand Scraped Turcite For Both Cross Feed And V Guide Ways. High Precision Surface Grinding Machine, Alloy Steel Hardened And Ground Spindle Running On Antifriction Bearings, Precision Ground Guide Ways Lined With Antifriction Abrasion Resistant Material, Manual Operated Down Feed With Fine Adjustment, Complete Coolant System, Rigid Table And Wheel Guards, Splash Guards, Automatic Lubrication For Guide Ways, Safety Limit Stops For All Table And Wheel Head Movements, Spring Loaded Stop Dogs For Longitudinal Movement. , Field Of Application , The Machine Will Be Used For The Following Applications: , Machine Structure , The Machine Frame Should Be From High Quality Cast Iron Combined With An Outstanding Structural Design. Frame Should Be Stress Relieved To Ensure Maximum Rigidity, Stability, And Machining Accuracy. , Drive Elements , X Axis Feed (Longitudinal Travel) By Hydraulic / Dc Valve And Y Axis Feed (Cross) To Be Run With The Precision Preloaded Re- Circulating Hardened & Ground, As Per Oem Design, Ball Screws Of Reputed Make Z Axis Feed (Vertical Travel) To Be Run With The Precision Preloaded Re- Circulating Hardened & Ground Ball Screws Or Oem Designed System , Working Area , Grinding Area (L X W) Min. 400 X 250Mm Or More , Longitudinal Axis Grinding Length Min. 400 Mm Or More , Cross Transverse Table / Wheel Head Min. 250 Mm Or More , Vertical Travel (Y Axis) Min. 250 Mm Or More , Spindle Centre To Table Surface Min. 400 Mm Or More , Max Load To Table Minimum 100 Kg Or More , Machine Table , Magnetic Table Size (L X W) : Min. 400 X 250 Mm Or More , Table Size: 400 X 250 Mm Or More , Length Min. 400 Mm X Width Min. 250 Mm Or Better , Technical Data , Table And Axis Movement , Spindle & Grinding Wheel , Grinding Machine Control Unit , Motor Power , Auto Central Lubrication System , Electrical Connection , Coolant System: , Accessories , Set Of Grinding Wheels For Roughing And Finishing Of Non Ferrous Metal, Non Hardened And Hardened Tool Steel. , 2 Nos. Grinding Wheel Flanges. , Wheel Balancing Stand With Arbor , Grinding Wheel Cl Ing/ Extraction Bolt , Standard Hand Tools , Wheel Dressing Unit , Coolant Unit , Magnetic Separator , Machine L Suitable , Splash Guards On Both Sides Of Table , Centralised Lubrication System , Panel Cooling System , Machine Leveling Base With Anti Vibration Pads. , Set Of Standard Tools Required For Operating Of The Machine, Like Spanners, Allen Keys And Grease Gun, Etc. , 6.5 Mm Pithch Electro Magnetic Chuck (Min. Area 400X250mm) With Controller , Radius And Angle Dresser , Splash Guard For Grinding And Machine Table. , Machine L Suitable , First Filling Oil , Spare Parts , Spare And Wear Parts For Two Years. , A Detailed Recommendation List Must Be Provided With Price List Along With The Quotation. , Documentation (Two Hard Copy And One Soft Copy) , Detailed Layout Plan And Prospect To Be Given , Operating And Programming Instruction , Installation And Commissioning Instructions , Quality -Test Records , Circuit Diagrams , Maintenance / Repair Charts , Preventive Maintenance Instructions , Lubrication Chart & Lubricant List , Instruction Manual For Supplied Oils, First Filling , Requirement For Power Supply Controlled Stabilizing Has To Be Given. , Detailed Invoice And Packing List Of All Items And Devices And Detailed Prospect Of Machine & All Other Accessories To Be Enclose In The Respective Boxes. Lifting Instruction To Be Shown In Packing List. , Installation & Commissioning , Installation And Commissioning At The Site Of Delivery Will Be The Responsibility Of The Supplier. The Acceptance Of The Machine Will Be Subjected Under Compliance Of Gt Testing As Per Standard Test Charts And Accuracy Test On Machined S Le Component , Unloading The Machine From Lorry At Site, Unpacking And Transporting The Machine To The Point Of Installation Will Be The Responsibility Of The Supplier. , Necessary Electrical Cables And Making New Earth Pit Required For Connecting The Machine From The Nearby Power Source Will Be The Responsibility Of The Supplier. , The Final Geometrical Accuracy Test Needs To Be Carried Out By Supplier After Installation And Commissioning Of The Machine. The Accuracy Of The Machine Need To Be Verified As Per Drawing On A S Le Test Peice. The Test Peice Drawing Will Be Provided By The Purchaser At The Time Of Placing The Contract. The Accuracy Test Report Required To Be Signed Jointly By The Customer And Supplier. , Training Must Be Provided At Final Destination Place And Shown Separately In Quotation. , Operator Training 3 Days , Maintenance Training 2 Days , Service , The Authorized Service Partner In India (Name & Address) Must Be Certified And Shown In The Quotation. , Warranty , Manufacturer Should Have Established After Sales & Service Network In India , No. Of Similar Machine Installed In India Minimum 10 Nos.
BOQ
| Sl. No. | Item Title | Item Description |
| 1 | Precision Surface Grinder (Large Size) | Precision Surface Grinder (Large Size) |
| 2 | Precision Surface Grinding machine with laminated, hand scraped Turcite for both cross feed and V guide ways. High Precision Surface Grinding machine, alloy steel hardened and ground spindle running on antifriction bearings, precision ground guide ways lined with antifriction abrasion resistant material, manual operated down feed with fine adjustment, complete coolant system, rigid table and wheel guards, splash guards, automatic lubrication for guide ways, safety limit stops for all table and wheel head movements, spring loaded stop dogs for longitudinal movement. | Precision Surface Grinding machine with laminated, hand scraped Turcite for both cross feed and V guide ways. High Precision Surface Grinding machine, alloy steel hardened and ground spindle running on antifriction bearings, precision ground guide ways lined with antifriction abrasion resistant material, manual operated down feed with fine adjustment, complete coolant system, rigid table and wheel guards, splash guards, automatic lubrication for guide ways, safety limit stops for all table and wheel head movements, spring loaded stop dogs for longitudinal movement. |
| 3 | Field of Application | Field of Application |
| 4 | The Machine will be used for the following Applications: | The Machine will be used for the following Applications: |
| 5 | Machine Structure | Machine Structure |
| 6 | The machine frame should be from high quality cast iron combined with an outstanding structural design. Frame should be stress relieved to ensure maximum rigidity, stability, and machining accuracy. | The machine frame should be from high quality cast iron combined with an outstanding structural design. Frame should be stress relieved to ensure maximum rigidity, stability, and machining accuracy. |
| 7 | Drive Elements | Drive Elements |
| 8 | X axis feed (Longitudinal Travel) by hydraulic / DC Valve and Y axis feed (Cross) to be run with the precision preloaded re- circulating Hardened & ground, as per OEM design, ball screws of reputed make Z axis feed (vertical Travel) to be run with the precision preloaded re- circulating Hardened & ground ball screws or OEM designed system | X axis feed (Longitudinal Travel) by hydraulic / DC Valve and Y axis feed (Cross) to be run with the precision preloaded re- circulating Hardened & ground, as per OEM design, ball screws of reputed make Z axis feed (vertical Travel) to be run with the precision preloaded re- circulating Hardened & ground ball screws or OEM designed system |
| 9 | Working area | Working area |
| 10 | Grinding Area (L x W) Min. 400 x 250mm or more | Grinding Area (L x W) Min. 400 x 250mm or more |
| 11 | Longitudinal axis grinding length Min. 400 mm or more | Longitudinal axis grinding length Min. 400 mm or more |
| 12 | Cross Transverse table / wheel head Min. 250 mm or more | Cross Transverse table / wheel head Min. 250 mm or more |
| 13 | Vertical travel (Y Axis) Min. 250 mm or more | Vertical travel (Y Axis) Min. 250 mm or more |
| 14 | Spindle Centre to Table Surface Min. 400 mm or more | Spindle Centre to Table Surface Min. 400 mm or more |
| 15 | Max load to table Minimum 100 kg or more | Max load to table Minimum 100 kg or more |
| 16 | Machine Table | Machine Table |
| 17 | Magnetic Table size (L x W) : Min. 400 x 250 mm or more | Magnetic Table size (L x W) : Min. 400 x 250 mm or more |
| 18 | Table size: 400 x 250 mm or more | Table size: 400 x 250 mm or more |
| 19 | Length Min. 400 mm X width Min. 250 mm or better | Length Min. 400 mm X width Min. 250 mm or better |
| 20 | Technical Data | Technical Data |
| 21 | Table and axis movement | Table and axis movement |
| 22 | Spindle & Grinding wheel | Spindle & Grinding wheel |
| 23 | Grinding machine control unit | Grinding machine control unit |
| 24 | Motor Power | Motor Power |
| 25 | Auto Central lubrication system | Auto Central lubrication system |
| 26 | Electrical connection | Electrical connection |
| 27 | Coolant System: | Coolant System: |
| 28 | Accessories | Accessories |
| 29 | Set of grinding wheels for roughing and finishing of non ferrous metal, non hardened and hardened tool steel. | Set of grinding wheels for roughing and finishing of non ferrous metal, non hardened and hardened tool steel. |
| 30 | 2 Nos. Grinding wheel flanges. | 2 Nos. Grinding wheel flanges. |
| 31 | Wheel Balancing Stand with Arbor | Wheel Balancing Stand with Arbor |
| 32 | Grinding wheel clamping/ extraction bolt | Grinding wheel clamping/ extraction bolt |
| 33 | Standard Hand Tools | Standard Hand Tools |
| 34 | Wheel Dressing Unit | Wheel Dressing Unit |
| 35 | Coolant Unit | Coolant Unit |
| 36 | Magnetic Separator | Magnetic Separator |
| 37 | Machine Lamp Suitable | Machine Lamp Suitable |
| 38 | Splash Guards on both sides of Table | Splash Guards on both sides of Table |
| 39 | Centralised Lubrication system | Centralised Lubrication system |
| 40 | Panel Cooling system | Panel Cooling system |
| 41 | Machine Leveling base with anti vibration pads. | Machine Leveling base with anti vibration pads. |
| 42 | Set of standard tools required for operating of the machine, like spanners, Allen Keys and grease gun, etc. | Set of standard tools required for operating of the machine, like spanners, Allen Keys and grease gun, etc. |
| 43 | 6.5 mm pithch Electro Magnetic Chuck (Min. Area 400x250mm) with controller | 6.5 mm pithch Electro Magnetic Chuck (Min. Area 400x250mm) with controller |
| 44 | Radius and Angle Dresser | Radius and Angle Dresser |
| 45 | Splash guard for grinding and machine table. | Splash guard for grinding and machine table. |
| 46 | Machine Lamp Suitable | Machine Lamp Suitable |
| 47 | First filling Oil | First filling Oil |
| 48 | Spare Parts | Spare Parts |
| 49 | Spare and wear parts for two years. | Spare and wear parts for two years. |
| 50 | A Detailed recommendation list must be provided with price list along with the quotation. | A Detailed recommendation list must be provided with price list along with the quotation. |
| 51 | Documentation (Two hard copy and one soft copy) | Documentation (Two hard copy and one soft copy) |
| 52 | Detailed Layout plan and Prospect to be Given | Detailed Layout plan and Prospect to be Given |
| 53 | Operating and Programming Instruction | Operating and Programming Instruction |
| 54 | Installation and Commissioning instructions | Installation and Commissioning instructions |
| 55 | Quality -Test Records | Quality -Test Records |
| 56 | Circuit Diagram's | Circuit Diagram's |
| 57 | Maintenance / Repair Charts | Maintenance / Repair Charts |
| 58 | Preventive Maintenance Instructions | Preventive Maintenance Instructions |
| 59 | Lubrication Chart & Lubricant list | Lubrication Chart & Lubricant list |
| 60 | Instruction manual for supplied oils, First Filling | Instruction manual for supplied oils, First Filling |
| 61 | Requirement for Power supply controlled stabilizing has to be given. | Requirement for Power supply controlled stabilizing has to be given. |
| 62 | Detailed invoice and packing list of all Items and devices and detailed prospect of machine & all other Accessories to be enclose in the respective boxes. Lifting instruction to be shown in packing list. | Detailed invoice and packing list of all Items and devices and detailed prospect of machine & all other Accessories to be enclose in the respective boxes. Lifting instruction to be shown in packing list. |
| 63 | Installation & Commissioning | Installation & Commissioning |
| 64 | Installation and Commissioning at the site of delivery will be the responsibility of the supplier. The acceptance of the machine will be subjected under compliance of GT testing as per standard test charts and accuracy test on machined sample component | Installation and Commissioning at the site of delivery will be the responsibility of the supplier. The acceptance of the machine will be subjected under compliance of GT testing as per standard test charts and accuracy test on machined sample component |
| 65 | Unloading the machine from lorry at site, unpacking and transporting the machine to the point of installation will be the responsibility of the supplier. | Unloading the machine from lorry at site, unpacking and transporting the machine to the point of installation will be the responsibility of the supplier. |
| 66 | Necessary electrical cables and making new earth pit required for connecting the machine from the nearby power source will be the responsibility of the supplier. | Necessary electrical cables and making new earth pit required for connecting the machine from the nearby power source will be the responsibility of the supplier. |
| 67 | The Final geometrical accuracy test needs to be carried out by supplier after installation and commissioning of the machine. The accuracy of the machine need to be verified as per drawing on a sample test peice. The test peice drawing will be provided by the purchaser at the time of placing the contract. The accuracy test report required to be signed jointly by the customer and supplier. | The Final geometrical accuracy test needs to be carried out by supplier after installation and commissioning of the machine. The accuracy of the machine need to be verified as per drawing on a sample test peice. The test peice drawing will be provided by the purchaser at the time of placing the contract. The accuracy test report required to be signed jointly by the customer and supplier. |
| 68 | Training must be provided at final destination place and shown separately in quotation. | Training must be provided at final destination place and shown separately in quotation. |
| 69 | Operator Training 3 days | Operator Training 3 days |
| 70 | Maintenance Training 2 days | Maintenance Training 2 days |
| 71 | Service | Service |
| 72 | The authorized Service Partner in India (Name & Address) must be certified and shown in the Quotation. | The authorized Service Partner in India (Name & Address) must be certified and shown in the Quotation. |
| 73 | Warranty | Warranty |
| 74 | Manufacturer should have established after sales & service network in India | Manufacturer should have established after sales & service network in India |
| 75 | No. of similar machine installed in India minimum 10 nos. | No. of similar machine installed in India minimum 10 nos. |
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