Tender For Repairing, Refixing/Replacement & Maintenance Of Signaling And Telecommunication Gears/Euipment, Hiring Of Manpower And Other Related Work In Vaitarna- Sachin Section Of Western Dedicated Freight Corridor (Wdfc) Under Cgm/Mumbai 186Km For
Tender Overview
Project Description
Tender for Repairing, Refixing/Replacement & Maintenance Of Signaling And Telecommunication Gears/Euipment, Hiring Of Manpower And Other Related Work In Vaitarna- Sachin Section Of Western Dedicated Freight Corridor (Wdfc) Under Cgm/Mumbai 186Km For A Period Of 24 Months As Per Boq
BOQ
| Sl. No. | Item Description |
| 1 | Schedule A Supply & Execution |
| 2 | Digging of 1.2 mtr deep and 0.3 mtr wide trenches in all type of soils, including soft rock as per approved cable route plan and back filling the trench after laying of cables. It includes clearing of roots of trees and bushes and temporary obstructions on the selected cable route, ramming of soil and planting of cable marker at every 50 mtrs and at every location where direction of trench changes. The item includes covering of laid cables by sieved soil upto 5 cm before covering by bricks. Where digging of 1.2 mtr depth is not possible or depth is reduced/increased as per instructions given by engineer incharge then payment will be decreased/increased proportionately to the depth of trench. Note: Cable trenching between Station Limit (i.e. from Distant to Distant Signals) should be done at distance of 3.0 mtrs(minimum) from centre line of track and Outside Station Limit, cable trenching will be done at distance of 5.5 mtrs(minimum) from centre line of track. If above mentioned minimum distances are not available at site then trenching will be done by contractor as per instructions issued by Site Engineer |
| 3 | All work pertaining to Horizontal Directional Drilling (HDD)/Boring and trenchless cabling. It includes supply, transportation and insertion of self-lubricated HDPE Pipe and laying of cables in boring under the track/road by using different sizes of pipes depending on total number of cables will be crossed. The depth of horizontal boring should be minimum 1 mtr from rail flange/road level. This item will be used for track crossing of running lines. By using self-lubricated HDPE Pipe of 120 mm outer dia. and 103.5 mm inner dia. in the bore and laying of cables in the bore under the track/road. |
| 4 | Laying of S&T cables of various cores/pairs/quads in trenches/GI Pipes/RCC ducts/ DWC Pipes/Trucking etc, laying of OFC ducts in trenches including laying of cables in track crossings and road crossings. It includes placing of half cut DWC pipes, pre-fabricated ducts and DWC pipes. It also includes provision of labels on each cable of colored plastic adhesive tapes or any other identifiable marker to give the cable number at each termination point G.P. The contractor will do meggering of all the cables (main & tail)before laying as well as after laying under the supervision of engineer incharge. Meggering test report of each cable will be signed jointly by authorized site representative of contractor and site engineer incharge. Note: The length of the cables laid will include length of the cables which have been coiled for termination purposes. Half cut DWC pipes, pre- fabricated ducts and DWC pipes shall be supplied by DFCCIL.( rate mention for individual ietms) |
| 5 | Termination of Outdoor Cables (Main Cables /tail cables) at both ends in location boxes, cable termination rack in relay room, station building, generator room etc. The item includes dressing of cables and wires with dressing threads as per standard practice. All material required for this item will be supplied by contractor. The outdoor cable shall be terminated in Relay Room, DG Room, ASM Room etc under supervision and instructions issued by Engr. in charge of the work. |
| 6 | Cement concrete work for miscellaneous items in ratio 1:3:6. Item includes excavation, ramming of CC by using vibrator, curing and plastering with cement and sand mixture (aggregate will not exceed beyond 3.8 cm). The aggregate cement and sand will be supplied by contractor. |
| 7 | Providing brick masonry in ratio 1:6 cement and mortar including plastering with 1:4 cement and sand mixture both sides of bricks with thickness 20 mm each end with contractor's own 'B' Class bricks. It also includes excavation, curing, grouting, bolting etc. wherever required. 'B' Class bricks, sand and cement (ISI mark) will be supplied by the Contractor. |
| 8 | Blowing/drawing of OFC cables in the HDPE duct along with all the protective work as per approved standard and instructions of site Engineer |
| 9 | Repairing of Single case foundation by excavation and casting it with contractor's cement, brick and other materials as per Drawing No. 6-AL-TYP- CW-8006 with latest amendment if any, and as per scope of work. Contractor has to completely break the entire foundation retaining the existing MS frame. The entire work shall be executed by the contractor to the Satisfaction of Site Engineer |
| 10 | Repairing of half case foundation by excavation and casting it with contractor's cement, brick and other materials as per Drawing No. 6-AL-TYP- CW-8005 with latest amendment if any, and as per scope of work. Contractor has to completely break the entire foundation retaining the existing MS frame. The entire work shall be executed by the contractor to the Satisfaction of Site Engineer |
| 11 | Strengthening of foundation of signals, Full/Half location boxes, by carrying out earth work around the foundation, ramming of refilled earth, carrying out masonry work from bottom of earth work using country stones & cement masonry to prevent the earth from slipping down the bank. This also includes supply of required masonry materials. |
| 12 | Shifting and Installation of Apparatus Case Single (Full) Drawing No.-6/BL/TYP/CW/8024/0 with latest amendment, if any. |
| 13 | Shifting and Installation of Apparatus Case (Half) Drawing 6/BL/TYP/CW/8023/0 with latest amendment, if any. |
| 14 | Refixing of electrical point machines and ground connection. This would include removal of old/existing point machine and fixing of new/overhauled motor. This would also include bringing the new machines from station / IMD/IMSD to site and taking the old / released machines from site to station/ IMD/IMSD. (With separate manpower) |
| 15 | Lettering/Numbering of Signals, Point Machine, Track Lead junction Boxes, Block joints, Apparatus Cases etc. (each item to be taken as One Unit). This work will be carried out as per the standard practice or as per site in charge's instructions. |
| 16 | Lettering / Numbering Termination particulars, equipment's names etc., legibly and neatly inside location boxes. Full Case. |
| 17 | Lettering / Numbering Termination particulars, equipment's names etc., legibly and neatly inside location boxes. Half Case. |
| 18 | Jointing of 4 / 6 quad /Signaling cable with Heat Shrinkable straight through Jointing Kit. All the material required for the work are to be arranged by contractor himself at his own cost except Thermo shrinkable Joint Kit/Rapid Joint kit. After jointing the cable through test such as insulation test, continuity cable losses etc. to be carried out jointly with DFC Site incharge. If any defect or any damage is observed during jointing, the contactor has to redo the joint free of cost. |
| 19 | Demounting and Replacement of Wheel Sensor (Track Device) of Multi-Section Digital Axle Counter (MSDAC) including disconnection and reconnection of tail cable at TLJB. This includes complete removal of Wheel Sensor (mounted on the rail) along with the tail cable under the rail.The Contractor shall ensure the proper alignment of the Wheel Sensor at the time of mounting the new Wheel Sensor. Wheel sensor shall be supplied by DFCCIL. The Contractor shall bring the new wheel sensor from station / IMD/ IMSD to site and shall take the old / released wheel sensor from site to station/ IMD/ IMSD. The work shall be completed as per OEM's guidelines and Technical Requirement & Specification under the supervision of DFC site incharge.(With separate manpower) |
| 20 | Replacement of old signal unit /signal route of main signal. This would include releasing of old unit from top of signal post, erection and mounting of new signal unit over the post including wiring of Main Signal LED/Signal route of main signal as per Technical Specification. This also includes bringing new signal unit from station/IMD/IMSD to site and bring back old unit from site to station/IMD/IMSD. |
| 21 | Installation, erection and wiring of CLS unit, Post, Ladder & Base, LED unit including laying out of Tail Cable from Location box. Wiring of CLS unit shall be carried out as per Technical Specification. This also includes erection of auxiliary signals like calling on, shunt signal, A marker. The Material shall be supplied by DFCCIL. |
| 22 | Installation, erection and wiring of Junction Type/ \\"V\\" Type Route Indicator (LED Type)/Seven Segment Route display Unit. Wiring shall be carried out as per Technical Specification. The Material shall be supplied by DFCCIL |
| 23 | Installation, erection of Shunt Signal Units with base & post and laying out of tail cable from location box and Wiring of Shunt Signal LED unit as per Technical Specification. The Material shall be supplied by DFCCIL. |
| 24 | Cutting of all types of Road/Platforms Trenching & Excavation to depth of 300mmx300mm wide approx. refilling after laying of GI/DWC (To be provided by DFCC) Pipes and repairing to restore to original condition. |
| 25 | 24A Splicing of 12 Fibre |
| 26 | 24B Splicing of 24 Fibre |
| 27 | 24C Splicing of 48 Fibre OFC |
| 28 | 25 Construction of OFC jointing pit of size1mx1mx0.6m, using bricks ,sand and cement in the ratio1:3.The thickness of the wall shall be 120mm.The top cover shall be of concrete of thickness75mm with two iron handles on top of it.The pit shall be covered with sand after putting the joint enclosure.All construction material to be supplied by contractor. |
| 29 | Straight Joint enclusre complete with all accessories along with enclosures with heat shrinkable splice protection sleeve as per RDSOspec.RDSO/SPN/TC68/2014 Revision1.0, Amndt.1.0 or latest.Splice losses in no case should be more than 0.1 dB. |
| 30 | 27A Supply & Fixing of Hylam Sheet (1220mm x 1220mm x 10mm), of minimum Grade P5, on Apparatus Case/Location Boxes for wiring of Signalling Circuits and Cable Termination, fixing on suitable size Contractor's angle and string rod for supporting cable on back side, including fixing of Terminals/Fuses as per location diagram/plan and technical specifications, with drilling of holes on either side of terminals/fuses and other places as required for Cable Conductor/Wires entry and fixing of sheet.(Full case) |
| 31 | 27B Supply & Fixing of Hylam Sheet (1220mm x 1220mm x 10mm), of minimum Grade P5, on Apparatus Case/Location Boxes for wiring of Signalling Circuits and Cable Termination, fixing on suitable size Contractor's angle and string rod for supporting cable on back side, including fixing of Terminals/Fuses as per location diagram/plan and technical specifications, with drilling of holes on either side of terminals/fuses and other places as required for Cable Conductor/Wires entry and fixing of sheet.(half case) |
| 32 | Dismantling and releasing of Location Boxes/Apparatus Cases/Junction Boxes which include releasing of terminal boards, relays, terminals, batteries track feed chargers and other associated fitting installed in the locations. |
| 33 | 29A Supply of Disconnect terminal Block, Screw less type, as per RDSO Spec no. RDSO/SPN/189/2004. With the latest ammendment: Disconnect Termincal block, screw less type, 4-wire front entry (two input and Two Output) The color will be decided by Engineer in charge as per RDSO spec no. RDSO/SPN/189/2004 with latest amendments. |
| 34 | 29B Supply of Disconnect terminal Block, Screw less type, as per RDSO Spec no. RDSO/SPN/189/2004. With the latest ammendment: Supply of End plate 2.5mm/0.091 in thick as per site requirement |
| 35 | 29C Supply of Disconnect terminal Block, Screw less type, as per RDSO Spec no. RDSO/SPN/189/2004. With the latest amendment: Supply of End stopper 10mm.0.0394 in width as per site requirement |
| 36 | 29D Supply of Disconnect terminal Block, Screw less type, as per RDSO Spec no. RDSO/SPN/189/2004. With the latest ammendment:Supply of carrier Rails ( Din Rail) for above 35mm x 7.5mm, 1mm/0.039 in thickness un-slotted type as per site requirement |
| 37 | 30 Supply of 4 connection points single potential through screw less terminal block for 6 Sq.mm-35 Sq.mm, 4 connection points 284-621/624 or superior, suitable for power cable connection. |
| 38 | 31A Excavation and Casting of Apparatus Case foundation with contractors own materials including cement and anchor bolts of standard size. The required scaffolding Ferma etc. for Casting of foundation will have to be brought by the contractor at his own cost. : Single Case |
| 39 | 31B Excavation and Casting of Apparatus Case foundation with contractors own materials including cement and anchor bolts of standard size. The required scaffolding Ferma etc. for Casting of foundation will have to be brought by the contractor at his own cost. : Half Case |
| 40 | 32A Installation of Apparatus Cases with miniature \\"E\\" type lock on CC foundation. This includes filing of location foundations with river bed sand and plastering on top of the sand. \\"E\\" Type lock will be provided bt Railway. : Single Case |
| 41 | Installation of Apparatus Cases with miniature \\"E\\" type lock on CC foundation. This includes filing of location foundations with river bed sand and plastering on top of the sand. \\"E\\" Type lock will be provided bt Railway. : Half Case |
| 42 | Fabrication and fixing of phenolic laminated sheet of grade P3 ,minimum10mm thick,as per Apparatus case diagram/plan,in location box by providing all fixtures like ARA/Disconnect terminals,fuse blocks,fuses,relays on square bars etc.including fixing of PVC coated string rods at the back side for cable support with contractor's own material like iron angle,nuts,bolts etc.The iron angle for fixing shall be minimum 3mm thick.This also includes fixing of teak wood shelf minimum 25mm thick for holding track circuit equipments.The work shall be done as per instructions of Rly engineer at site. (Apparatus case Half) |
| 43 | Fabrication and fixing of phenolic laminated sheet of grade P3 ,minimum10mm thick,as per Apparatus case diagram/plan,in location box by providing all fixtures like ARA/Disconnect terminals,fuse blocks,fuses,relays on square bars etc.including fixing of PVC coated string rods at the back side for cable support with contractor's own material like iron angle,nuts,bolts etc.The iron angle for fixing shall be minimum 3mm thick.This also includes fixing of teak wood shelf minimum 25mm thick for holding track circuit equipments.The work shall be done as per instructions of Rly engineer at site. (Apparatus case full) |
| 44 | Schedule B- S&T Maintenance Items |
| 45 | 1A Execution of Maintenance activities of Electrically Operated Points as per Maintenance Schedule (Annexure-D): Crossing Station(Ancheli =16, Pardi =17, Palghar = 15) |
| 46 | 1B Execution of Maintenance activities of Electrically Operated Points as per Maintenance Schedule (Annexure-D): Junction station (UBRN = 35) |
| 47 | 1C Execution of Maintenance activities of Electrically Operated Points as per Maintenance Schedule (Annexure-D): Junction station (Saphale = 21) |
| 48 | 2A Execution of Maintenance activities of MSDAC, Color light signals, Cables, Location Boxes etc. as per Maintenance Schedule (Annexure-D): Crossing Station |
| 49 | 2B Execution of Maintenance activities of MSDAC, Color light signals, Cables, Location Boxes etc. as per Maintenance Schedule (Annexure-D): Junction Station |
| 50 | 2C Execution of Maintenance activities of MSDAC, Color light signals, Cables, Location Boxes etc. as per Maintenance Schedule (Annexure-D): Block Section |
| 51 | Schedule C-Provision of MTS/Helper |
| 52 | Provision of multi-tasking staff/Helper to carry out different Maintenance Activities and S & T work related to Enginnering /Signalling block of CTR/TTR/TSR or others, as per Annexure-A (Educational Qualification and Experience Requirement As per Annexure-B) Please Enable Macros to View BoQ information |
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