Tender For Special Repairs For Replacement Of Ber Ac Plant And Cooling Appliances At installation Shivaji, Station Lonavla
Tender Overview
Project Description
Tender for Special Repairs For Replacement Of Ber Ac Plant And Cooling Appliances At installation Shivaji, Station Lonavla
Corrigendum
| Sr No | Corrigendum Date | Corrigendum | Type | New Submission Date |
|---|---|---|---|---|
| 1 | 23-Sep-2026 | Corrigendum_1 | Date | 22-Oct-2026 |
BOQ
| Sl. No. | Item Description |
| 1 | Dismantling and taking down old central AC plants of various type comprising demolition of foundation,compressors-03 Nos, Chillers - 03 Nos, condenser pumps -03 Nos,Chilled water pump - 03 Nos, cooling tower - 03 Nos, AHU- 03 Nos, with control switches, condenser ,chiller water pipe lines,all connected items etc. should be deposited to MES store all as directed by Engineer-in-charge. |
| 2 | Supply, Installation, Testing & Commissioning of Water Cooled Inverter VFD Hermatic Scroll Compressor Chiller unit (2 working + 1 standby) minimum 38 TR Capacity including PCC foundation, each having minimum capacity 38 TR with scroll compressor energy efficient and eco friendly R-134 A / R-404 / R-407 / R 410 refrigerant ,condenser with microprocessor control . The Unit shall have compressor mounting arrangement on rubber Grommets with metal sleeves, Water cooled shell & tube type condenser , evaporator duly insulated, Thermostatic expansion valve . Unit shall have filter dryer, pressure switch i.e. HP/LP, Electronic Thermostat Flow switch at chiller, Integral Refrigerant Piping & wiring, Accessories as required and called for, automatic and safety control mounted in central console Electronic microprocessor with soft starter panel central overloaded protector including comprising of following accessories/ facilities: |
| 3 | Sl No. 2 continued:-(A) Mode:(i) Auto/Manual(ii) Single Phasing Protection.(iii) Compressor Restart Protection.(iv) 10- Sec Time Delay between System.(v) Short Circuit Protection 5°C - Anti Freeze Protection.(vi) Display on Micro control indicating .(vi) Display on Micro control indicating compressor on, (vii) Crankcase Heater ON/Off, Entering/Leaving water Temp(B) Refrigerant: (i) R-134A or any other non CFC/non HCFC gas.(ii) Actual capacity as per Ambient condition.(C) Chiller(i) Chilled water Inlet Temp. 12˚ C.(ii) Chilled water outlet Temp. 7˚ C |
| 4 | Sl No. 2 continued:-(D) Condenser(i) Condenser water Inlet Temp. 30˚C(ii) Condenser water outlet Temp. 34˚ C.(iIi) Flow Rate 7.59 L/s.(iv) Fouling Factor 0.0440 M2.K/KW.(v) water cooled VFD driven chiller should have Max IPLV (Kw/TR) =0.49 Kw/TR(vi) The Entire plant shall have Max IPLV (Kw/TR) = 0.60 Kw/TR.Note:-(i) Plant offered by the tenderer must confirm to meet the desired condition 23+/-2 0C,RH 55+/- 5 %.(ii) The water flow rate are appropriate & minor variation as per OEM design of the chiller is acceptable while meeting other criterias.(iii) Inlet & Outlet temperature conditions for the condenser water are appropriate & minor variation as per the deisgn of equipment by OEM is allowed.(iv) The system integration shall be done & achieve the deisgn condition as mentioned above.(v) The contractor shall submit heat load and drawing vetted by OEM and approved by accepting officer with duly supported specification of all components of AC plant.(vi) AC plant shall be commissioned by OEM.(vii) Bidder to be quote the cost of one chiller unit. |
| 5 | Supply and Fix FRP Induced draft rectangular counter flow typeCooling Tower (2 W,1S) with FRP basin of capacity 46 TR minimum with squirrel cage, vertical flangemounted extended thread shaft type, induction motor with totally enclosed weather proof enclosure, connecting the inlet & outlet existing pipelines including PVC Fins,Eliminator, FRP Fan Deck, Hardware etc as specified in OEM manual & as directed by Engineer-in-charge. Note : Bidder to be quote the cost of one cooling tower. |
| 6 | Supply and install of Nonchemical type on-line scale preventor on line electrostatic non chemical water treatment system with electrically operated control panel to be fixed on main header suittable for AC Plant 76 TR. The outer casing shall be of 304 grade stainless steel with both ends flanged and capable preventing scale formation. The same shall be suitable for water flow rate complete all as specified and as directed. |
| 7 | Supply and Fix chilled water mono block pump set of capcity 6.5 lps (2 W,1S) ,head 24 to 30 m having C.I body,SS shaft & bronze impeller suitable for three phase 50 Cycle, 433V, AC supply complete all as specified and directed by Engineer-in-charge.Note : Bidder to be quote the cost of one pump set. |
| 8 | Supply and fix condenser water mono block pump set of capcity 10.4 lps (2 W,1S) ,head 14 to 24 m having C.I body,SS shaft & bronze impeller suitable for three phase 50 Cycle, 433V, AC supply complete all as specified and directed by Engineer-in-charge .Note : Bidder to be quote the cost of one pump set |
| 9 | Supply, installation and testing of Class O Acoustic Insulation of ducts using open cell processed nitrile rubber having a density of 140-180 Kg/m3 and thickness of 32 mm with Microban Certified anti-microbial protection complete all as specified . |
| 10 | Supply, installation & testing of insulation of ducts using open cell processed nitrile rubber having thickness of 25 mm complete all as specified and as directed. |
| 11 | Supply, Fabrication, Installation, Testing and Commissioning of ducting for supply/Return made out of Gl steel metal 22 & 24 gauge, Zinc coated complete with all standard accessories, flanges, GI Hardware, Self Adhesive elastomeric foam gasket, support etc as per IS-655, complete all as specified and as directed. |
| 12 | Supply, installation, testing and commissioning in replacement of AHU of capacity 12500 CFM for operation of supply and return air application suitable capacity, indoor type, draw through type of sectionalized construction, factory made, having total static pressure should be 80mmwg with floor mounted double skin type made of 40 mm thick modular AHU panel with GI casing of thickness 24 Gauge outside layers and 24 Gauge inside layer injected with CFC free polyurethane foam (PUF) of 40 kg/cum density insulation complete with blower section, chilled water cooling coil section, filter section with muffler and access door to attend the motor/fan with lighting provisions and all accessories of following capacities in CFM including necessary PCC foundation with vibration isolators all as specified and as directed including comprising of following capacities in CFM:-(i) Cooling coil of 6/4 row deep copper tube with aluminium fins with automatic controlled + anti-freeze thermostat . two pass pvc eliminator to be provided |
| 13 | Sl No. 10 Continued:-(ii) Blower section complete with blower having forward curved centrifugal fan for weather maker suitable for desired static pressure as specified , with minimum 2 bends GSS eliminators with suitable capacity TEFC squirrel cage induction motor (IP-55 and class F insulation VFD compatible) for operation on 3 phase 415 volt 50 HZ AC supply with plug type arrangement(iii) Fine Filteriv) Controller will also have fire trip alarm to shut AHU in case of signal from fire panel.(v) Canvas Connections resin type.(v)The Filtering level shall be mimnimum 10 Micron. Note :The contractor shall visit existing AHU area and design as per site condition. |
| 14 | All as per Item No.10 above but for capacity 9000 CFM. |
| 15 | Supply, installation, testing and commissioning of CSU(Ceiling Suspended Unit) for operation of supply and return air application suitable capacity, indoor type, draw through type of sectionalized construction, factory made, having total static pressure should be 80mm wg double skin type made of 40 mm thick modular AHU panel with GI casing of thickness 24 Gauge outside layers of 6000 CFM.Coolinging coil of 6/4 row deep copper tube with aluminium fins with automatic controlled + anti-freeze thermostat . two pass pvc eliminator to be provided(ii) Blower section complete with blower having forward curved centrifugal fan for weather maker suitable for desired static pressure as specified , with minimum 2 bends GSS eliminators with suitable capacity TEFC squirrel cage induction motor (IP-55 and class F insulation VFD compatible) for operation on 3 phase 415 volt 50 HZ AC supply with plug type arrangement(iii) Fine FilterController will also have fire trip alarm to shut AHU in case of signal from fire panel.(iv) Canvas Connections resin type.(v)The Filtering level shall be mimnimum 10 Micron.Note :The contractor shall visit existing AHU area and design as per site condition. |
| 16 | Supply, installation, testing and commissioning of Three Way Control Valve in a single body equipped with electronic modulating actuator working on 0-10 V DC, 4- 20 mA electric signal. The minimum close off Pressure of actuator must be 1.5 times shut off head of pump as per specifications of following sizes. The valve shall be complete with digital type modulating thermostat (with NTC sensors) which will have provision of setting room temperature. The valve system shall be complete with necessary control cabling between control transformer, valve and standalone thermostat. The valve shall be suitable for the pipe size 80 mm dia complete all as specified and as directed. |
| 17 | All as per Item No.13 above but for size 50/65 mm dia. |
| 18 | M & L for earthing complete with GI earth plate electrode of size 60cmx60cmx6 mm thick, buried directly in ground (earth pit not less than 2.25m deep below normal ground level) with top edge of the earth plate not less than 1.5m below normal ground level connected with GI strip 32 x 6 mm by means of bolts, nuts, check nuts and washers of galvanised iron or steel including necessary excavation and earth work in any type of soil, removing surplus soil to a distance not exc 50m, with and including PCC chamber in PCC(1:2:4) type B1, using (20 mm graded stone aggregate),\\"mild steel angle iron frame\\" made out of MS angle iron of size 40x40x6 mm thick duly painted with two coats of synthetic enamel paint over one coat of red oxide zinc chrome primer hinged with and including 10 mm thick CI cover with handle, watering arrangement with funnel internally secured with wire mesh with 20mm dia medium grade GI pipe for watering, 40 mm dia light grade, GI pipe for lead protection in & including alternate layers of charcoal dust and common salt complete all as shown in electrical \\"Plate No-3 of SSR Part-I-2009\\" and connected to earthing test point all as specified and as directed including testing on completion.Note: GI earth strip 32 x 6 mm upto 7.5 RM is included in the unit rate quoted |
| 19 | Supplying, fixing, testing and commissioning in replacement of NON - RETURN VALVE of size 100 mm dia with dual plate of C I body SS plates vulcanized NBR seal flanged end & PN 16 pressure rating for chilled water/condenser water circulation, in the chilled/condenser water plumbing duly insulated to the same specifications as the connected piping and adequately supported as per specifications complete all as specified and as directed. |
| 20 | All as per Item No.16 above but for size 80 mm dia. |
| 21 | Supplying, fixing, testing and commissioning of butterfly Valve with C I body SS Disc, Nitrile rubber Seal & O- Ring PN 1.6 pressure rating of size 100 mm dia. |
| 22 | All as per Item No.18 above but for size 80 mm dia. |
| 23 | All as per Item No.18 above but for size 50/65 mm dia. |
| 24 | Supplying, fixing, testing and commissioning of Automatic Balancing Valve of size 100 mm dia with built in measuring facility with C I body flanged construction with EPDM coated disc with long pitch with protected out pipe insulation & PN 16 pressure rating for chilled water circulation, in the chilled/hot water plumbing duly insulated to the same specifications as the connected piping and adequately supported as per specifications complete all as specified and as directed. |
| 25 | All as per Item No.21 above but for size 50/65 mm dia. |
| 26 | Supplying, fixing, testing and commissioning of Y - Strainer of 100 mm dia of Ductile CI Body flanged ends with stainless steel strainer for chilled water circulation, in the chilled/hot water plumbing duly insulated to the same specifications as the connected piping and adequately supported as per specifications complete all as specified and as directed. |
| 27 | Supply and fix in position the industrial dial type (4\\") type SS pressure gauges with gun metal / brass valves, Pressure range (0-14Kg/cm2),class 1.0,complete as required complete all as specified and as directed. |
| 28 | Supply and fix in position the mercury in glass with industrial type thermometers, dial type 4\\" ,Class 1,range 0 to 60 degree celsius complete all as specified and as directed. |
| 29 | Supply and fix digital display meter made out o fABS plastic with polycarbonate front showing temperature(0 to 60 degeee celsius and Relative Humidity (0 to 100%) with resolution 0.1 degree celsius for temperature and 0.1% for RH,display type dual four digit seven segment Red/Green LED/LCD display (one line for temperature and one line for RH) with sensor polymer type for temperature and capacitive/solid state polymer for RH including necessary electrical/contro wiring to control output to PID ON/OFF relay to control Three way valve,heaters,coils with alarm output.Communication as per RS 485 Modbus RTU for integration with BMS,PLC and SCADA wall/panel mounted of minimum size 96mmx48mm complete all as specified and as directed. |
| 30 | Supply and fix in position the following Ball Valves 20 mm dia for makeup line as per specifications complete all as specified and as directedNote :Ball valve shall be screwed type brass/bronze lever operated, quarter turn ball valve (screwed type) of full flow with bronze /forged brass hard chrome plated ball with setting & gland of superior quality of preferably PN 1.6 rating complete all as specified and as directed. |
| 31 | Supply & Fixing inreplacement water flow switch in chilled/ condenser water pipe line complete all as specified and as directed. |
| 32 | Supplying, fixing, testing and commissioning of chilled water pipes with Insulation of MS Pipe with PUF slab 50 mm thick with and including applying bituminous compound and GI cladding with 26 gauge GI sheet complete of sizes as shown as per specifications and as required of size 100 mm dia. |
| 33 | All as per Item No.29 above but for size 80 mm dia. |
| 34 | All as per Item No.29 above but for size 65 mm dia. |
| 35 | All as per Item No.29 here in before but for size 50 mm dia. |
| 36 | Supplying, fixing, testing and commissioning of condenser water pipes including flanges, gaskets and bends/tees or fittings as required of following sizes of MS 'C' class along with necessary clamps, vibration isolators and fittings such as bends,tees etc.but excluding valves, strainers, gauges including painting of pipes of size 125 mm dia. |
| 37 | All as per Item No.33 above but for size 100 mm dia. |
| 38 | All as per Item No.33 above but for size 80 mm dia. |
| 39 | All as per Item No.33 above but for size 50/65 mm dia. |
| 40 | Providing and fixing Auto air vents (Brass MOC) of 25 mm dia complete all as specified and as directed. |
| 41 | Supply & installation of aluminium extruded powder coated square type (600mm x 600mm grid ceiling type) supply & return air diffusers with VCD and 32mm nitrile insulated complete all as specified and as directed. |
| 42 | Supply and installation of Volume Control Dampers 16 gauge (100 x 40 x 1.55 mm) thick galvanised size frame complete all as specified and as directed. |
| 43 | Supply install GI Fresh air louvers complete all as specified and as directed. |
| 44 | Supply and install of BMS Compatible Motorized Fire damper with Actuator complete all as specified and as directed. |
| 45 | Supply and fixing of Heater Bank with humidity control with complete accessories to maintain 55 +/- 05 % all as specified and as directed. |
| 46 | Supply install Single Arch Rubber Bellow of appropriate size/dia as per OEM Recommendation for inlet and outlet Chillers / Pumps complete all as specified and as directed. |
| 47 | Supply and fixing in replacement of polyethylene makeup water tank of 2000 ltrs capacity ISI marked,IS 12701 double layered of suitable height and size with necessary inlet from the existing water connection point as directed by Engineer in charge. |
| 48 | Supply and fixing of insulated chilled water expansion polyethylene makeup tank of capacity 500 ltrs ISI marked, as per IS 12701 double layered of suitable height and size with necessary inlet from the existing water connection point with Heavy duty float valves, accessories & insulation with nitrile rubber as directed by Engineer in charge |
| 49 | Supply laying and testing cable XLPE insulated screened PVC beded, galvanized steel strip or wire armoured, electric power cables (heavy duty) 1100 Volt grade conforming to IS:7098 (Part 1)-1988 with stranded aluminium conductor of size 3 core , 6 sq.mm all as specified and diercted by Engineer-in-Charge. |
| 50 | All as per Item No.46 above but for size 4 core , 10 sq. mm |
| 51 | All as per Item No.46 above but for size 4 core , 16 sq.mm |
| 52 | All as per Item No.46 above but for size 3.5 core, 50 sq.mm |
| 53 | Supply, laying, jointing, testing and commissioning 1100Volts grade heavy duty XLPE insualted LT under ground cable, PVC sheathed, as per IS-7098 (Part-I, 1988) galvanised steel strip armoured heavy duty multi stranded copper conductor laid in trenches / passed through pipe / duct wall with clamps made out of mild steel flat iron including fixing accessories like brass cable glands double compression type, lugs, nuts, bolts, washers etc., of following sizes complete all as specified for 1.5 sq.mm copper armoured cable 4 core |
| 54 | Supply, Installation, testing and commissioning HVAC LT Panel of any CPRI Approved IS 8623 Parts 1 & 2, IEC 61439-1 & 2, IS 13947, LT panel fabricated from 2.0 mm thick indoor 7-tank process pre-treatment and Powder coating (Siemens Grey RAL 7035) inside and outside with Protection class IP 43 and Copper busbars, 99.9% purity, silver-plated joints, colour sleeved (R/Y/B/N/E) Main busbar: 630A. LT Panel will be fitted with Filtered vents with louvers on sides; thermostatically controlled exhaust fans for VFD heat and anticondensation heater, 7\\" touch, 10 screen pages, live animated preview showing CHW temp, CW temp, room temp, Hz, all equipment run/stop status, damper states, and 12-alarm list with priorities with sensors for 3 Nos Chiller, 6 Nos Pumps, 3 Nos Cooling Tower, Motorized Fire Damper & AHU Main Supply.The panel shall have IoT enabled multifunction energy meter showing all parameters of active power,apparent power,PF,Freqency,Energy etc |
| 55 | Sl No. 51 Continued:-Incommer -MCCB 320A 4P 36KA,electronic type load adjustable - 1 NO Outgoing -1. MCCB 160A 4P 16KA,electronic type load adjustable - 3 NOS (CHILLERS)2. MCB- 32A 4P 10KA with DOL/ Star delta starter- 6 NOS (PUMPS) withVFD Bypass 3. MCB - 32A 4P 10KA with DOL /Star delta starter- 3 NOS (CT fans) withVFD Bypass 4. MCB - Minimum 63A 4P 10KA - 3 NOS (AHU)5. MCB - 63A 4P 10KA - 3 NOS (Heater)6. PLC with DO & DI with suitable relay and input and including programming to HMI to display following:6.1. Chiller - Run Feedback, Trip Fault, Start/Stop, Water Supply and ReturnTemp for both Chill water & Condensor water.6.2. Pump & CTE - Run feedback, Overload Trip, VFD Fault6.3. Damper - Open / close, FAS Fire Signal Input6.4 AHU - Start/Stop, Trip Fault, VFD Fault |
| 56 | Supply, Installation, testing and commissioning CRPI Approved 3 phase and neutral, 415 volts indoor type, factory made free standing floor mounting or Wall mounting AHU Panel, dust and vermin proof cubical type, LT panel fabricated from 2.0 mm Indoor type thick CRCA sheet duly compartmentalized for each switch gear,Aluminium bus bar capacity 200Amps, front hinged opening locking arrangement with chromium plated 19 mm dia locks, louvers and air vent gasket for natural air, `U` shape rubber gasket, voltmeter, ammeter, Frequency meter. Panel should be anti corrosive coating and finally epoxy polyester powder coating of Siemens Grey shade (RAL-7032), Protection class IP 43. The panel shall include integrated Variable Frequency Drives (VFDs) for the control of AHU motor and Motorized Fire damper with suitable size as per OEM Recommendation and shall be fully compatible with Building Management System protocols for remote monitoring and control. |
| 57 | Supply, Installation, Testing & commissioning Neoprene Isolator reputed make Suitable for Chiller Operating Weight and also Suitable for Pumps with their Operating Weight complete all as specified and as directed. |
| 58 | Dismantling wall & ceiling boards (fibre,pulp, insulation, etc.) or insulation boards/slabs/blankets, any thickness, including cover fillets etc and deposit to the MES store.Note: The job includes dismantling and refixing all electrical fittings fixtures, fire sensors any type in the same position all as specified and as directed. |
| 59 | S&F for Anodised aluminium snap grid frame work for false ceiling complete all as specified and as directed. |
| 60 | M&L for 8 mm thick Non asbestos (E-board) tiles fibre cement building boards fixed or laid/ inserted to timber/GI/Aluminium framework with screws complete all as specified and as directed. |
| 61 | M&L for Hangers 6 mm dia. G.I. (upto 1200mm length) adjusting level fixed to roof slabs by means of ceilling cleats made out of G.I flat 40 x 3 mm size 60mm long and expansion hold fasteners 12.5mm dia. 40mm long complete all as specified and as directed. |
| 62 | Supply and fix in repairs split air conditioner (inverter type) comprising indoor unit and outdoor unit, 1.5 TR capacity, minimum 5-Star BEE rating (as per latest guidelines) with ISEER not less than 5.05 (or better), suitable for operation up to 52°C ambient temperature, complete with cordless remote, and features such as 5-in-1 convertible cooling mode, 4-way swing, turbo/eco/dry/sleep modes, self-diagnosis, hidden display, and air filtration/ioniser as per OEM, complete with 100% copper evaporator and condenser coils with anti-corrosive blue fins (or equivalent protection), including indoor unit fixing arrangement, interconnecting refrigerant piping with insulation, drain piping, interconnecting power/control cabling, necessary clamps/saddles, vacuuming, pressure testing, charging (if required), testing and commissioning, including making good the disturbed surface in all respects complete all as specified and as directed. |
| 63 | Sl No. 58 Continued:-Note: (i) Old unserviceable AC units shall be dismantled and deposited at AGE E/M store yard as directed.(ii) Minimum 5 years on product and 10 years on compressor (as per OEM T&C), warranty card/user manual shall be handed over to Department. |
| 64 | All as per Item No. 58 & 58.1 above but for capacity 2 TR. |
| 65 | Supply, installation, commis-sioning of Water cooler partially stainless steel, electric driven single phase having approx storage and nominal cooling capacity 150/150 Ltr complete all as specified and as directed. |
| 66 | All as per Item No.60 above but for capacity 40/80 Ltr. |
| 67 | Supply, installation, commissioning of Refrigerator, electric driven (single phase), minimum capacity 185 Litres .BEE 5 star rated complete all as specified and as directed. |
| 68 | All as per Item No. 62 above but for minimum capacity 286 Ltr. |
| 69 | All as per Item No. 62 above but for minimum capacity 310 Ltr. |
| 70 | Supply, installation, commis-sioning of Deep freezer glass of minimum 230 litre capacity having single door.BEE 5 star rated complete all as specified and as directed. |
| 71 | Supply, installation, commis-sioning of Deep freezer glass top of 400 Litre capacity having double door. BEE 5 star rated complete all as specified and as directed. |
| 72 | All as per Item No. 66 above but for capacity 575 Ltr. |
| 73 | Supply, install, testing and commissioning of DeHumifier of capacity minimum 170 CMH suitable capacity to maintain 50 % RH complete all as specified and as directed.(Make:Bryair/Balance or equivalent approved by GE |
| 74 | M&L for sub main wiring drawing through PVC casing and capping with two single core 4 sq mm and one run of 4 sq mm as earth wire of stranded copper conductor PVC insulated and unsheathed cable of 1100 volts grade all as directed. Note:- Three run of 4 sqmm wire and One run of PVC casing caping will be measured as one running meter. |
| 75 | M&L for sub main wiring drawing through PVC casing and capping with two single core 4 sq mm and one run of 4 sq mm as earth wire of stranded copper conductor PVC insulated and unsheathed cable of 1100 volts grade all as directed. Note:- Three run of 4 sqmm wire and One run of PVC casing caping will be measured as one running meter. |
| 76 | Supply and fixing 240V, 10 KA 'B' curve miniature circuit breaker (MCB) of single poles and current carrying capacity 6 to 32 AMP, in the MCB DB Complete with connection testing and commissioning complete all as specified and as directed. |
| 77 | M&L for AC out door unit MS Stand Powder coated factory made suitable for Split AC complete all as specified and as directed. |
| 78 | M&L copper pipe 5/8'' 1/4'' and 3/8'' duly insulated with superlon sleeve insulation complete all as specified and as directed. |
| 79 | M&L PVC pipe 15 mm dia for drain water complete all as specified and as directed. |
| 80 | M&L for core cutting to out the suction and delivery lines upto 40 mm dia from indoor to out door unit suitable for Split AC complete all as specified and as directed. Please Enable Macros to View BoQ information |
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