Tender For Supply, Installation,Testing And Commissioning Of Cattle/Poultry Feed Mill Plant 1 Tph
Tender Overview
Project Description
Tender for Supply, Installation,Testing And Commissioning Of Cattle/Poultry Feed Mill Plant 1 Tph , Supply, Installation,Testing And Commissioning Of Cattle/Poultry Feed Mill Plant 1 Tph , Bucket Elevator - I- Capacity: Minimum 1.5 Tph Suitable For Continuous Feeding Of Raw Material Lift Height: Minimum 12 Ft (3.6 M) Motor: Minimum 2 Hp, 960 Rpm Bucket: Ms/Hdpe, Minimum 2-3 Liter Belt Width: Minimum 150-200 Mm Casing: Minimum 2 Mm Ms Sheet Bearings: Ucp 207 Or Equivalent Belt Tensioning Arrangement: Yes Belt Tracking Arrangement: Yes Inspection/Cleaning Doors: Yes Safety Guards: Yes Feed Hopper And Discharge Chute: Included , Feed Grinder- Capacity: Minimum 1.0 Tph Motor: 15 Hp Suitable For Cattle & Poultry Feed Raw Materials Screen Perforation: 2.5-4 Mm Interchangeable Screens Screen Replacement: Easy Removable Rotor: Heavy-Duty Balanced Rotor Hammers: Hardened Alloy Steel, Replaceable Minimum 4-Row / Suitable Hammer Arrangement Feed Inlet: Suitable For Continuous Feeding Magnet At Feed Inlet: Recommended / Preferably Included Dust Outlet/Aspiration Provision Ms Heavy-Duty Construction Safety Guard And Emergency Stop , Bucket Elevator - Ii- Capacity: Minimum 1.5 Tph Lift Height: Minimum 16 Ft / 4.8 M Motor: 2 Hp, 960 Rpm Bucket: Ms/Hdpe Bucket Capacity: 2-3 Liter Approximately Casing: 2 Mm Ms Belt Width: 150-200 Mm Bearings: Ucp 207 Or Equivalent Adjustable Belt Tension Inspection Doors Safety Guards Suitable Inlet/Outlet Chutes , Storage Bin Above Mixer- Capacity: Minimum 1.5 Tph Lift Height: Minimum 16 Ft / 4.8 M Motor: 2 Hp, 960 Rpm Bucket: Ms/Hdpe Bucket Capacity: 2-3 Litre Approximately Casing: 2 Mm Ms Belt Width: 150-200 Mm Bearings: Ucp 207 Or Equivalent Adjustable Belt Tension Inspection Doors Safety Guards Suitable Inlet/Outlet Chutes , Feed Mixer- Batch Capacity: Minimum 500 Kg/Batch Throughput: Minimum 1 Tph Motor: 10 Hp Type: Horizontal Paddle/Ribbon Mixer Side Plate: 5 Mm Minimum Bottom Plate: 5-6 Mm Shaft: Heavy-Duty Ms/En-Series Paddle: Replaceable Type Mixing Uniformity: Cv ≤10% Discharge Door: Rack & Pinion / Pneumatic/Hydraulic Door: Full-Width Discharge Mixing Time: 3-6 Minutes/Batch, Adjustable Inspection Door: Yes Safety Guard: Yes , Storage Bin- Capacity: Minimum 1 Ton Or 500 Kg/Batch , Paddle Conveyor- Capacity: Minimum 1.5 Tph Motor: 2 Hp Geared Motor Output Speed: Approximately 40 Rpm Length: 3-5 M Or As Per Layout Trough: Ms Fabricated Thickness: 3 Mm Minimum Inlet/Outlet: Suitable For Continuous Feed Safety Cover: Full Length Bearings: Heavy-Duty Inspection/Cleaning Openings: Provided , Bucket Elevator - Iii- Capacity: Minimum 1.5 Tph Height: Minimum 12 Ft Motor: 2 Hp, 960 Rpm Belt Width: 150-200 Mm Buckets: 2-3 Liter Hdpe/Ms Casing: 2 Mm Ms Bearings: Ucp207 Or Equivalent Belt Tensioning Inspection Doors Safety Guards Suitable Discharge Chute , Ring Die Pallet Mill- Capacity: Minimum 800 Kg/Hr To 1 Tph Main Motor: 60 Hp Type: Heavy-Duty Ring Die Pellet Mill Die Hole Diameter: 4 Mm Interchangeable Ring Die Roller: Heavy-Duty Alloy Steel Main Shaft: Heavy-Duty Pellet Cutter: Adjustable Feed Control: Adjustable Steam Conditioner: Included Conditioner Motor: 2 Hp Geared Motor Conditioner: Ss/Ms Suitable Construction Steam Inlet With Control Valve Pressure Gauge Temperature Indication Safety Guards Lubrication System Main Drive: Suitable Gearbox/Direct Drive As Per Manufacturers Design Emergency Stop Suitable Foundation/Support Frame , Pellete Cooler- Capacity: Minimum 1 Tph Type: Counter-Flow Cooling Cooling Capacity: 1 Tph Blower: Suitable Capacity Air Lock/Rotary Valve: Included Cooling Fan: Included Temperature Control: Yes Discharge Temperature: Not More Than Ambient + 5-10°C, Subject To Operating Conditions Cooling Chamber: Ms Fabricated Automatic Level Control: Preferred Inspection Door: Yes Dust Collection Connection: Yes Suitable Discharge Arrangement , Inclined Bucket Elevator / Belt Elevator- Capacity: Minimum 1.5 Tph Length: 4-6 M, As Per Layout Inclination: 20-35° Approximately Belt Width: 300-400 Mm Motor: 2 Hp Geared Motor Belt: Heavy-Duty Pvc/Pu Side Guards Adjustable Discharge Height Suitable For Cooled Pellets , Storage Bin Above Vibro Screen- Capacity: Minimum 500 Kg Ms Sheet: 3 Mm Conical/Angled Bottom Slide Gate Inspection Hatch Level Indicator Support Structure , Vibro Screen- Capacity: Minimum 1 Tph Motor: 2 Hp Type: Vibratory Screening Machine Screen Decks: Minimum 2 Screen Perforation: Crop/Feed Formulation Dependent; Interchangeable Screen Size: Approximately 600 × 1200 Mm To 750 × 1500 Mm Pellet Fines Separation Separate Good Pellet And Fines Outlet Screen Cleaning Arrangement Dust Outlet Ms Heavy-Duty Frame Safety Cover , Steam Boiler- Steam Generation Capacity: Minimum 250 Kg Steam/Hour Working Pressure: Approximately 7-10 Bar, As Required By Pellet Mill Fuel: As Per Approved Design Boiler: Appropriate Statutory Approved Design Safety Valve Pressure Gauge Water Level Indicator Low-Water Protection Steam Pressure Control Blow-Down Arrangement Insulation Chimney/Flue Feed Water Pump Suitable Piping Up To Pellet Mill Steam Trap Pressure Reducing/Control Valve All Necessary Valves And Fittings , Ms Structure - 3.4 Mt- Ms Structural Steel: Approximately 3.4 Mt Single-Floor Structure Suitable For Complete Machinery Load Minimum Design Load As Per Structural Design Staircase Handrails Platforms Walkways Machine Support Anchor Bolts Base Plates Bracing Anti-Corrosion Painting Structural Stability Certificate/Design Suitable Vibration Resistance , Electrical Panel Board- Complete Electrical System Shall Be Supplied On Turnkey Basis. Main Electrical Panel The Panel Shall Include: - Mcc - Plain Cement Concrete As Required - Plc Panel - Vfds - Motor Starters - Contactors - Overload Relays - Mccbs/Acbs - Short-Circuit Protection - Phase Protection - Emergency Stop Circuit - Indicating Lamps - Control Transformers - Energy Metering All Panels Shall Be Suitably Designed For Industrial Flour-Mill Conditions. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training- Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided. The Suppliers Scope Shall Include: - Mechanical Erection. - Electrical Installation Guidance. - Plc Commissioning. - Instrumentation Commissioning. - Trial Runs. - Performance Testing. - Operator Training. - Maintenance Training. The Supplier Shall Provide Adequate Qualified Engineers During Installation And Commissioning. Note: The Complete Integrated Cattle/Poultry Feed Mill Plant Shall Be Capable Of Processing Minimum 1.0 Mt/Hour Continuously Under Normal Operating Conditions. Individual Machines Shall Be Suitably Rated To Ensure Uninterrupted Operation At The Guaranteed Plant Capacity.
BOQ
| Sl. No. | Item Description |
| 1 | Supply, Installation,Testing And Commissioning Of Cattle/Poultry Feed Mill Plant 1 TPH |
| 2 | Bucket Elevator - I-Capacity: Minimum 1.5 TPHSuitable for continuous feeding of raw materialLift height: Minimum 12 ft (3.6 m)Motor: Minimum 2 HP, 960 RPMBucket: MS/HDPE, minimum 2–3 literBelt width: Minimum 150–200 mmCasing: Minimum 2 mm MS sheetBearings: UCP 207 or equivalentBelt tensioning arrangement: YesBelt tracking arrangement: YesInspection/cleaning doors: YesSafety guards: YesFeed hopper and discharge chute: Included |
| 3 | Feed Grinder-Capacity: Minimum 1.0 TPHMotor: 15 HPSuitable for cattle & poultry feed raw materialsScreen perforation: 2.5–4 mm interchangeable screensScreen replacement: Easy removableRotor: Heavy-duty balanced rotorHammers: Hardened alloy steel, replaceableMinimum 4-row / suitable hammer arrangementFeed inlet: Suitable for continuous feedingMagnet at feed inlet: Recommended / preferably includedDust outlet/aspiration provisionMS heavy-duty constructionSafety guard and emergency stop |
| 4 | Bucket Elevator - II-Capacity: Minimum 1.5 TPHLift height: Minimum 16 ft / 4.8 mMotor: 2 HP, 960 RPMBucket: MS/HDPEBucket capacity: 2–3 liter approximatelyCasing: 2 mm MSBelt width: 150–200 mmBearings: UCP 207 or equivalentAdjustable belt tensionInspection doorsSafety guardsSuitable inlet/outlet chutes |
| 5 | Storage Bin above Mixer-Capacity: Minimum 1.5 TPHLift height: Minimum 16 ft / 4.8 mMotor: 2 HP, 960 RPMBucket: MS/HDPEBucket capacity: 2–3 litre approximatelyCasing: 2 mm MSBelt width: 150–200 mmBearings: UCP 207 or equivalentAdjustable belt tensionInspection doorsSafety guardsSuitable inlet/outlet chutes |
| 6 | Feed Mixer-Batch capacity: Minimum 500 kg/batchThroughput: Minimum 1 TPHMotor: 10 HPType: Horizontal paddle/ribbon mixerSide plate: 5 mm minimumBottom plate: 5–6 mmShaft: Heavy-duty MS/EN-seriesPaddle: Replaceable typeMixing uniformity: CV ≤10%Discharge door: Rack & pinion / pneumatic/hydraulicDoor: Full-width dischargeMixing time: 3–6 minutes/batch, adjustableInspection door: YesSafety guard: Yes |
| 7 | Storage Bin-Capacity: Minimum 1 Ton or 500 Kg/batch |
| 8 | Paddle Conveyor-Capacity: Minimum 1.5 TPHMotor: 2 HP geared motorOutput speed: approximately 40 RPMLength: 3–5 m or as per layoutTrough: MS fabricatedThickness: 3 mm minimumInlet/outlet: suitable for continuous feedSafety cover: Full lengthBearings: Heavy-dutyInspection/cleaning openings: Provided |
| 9 | Bucket Elevator – III-Capacity: Minimum 1.5 TPHHeight: Minimum 12 ftMotor: 2 HP, 960 RPMBelt width: 150–200 mmBuckets: 2–3 liter HDPE/MSCasing: 2 mm MSBearings: UCP207 or equivalentBelt tensioningInspection doorsSafety guardsSuitable discharge chute |
| 10 | Ring Die Pallet Mill-Capacity: Minimum 800 kg/hr to 1 TPHMain motor: 60 HPType: Heavy-duty Ring Die Pellet MillDie hole diameter: 4 mmInterchangeable ring dieRoller: Heavy-duty alloy steelMain shaft: Heavy-dutyPellet cutter: AdjustableFeed control: AdjustableSteam conditioner: IncludedConditioner motor: 2 HP geared motorConditioner: SS/MS suitable constructionSteam inlet with control valvePressure gaugeTemperature indicationSafety guardsLubrication systemMain drive: suitable gearbox/direct drive as per manufacturer's designEmergency stopSuitable foundation/support frame |
| 11 | Pellete Cooler-Capacity: Minimum 1 TPHType: Counter-flow coolingCooling capacity: 1 TPHBlower: Suitable capacityAir lock/rotary valve: IncludedCooling fan: IncludedTemperature control: YesDischarge temperature: Not more than ambient + 5–10°C, subject to operating conditionsCooling chamber: MS fabricatedAutomatic level control: PreferredInspection door: YesDust collection connection: YesSuitable discharge arrangement |
| 12 | Inclined Bucket Elevator / Belt Elevator-Capacity: Minimum 1.5 TPHLength: 4–6 m, as per layoutInclination: 20–35° approximatelyBelt width: 300–400 mmMotor: 2 HP geared motorBelt: Heavy-duty PVC/PUSide guardsAdjustable discharge heightSuitable for cooled pellets |
| 13 | Storage Bin above Vibro Screen-Capacity: Minimum 500 kgMS sheet: 3 mmConical/angled bottomSlide gateInspection hatchLevel indicatorSupport structure |
| 14 | Vibro Screen-Capacity: Minimum 1 TPHMotor: 2 HPType: Vibratory screening machineScreen decks: Minimum 2Screen perforation: Crop/feed formulation dependent; interchangeableScreen size: approximately 600 × 1200 mm to 750 × 1500 mmPellet fines separationSeparate good pellet and fines outletScreen cleaning arrangementDust outletMS heavy-duty frameSafety cover |
| 15 | Steam Boiler-Steam generation capacity: Minimum 250 kg steam/hourWorking pressure: Approximately 7–10 bar, as required by pellet millFuel: As per approved designBoiler: Appropriate statutory approved designSafety valvePressure gaugeWater level indicatorLow-water protectionSteam pressure controlBlow-down arrangementInsulationChimney/flueFeed water pumpSuitable piping up to pellet millSteam trapPressure reducing/control valveAll necessary valves and fittings |
| 16 | MS Structure – 3.4 MT-MS structural steel: approximately 3.4 MTSingle-floor structureSuitable for complete machinery loadMinimum design load as per structural designStaircaseHandrailsPlatformsWalkwaysMachine supportAnchor boltsBase platesBracingAnti-corrosion paintingStructural stability certificate/designSuitable vibration resistance |
| 17 | Electrical Panel Board-Complete electrical system shall be supplied on turnkey basis.Main Electrical PanelThe panel shall include:- MCC- PCC as required- PLC panel- VFDs- Motor starters- Contactors- Overload relays- MCCBs/ACBs- Short-circuit protection- Phase protection- Emergency stop circuit- Indicating lamps- Control transformers- Energy meteringAll panels shall be suitably designed for industrial flour-mill conditions. |
| 18 | Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning and Training-Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning and Trial Run shall be included. Training for operators shall be provided. Operation & maintenance manual should be provided.The supplier's scope shall include:- Mechanical erection.- Electrical installation guidance.- PLC commissioning.- Instrumentation commissioning.- Trial runs.- Performance testing.- Operator training.- Maintenance training.The supplier shall provide adequate qualified engineers during installation and commissioning.Note: The complete integrated Cattle/Poultry Feed Mill Plant shall be capable of processing minimum 1.0 MT/hour continuously under normal operating conditions. Individual machines shall be suitably rated to ensure uninterrupted operation at the guaranteed plant capacity. Please Enable Macros to View BoQ information |
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