Tender For Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 Tph
Tender Overview
Project Description
Tender for Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 Tph , Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 Tph , Bucket Elevators- Capacity: Minimum 2 Tph Qty: 3 Nos. Lift Height: Minimum 12 Ft / 3.6 M Bucket: 1.5-2.5 Litre Food-Grade Hdpe/Pp Belt Width: 150-200 Mm Belt: Heavy-Duty Endless Belt Motor: Minimum 1.5 Hp Vfd: Yes Feed Hopper: Minimum 150-200 Kg Head/Boot: Ms Fabricated Belt Tensioning: Adjustable Belt Tracking: Provided Inspection/Cleaning Doors: Provided Safety Guards: Provided , Pre-Cleaner- Capacity: Minimum 2 Tph Screens: Minimum 2-3 Decks Approx. Screen Size: 750 × 1500 Mm Or Equivalent Screen Cleaning: Ball/Brush Type Screen Material: Ms/Ss Perforated Sheet Screen Change: Easily Removable Aspiration: Adjustable Air Suction Feed Control: Adjustable Motor: Minimum 3 Hp Approx. Machine Dimensions: 1800-2500 × 1000-1500 × 1800-2200 Mm, Or Equivalent Separate Outlets For Heavy/Light Impurities , Vibro Destoner 2Tph- Capacity: Minimum 2 Tph Deck Size: Approximately 900 × 1500 To 1000 × 1800 Mm Air Adjustment: Variable Feed Rate Control: Yes Vibration Adjustment: Yes Separate Stone Outlet: Yes Dust Aspiration: Yes Motor: 5 Hp Minimum Machine Construction: Ms Heavy-Duty Product-Contact Area: Ss304 Wherever Applicable , Magnetic Separator- Type: Magnetic Separator / Magnetic Drum Capacity: Minimum 2 Tph Magnetic Intensity: Suitable For Ferrous Contamination Removal Contact Parts: Ss304 Magnet: Permanent High-Intensity Magnet Width: 300-500 Mm Approximately Separate Cleaning Arrangement Motor: 2 Hp Only If Motorized Type , Gravity Seperator- Capacity: Minimum 1.5 Tph Type: Pneumatic/Air-Assisted Gravity Separator Fan: 5 Fan / Blower Arrangement Deck: Vibratory Inclined Deck Deck Size: Approximately 1000 × 2000 Mm To 1200 × 2500 Mm Airflow: Adjustable Deck Inclination: Adjustable Feed Rate: Adjustable Separate Outlets: Minimum 3-4 Heavy/Light Fraction Separation Motor: 7.5 Hp + 1 Hp Dust Collection/Aspiration: Provided Cleaning Arrangement: Provided , Fine Grader- Capacity: Minimum 1.5 Tph Type: Vibratory / Rotary Screen Grader Screen Decks: Minimum 3 Screen Size: 750 × 1500 Mm Approximately Or Equivalent Interchangeable Screens: Yes Screen Cleaning: Ball/Brush Arrangement Number Of Grades: Minimum 3 + Undersize Separate Discharge Outlets Adjustable Feed Motor: 3 Hp Minimum Easy Screen Replacement Ss304 Product-Contact Components Wherever Applicable , Aspirator- Type: Multi-Stage Aspiration System Capacity: Minimum 1.5-2 Tph Qty: 4 Nos. Blower: 3-5 Hp Each / As Per Manufacturers Design Adjustable Airflow Air Damper: Yes Aspiration Chamber: Ms/Ss Dust Outlet: Cyclone/Bag Filter Arrangement Ducting: Ms/Gi Separate Heavy/Light Material Outlet Inspection Door: Yes , Storage Bins- Capacity: Minimum 5 Mt Each Qty: 2 Nos. Material: Ms Fabricated / Food-Grade Lining Where Required Approx. Dimensions: 2000 × 2000 × 1800-2200 Mm, Or Equivalent Bottom: Conical/Angled Discharge Outlet: Minimum 200-300 Mm Slide Gate: Provided Level Indicator: High/Low Level Indication Inspection Hatch Dust-Tight Construction Support Structure , Electrical Panel Board- Complete Electrical System Shall Be Supplied On Turnkey Basis. Main Electrical Panel The Panel Shall Include: - Mcc - Plain Cement Concrete As Required - Plc Panel - Vfds - Motor Starters - Contactors - Overload Relays - Mccbs/Acbs - Short-Circuit Protection - Phase Protection - Emergency Stop Circuit - Indicating Lamps - Control Transformers - Energy Metering All Panels Shall Be Suitably Designed For Industrial Flour-Mill Conditions. , Structural Steel, Platforms, Supporting Structure & Material- The Supplier Shall Provide, Wherever Applicable: - Structural Supports. - Platforms. - Walkways. - Staircases. - Handrails. - Machine Foundations/Anchor Details. - Chutes. - Hoppers. - Guards. - Maintenance Platforms. Structural Design Shall Be Suitable For The Complete Installed Machinery Load And Vibration. , Complete Electric Motors- All Motors Shall: - Be Of Reputed Make. - Be Suitable For Continuous Industrial Duty. - Be Properly Rated For The Connected Machinery. - Have Adequate Overload Protection. - Be Energy-Efficient And Suitable For 3-Phase Operation. - Have Suitable Rpm As Per Machinery Requirement. - Be Supplied With Motor Mounting Arrangement And Necessary Accessories. - Three-Phase. - Suitable For Continuous Industrial Duty. - Energy-Efficient. - Tefc Construction. - Suitable For 415 V, 50 Hz Supply. - Appropriate Ip Protection. - Properly Selected For Actual Operating Load. , Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Training- Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning And Trial Run Shall Be Included. Training For Operators Shall Be Provided. Operation & Maintenance Manual Should Be Provided. The Suppliers Scope Shall Include: - Mechanical Erection. - Electrical Installation Guidance. - Plc Commissioning. - Instrumentation Commissioning. - Trial Runs. - Performance Testing. - Operator Training. - Maintenance Training. The Supplier Shall Provide Adequate Qualified Engineers During Installation And Commissioning. Note: The Complete Integrated Cleaning And Grading Plant Shall Be Capable Of Processing Minimum 1.5 Mt/Hour Continuously Under Normal Operating Conditions For The Specified Crop. Individual Machines Shall Be Suitably Rated To Ensure Uninterrupted Operation At The Guaranteed Plant Capacity.
BOQ
| Sl. No. | Item Description |
| 1 | Supply, Installation,Testing And Commissioning Of Fully Automatic Cleaning Grading Unit 1.5 TPH |
| 2 | Bucket Elevators-Capacity: Minimum 2 TPHQty: 3 Nos.Lift height: Minimum 12 ft / 3.6 mBucket: 1.5–2.5 litre food-grade HDPE/PPBelt width: 150–200 mmBelt: Heavy-duty endless beltMotor: Minimum 1.5 HPVFD: YesFeed hopper: Minimum 150–200 kgHead/boot: MS fabricatedBelt tensioning: AdjustableBelt tracking: ProvidedInspection/cleaning doors: ProvidedSafety guards: Provided |
| 3 | Pre-Cleaner-Capacity: Minimum 2 TPHScreens: Minimum 2–3 decksApprox. screen size: 750 × 1500 mm or equivalentScreen cleaning: Ball/brush typeScreen material: MS/SS perforated sheetScreen change: Easily removableAspiration: Adjustable air suctionFeed control: AdjustableMotor: Minimum 3 HPApprox. machine dimensions: 1800–2500 × 1000–1500 × 1800–2200 mm, or equivalentSeparate outlets for heavy/light impurities |
| 4 | Vibro Destoner 2TPH-Capacity: Minimum 2 TPHDeck size: approximately 900 × 1500 to 1000 × 1800 mmAir adjustment: VariableFeed rate control: YesVibration adjustment: YesSeparate stone outlet: YesDust aspiration: YesMotor: 5 HP minimumMachine construction: MS heavy-dutyProduct-contact area: SS304 wherever applicable |
| 5 | Magnetic Separator-Type: Magnetic Separator / Magnetic DrumCapacity: Minimum 2 TPHMagnetic intensity: Suitable for ferrous contamination removalContact parts: SS304Magnet: Permanent high-intensity magnetWidth: 300–500 mm approximatelySeparate cleaning arrangementMotor: 2 HP only if motorized type |
| 6 | Gravity Seperator-Capacity: Minimum 1.5 TPHType: Pneumatic/air-assisted gravity separatorFan: 5 fan / blower arrangementDeck: Vibratory inclined deckDeck size: approximately 1000 × 2000 mm to 1200 × 2500 mmAirflow: AdjustableDeck inclination: AdjustableFeed rate: AdjustableSeparate outlets: Minimum 3–4Heavy/light fraction separationMotor: 7.5 HP + 1 HPDust collection/aspiration: ProvidedCleaning arrangement: Provided |
| 7 | Fine Grader-Capacity: Minimum 1.5 TPHType: Vibratory / rotary screen graderScreen decks: Minimum 3Screen size: 750 × 1500 mm approximately or equivalentInterchangeable screens: YesScreen cleaning: Ball/brush arrangementNumber of grades: Minimum 3 + undersizeSeparate discharge outletsAdjustable feedMotor: 3 HP minimumEasy screen replacementSS304 product-contact components wherever applicable |
| 8 | Aspirator-Type: Multi-stage aspiration systemCapacity: Minimum 1.5–2 TPHQty: 4 Nos.Blower: 3–5 HP each / as per manufacturer's designAdjustable airflowAir damper: YesAspiration chamber: MS/SSDust outlet: Cyclone/bag filter arrangementDucting: MS/GISeparate heavy/light material outletInspection door: Yes |
| 9 | Storage Bins-Capacity: Minimum 5 MT eachQty: 2 Nos.Material: MS fabricated / food-grade lining where requiredApprox. dimensions: 2000 × 2000 × 1800–2200 mm, or equivalentBottom: Conical/angled dischargeOutlet: Minimum 200–300 mmSlide gate: ProvidedLevel indicator: High/low level indicationInspection hatchDust-tight constructionSupport structure |
| 10 | Electrical Panel Board-Complete electrical system shall be supplied on turnkey basis.Main Electrical PanelThe panel shall include:- MCC- PCC as required- PLC panel- VFDs- Motor starters- Contactors- Overload relays- MCCBs/ACBs- Short-circuit protection- Phase protection- Emergency stop circuit- Indicating lamps- Control transformers- Energy meteringAll panels shall be suitably designed for industrial flour-mill conditions. |
| 11 | Structural Steel, Platforms, Supporting Structure & Material-The supplier shall provide, wherever applicable:- Structural supports.- Platforms.- Walkways.- Staircases.- Handrails.- Machine foundations/anchor details.- Chutes.- Hoppers.- Guards.- Maintenance platforms.Structural design shall be suitable for the complete installed machinery load and vibration. |
| 12 | Complete Electric Motors-All motors shall:- Be of reputed make.- Be suitable for continuous industrial duty.- Be properly rated for the connected machinery.- Have adequate overload protection.- Be energy-efficient and suitable for 3-phase operation.- Have suitable RPM as per machinery requirement.- Be supplied with motor mounting arrangement and necessary accessories.- Three-phase.- Suitable for continuous industrial duty.- Energy-efficient.- TEFC construction.- Suitable for 415 V, 50 Hz supply.- Appropriate IP protection.- Properly selected for actual operating load. |
| 13 | Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning and Training-Supply, Loading-Unloading, Erection, Installation, Testing, Commissioning and Trial Run shall be included. Training for operators shall be provided. Operation & maintenance manual should be provided.The supplier's scope shall include:- Mechanical erection.- Electrical installation guidance.- PLC commissioning.- Instrumentation commissioning.- Trial runs.- Performance testing.- Operator training.- Maintenance training.The supplier shall provide adequate qualified engineers during installation and commissioning.Note: The complete integrated cleaning and grading plant shall be capable of processing minimum 1.5 MT/hour continuously under normal operating conditions for the specified crop. Individual machines shall be suitably rated to ensure uninterrupted operation at the guaranteed plant capacity. Please Enable Macros to View BoQ information |
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