Tender For Supply, Installation, Testing And Commissioning Of Fully Automatic Cleaning And Grading Unit 1 Tph
Tender Overview
Project Description
Tender for Supply, Installation, Testing And Commissioning Of Fully Automatic Cleaning And Grading Unit 1 Tph , Supply, Installation, Testing And Commissioning Of Fully Automatic Cleaning & Grading Unit 1 Tph Equipment Minimum Technical Specification Mentioned In The Bid Document. , Fully Automatic Fine Cleaner Cum Grader With Hinged Door: • Machine Type: Vibratory / Rotary Seed & Grain Cleaner • Capacity: Minimum 1 Tph • Construction: Heavy-Duty Mild Steel Frame With Powder Coated Finish Or Equivalent • Contact Parts: Ss 304 Wherever Product Comes In Contact • Cleaning System: Multi-Screen Arrangement With Replaceable Screens • Drive System: Electric Motor With Suitable Transmission • Dust Collection: Provision For Dust Outlet/Collection • Power Requirement: Suitable For Machine Capacity • Operation: Continuous Automatic • Safety: Protective Covers For All Rotating Parts • Standards: Suitable For Cleaning Cereals, Pulses, Maize And Similar Agricultural Produce. • Screen Size - Approx. 900 Mm X 280 Mm • Screen Area - Min. 3.50 M2 • Motor, Fan - Min. 5.00 Hp • Motor, Sieve Boat - Min. 2.00 Hp • Air Volume - Min. 6500 M3/Hr • Cyclone Dia. - Approx. 1400 Mm • No. Of Rubber Balls/Machine - Min. 730-750 Pcs • Length Of Bottom Frame - Approx. 2900-3000 Mm • Width Of Bottom Frame - Approx. 1800-2000 Mm • Machine Ht. Without Fan - Approx. 1900-2000 Mm • Fan Height - Approx. 700-800 Mm • Capacity Fine Cleaning On Paddy - 1 Ton/Hr Other Required Accessories: • Capacity Regulator • Feed Roller • Adjusting Device For Pre-Aspiration • Main Air Control • Aspiration Fan • Heavy Air-Separated Waste • Material Thickness Control • Overflow From Scalper Screen • Light Air - Separated Waste • Adjusting Device Or Tail Aspiration • Through From Middle Screen • Overflow From Middle Screen • Tail Aspiration Channel , Gravity Separator: • Capacity - Minimum 1 Tph • No. Of Fans - Min. 3 Nos. • Size Of Deck - Approx. 800 Mm X 1600 Mm • Type Of Deck - Rectangular Type • Electric Drive - Min. 5.0 Hp • Motor - 3 Ph. 50 Cycle Ac Supply • Vfd Vibro Motor - Min. 1.50 Hp • Rectangular Deck For Greater Capacity And Accuracy, Quickly & Easily Interchangeable Type. • Dynamically Balanced With Individually Adjustable Air Control For Each Fan For Precise Control Of Air Flow. • All The Fans Should Be Mounted On One Common Shaft. • Variable Oscillation Speed Of Deck In Wide Range. • Deck Assembly Should Be Rested On Four Specially Designed Levers With Bearings For Smooth And Trouble Free Operation. • Variable Inclination Of Deck Side Wise And Length Wise In Wide Range. • Seed Collecting Spouts Are Fitted With Bag Holding Clamps. • Eccentrics Should Counter Balanced Giving Smooth Oscillation To The Deck. • Feeding Hopper With Variable Feeding Rate Through Controlled Gate. • Built In Air Filters That Can Be Easily Removed For Easy Access To The Moving Parts. , Holding Bin For Fine -Cleaner: • All Ms Steel Construction With Cnc Cutting, And Bending • Should Be Used For Intake Of Seeds/Grains In To The Fine-Cleaner. • The Size Should Be Approx. 900 Mm X 500 Mm And Height Approx. 400 Mm. , Waste Product Chute For Fine: • All Ms Steel Laser Cutting, Cnc Bending And Punching • Should Be Used For Removing All The Waste Products Through Conveyor Shaft From The Seeds/Grains. , Ducting For Fine-Cleaner: • All Cold Roll Steel Sheet Cnc Bending & Cutting • Should Be Used To Remove The Dust Particles Through The Blower Installed On The Machine Towards Outside. • Size Of The Ducting Should Be Min. 300Mm X 300 Mm. , Mounting Stand With Extension Platform For Fine Cleaner: • All Ms Steel Construction • The Size Of The Frame: Approx. 1800 Mm X 1500 Mm • Should Be Used To Mount The Machinery Fixed With Steel Nuts And Bolts. , Holding Bin With Mtg Stand For Gravity Separator: • All Ms Steel Construction With Cnc Cutting And Bending • Should Be Used To Store And Intake Of The Seed/Grain From The Fine-Cleaner Through The Elevator. • This Bin Should Installed On The Square Heavy Ms Channel Fixed With Steps, The Size Of The Bin Should Be Approx. 2100 Mm X 900 Mm, And Height Should Be Approx. 1800 Mm And Channel Height From Ground Level Should Be 4400 Mm. , Bucket Elevator: • Capacity: Minimum 1 Tph Each • Type: Vertical Bucket Elevator • Bucket Material: Food Grade Hdpe / Ms / Equivalent • Bucket Size: Min. 6 Inches • Belt: Heavy-Duty Endless Belt • Head & Boot Section: Heavy-Duty Fabricated Steel • Drive: Electric Motor With Gearbox Min. 1 Hp • Safety Features: Belt Guard; Inspection Door; Emergency Stop Provision • Suitable For Conveying Cereals, Pulses, Maize And Similar Agricultural Produce. , Weighing Scale 100 Kg: • Electronic Platform Weighing Scale • Capacity: 100 Kg • Type: Digital Electronic Platform Type With Indicator • Accuracy: ±0.05 Kg , Control Panel: Machine Shall Be Supplied With All Interconnecting Accessories, Control Panel, Cables, Foundations Bolts, And Safety Guards. , Installation, Testing And Commissioning Of Fully Automatic Cleaning & Grading Unit 1 Tph
BOQ
| Sl. No. | Item Description |
| 1 | Supply, Installation, Testing and Commissioning of Fully Automatic Cleaning & Grading Unit 1 TPH Equipment Minimum Technical Specification Mentioned In The Bid Document. |
| 2 | Fully Automatic Fine Cleaner Cum Grader with Hinged Door:• Machine Type: Vibratory / Rotary Seed & Grain Cleaner• Capacity: Minimum 1 TPH• Construction: Heavy-duty Mild Steel frame with powder coated finish or equivalent• Contact Parts: SS 304 wherever product comes in contact• Cleaning System: Multi-screen arrangement with replaceable screens• Drive System: Electric Motor with suitable transmission• Dust Collection: Provision for dust outlet/collection• Power Requirement: Suitable for machine capacity• Operation: Continuous Automatic• Safety: Protective covers for all rotating parts• Standards: Suitable for cleaning cereals, pulses, maize and similar agricultural produce.• Screen Size – Approx. 900 mm x 280 mm• Screen Area – Min. 3.50 m2• Motor, Fan – Min. 5.00 HP• Motor, Sieve boat – Min. 2.00 HP• Air Volume – Min. 6500 m3/hr• Cyclone dia. – Approx. 1400 mm • No. of Rubber Balls/Machine – Min. 730-750 pcs• Length of Bottom frame – Approx. 2900-3000 mm • Width of Bottom frame – Approx. 1800-2000 mm• Machine Ht. without Fan – Approx. 1900-2000 mm • Fan height – Approx. 700-800 mm• Capacity Fine Cleaning on Paddy – 1 Ton/HrOther Required Accessories:• Capacity Regulator• Feed roller• Adjusting device for pre-aspiration• Main air control • Aspiration fan • Heavy air-separated waste • Material thickness control • Overflow from scalper screen • Light air – separated waste • Adjusting device or tail aspiration• Through from middle screen• Overflow from middle screen• Tail aspiration channel |
| 3 | Gravity Separator:• Capacity – Minimum 1 TPH• No. of Fans – Min. 3 Nos.• Size of Deck – Approx. 800 mm x 1600 mm• Type of Deck – Rectangular Type• Electric Drive – Min. 5.0 HP• Motor – 3 ph. 50 cycle AC Supply• VFD Vibro Motor – Min. 1.50 HP• Rectangular Deck for greater capacity and accuracy, quickly & easily interchangeable type.• Dynamically balanced with individually adjustable air control for each fan for precise control of air flow.• All the fans should be mounted on one common shaft.• Variable oscillation speed of deck in wide range.• Deck assembly should be rested on four specially designed levers with bearings for smooth and trouble free operation.• Variable inclination of deck side wise and length wise in wide range.• Seed collecting spouts are fitted with bag holding clamps.• Eccentrics should counter balanced giving smooth oscillation to the deck.• Feeding hopper with variable feeding rate through controlled gate.• Built in air filters that can be easily removed for easy access to the moving parts. |
| 4 | Holding Bin for Fine –Cleaner:• All MS Steel Construction with CNC Cutting, and Bending • Should be used for intake of Seeds/Grains in to the Fine-Cleaner. • The size should be Approx. 900 mm x 500 mm and Height Approx. 400 mm. |
| 5 | Waste Product Chute for Fine:• All MS Steel Laser Cutting, CNC Bending and Punching • Should be used for removing all the waste products through Conveyor Shaft from the Seeds/Grains. |
| 6 | Ducting for Fine-Cleaner:• All Cold Roll Steel Sheet CNC Bending & Cutting • Should be used to remove the Dust particles through the Blower installed on the machine towards outside. • Size of the Ducting should be Min. 300mm x 300 mm. |
| 7 | Mounting Stand with Extension Platform for Fine Cleaner:• All MS Steel Construction• The size of the frame: Approx. 1800 mm x 1500 mm • Should be used to mount the machinery fixed with Steel Nuts and Bolts. |
| 8 | Holding Bin with MTG Stand for Gravity Separator:• All MS Steel Construction with CNC Cutting and Bending• Should be used to Store and Intake of the Seed/Grain from the Fine-Cleaner through the Elevator. • This Bin should installed on the square heavy MS Channel fixed with Steps, the size of the Bin should be Approx. 2100 mm x 900 mm, and Height should be Approx. 1800 mm and Channel height from ground level should be 4400 mm. |
| 9 | Bucket Elevator:• Capacity: Minimum 1 TPH each• Type: Vertical Bucket Elevator• Bucket Material: Food Grade HDPE / MS / Equivalent• Bucket Size: Min. 6 Inches• Belt: Heavy-duty endless belt• Head & Boot Section: Heavy-duty fabricated steel• Drive: Electric Motor with Gearbox Min. 1 HP• Safety Features: Belt guard; Inspection door; Emergency stop provision• Suitable for conveying cereals, pulses, maize and similar agricultural produce. |
| 10 | Weighing Scale 100 Kg: • Electronic Platform Weighing Scale• Capacity: 100 Kg• Type: Digital electronic platform type with indicator • Accuracy: ±0.05 kg |
| 11 | Control Panel:Machine shall be supplied with all interconnecting accessories, control panel, cables, foundations bolts, and safety guards. |
| 12 | Installation, Testing and Commissioning of Fully Automatic Cleaning & Grading Unit 1 TPH Please Enable Macros to View BoQ information |
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