Power Government Departments Closing in 35 days TDR #56613181

Tender For Engineering, Supply Of Hardware, Fabrication Of Panels, Software Development, Testing, Inspection, Installation, Commissioning, Training And Documentation Of Process Control System (Pcs) For Unit-2 & Unit-3 Of Captive Power Plant (Cpp), He

Issued by Government Departments · Bhadradri Kothagudem, Telangana
Tender Value
16.30 Crore
Estimated cost
Bid Submission
03 Sep 2026
35 days left
EMD
26.30 Lakhs
Bank guarantee accepted
Document Fee
Ref. Documents
Non-refundable
Tender Type
Online

Tender Overview

Competition Type
NCB
Bidding Type
Tender
Location / State
Bhadradri Kothagudem → Telangana
EMD Exemption
Not Available
Quantity
Not Available

Project Description

Tender for Engineering, Supply Of Hardware, Fabrication Of Panels, Software Development, Testing, Inspection, Installation, Commissioning, Training And Documentation Of Process Control System (Pcs) For Unit-2 & Unit-3 Of Captive Power Plant (Cpp), Heavy Water Plant Manuguru Along With Comprehensive Annual Maintenance Contract For 3 (Three) Years.

BOQ

Name of Work:- Engineering, Supply of Hardware, Fabrication of Panels, Software Development, Testing, Inspection, Installation, Commissioning, Training and Documentation of Process control system (PCS) for Unit-2 & Unit-3 of Captive Power Plant (CPP), Heavy Water Plant Manuguru along with Comprehensive Annual Maintenance Contract for 3 (Three) Years.
Sl. No. Item Description
1PART-A: Process control system (PCS) for UNIT-2
2SOQ-A2 for PCS (MP)
3I. Software for both PCS (MP) and (BMS-TGIP)
4HMI Software for Engg. station ( Development version + Runtime version)
5Software for I/O, Trend & Alarm Server
6HMI Software for Operating station (runtime version)
7HMI Software for standalone Operating station directly connected to CPU
8Programming (Safety Logic Developer) Software for Engg. Station (Full Development Version)
9Report Generation Software
10Any other software(s) not included above (set)
11II. SIL3 Certified Main Redundant Controller system (Max Loading 50%- 60%)
12CPU Modules
13Communication Modules/Ports (Controller to I/O)
14Communication Modules (Controller to OS)
15Rack Power Supply Modules
16Racks
17Memory modules
18Any other module(s) not included above (set) as per required Technical Specifications for completeness.
19MODBUS RTU communication module with Software
20MODBUS TCP/IP communication module with Software
21III. Non-SIL I/O system (as per I/O details)
22Racks
23Analog Input modules
24Analog Output modules
25Digital Input modules
26Digital Input modules with 1ms Time Stamping for 100 nos of SOE signals
27Digital Output Modules
28Rack Power supply modules (redundant for each rack)
29Communication modules /ports (redundant for each rack)
30Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules (set)
31Any other type of module / accessories not included above (set) as per required Technical Specifications for completeness.
32IV. PCs and accessories
33Workstation grade PC (without Monitor) for operating station
34Workstation grade PC (without Monitor) for standalone operating station and engg station including 1 no spare
35Server Grade PC for I/O,Trend, Alarm Server and Historian (without Monitor) including 1 no spare
3623.8” or higher LED color monitor with fixtures
3764” or higher LED color monitor with fixtures, HDMI port && HDMI cable of suitable length
384 port KVM Switch
39Black & White Laser Network Printer.( A4 size)
40Colour Ink Jet Network Printer.( A3 size)
41Ethernet switch managed ( Industrial type)
42Server Racks for servers
43Console Desk for Engineering Station
44Armoured and Shielded Ethernet cable and other accessories. (set) for control room
45Any other items / components not included above (set) as per required Technical Specifications for completeness.
46V. Isolators and Relays for both PCS (MP) and (BMS-TGIP): Make & Series : P-F ( KFD2) or MTL ( 5000 / 8000) or equivalent make /model, Power rail mounted The Qty includes the spare qty (25%).
47Dual channel galvanic isolators for three wire RTD to 4 -20 MA ,programmable type, (2 In – 2 Out)
48Single channel galvanic isolators for three wire RTD to 4 -20 mA, programmable type (1 In – 2 Out)
49Dual channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (2 In – 2 Out)
50Single channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (1 In – 2 Out)
51Single channel galvanic isolators for Analog Input :4 to 20 mA / Loop powered 4 to 20 mA Output: 4 to 20 mA (1 In - 1 Out)
52Galvanic isolators for Analog Input : One Loop powered AI (4 to 20 mA) Output : two 4 to 20 mA (1 In- 2 Out)
53Single channel galvanic isolators for Voltage to Current Converter, Analog Input :1 to 10V, Output: 4 to 20 mA (1 In - 1 Out)
54Galvanic isolators for Analog Output ( 4 to 20 mA) (1 Out - 1 In)
55Redundant Power feed module and power rail for installation of all Isolators
5624 V DC DO Relays and other accessories• 220VDC, 5A (2NO 2NC): 127 nos• 220VDC, 20A (1NO 1NC): 40nos• 110VAC,7.5A inductive(2NO 2 NC): 128nos• 110VAC,30A (1NO 1NC): 2 nos
5724 VDC relays for isolation of Digital inputs with following contact rating • 24VDC, 6A (2NO+2NC)- 710nos• 24VDC, 6A (1NO+1NC)– 529 nos
58MTAs/Relay Boards (with contact rating 24V DC 8A 2NO 2NC) for all redundant DO Signals for all DO Modules qty (MP, BMS - TGIP)
59MTAs/Relay Boards(with contact rating 24V DC 8A 2NO 2NC) for all Non-redundant DO Signals or all DO Modules qty (MP, BMS - TGIP)
60Push buttons (Mushroom lockable type)
61Any other items / components not included above (set) as per required Technical Specifications for completeness.
62VI. Others
63Cabinets/Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relays for PCS (MP)
64Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.
65Control Desk for operating station with 5 nos of Annunciators Push buttons and 6 nos of chairs (for placing 6 nos of OS)
66Annunciators (for 132 windows/channels)
67Any other item/component not included above (set) as per required Technical Specifications for completeness.
68SOQ-B2 for PCS (BMS & TGIP)
69I. SIL3 Certified Main Redundant Controller system (Max Loading 50%-60%)
70CPU Modules
71Communication Modules/Ports (Controller to I/O)
72Communication Modules (Controller to OS)
73Rack Power Supply Modules
74Racks
75Memory Modules
76Any other module(s) not included above (set) as per required Technical Specifications for completeness.
77MODBUS RTU communication module with Software
78MODBUS TCP/IP communication module with Software
79II. Non-SIL I/O system (as per I/O details)
80Racks
81Analog Input modules
82Analog Output modules
83Digital Input modules
84Digital Output modules
85Rack Power supply modules (redundant for each rack)
86Communication modules / ports (Redundant modules / ports for each rack)
87Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules etc(set)
88Any other type of module(s) not included above (set) ) as per required Technical Specifications for completeness.
89III. Others
90Cabinets/Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relays for PCS (BMS - TGIP) (set)
91Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.
92Any other item/component not included above (set) as per required Technical Specifications for completeness.
93SOQ-C2 for Cable & Other Accessories
9424 pair x 0.75 sqmm FRLS armored Signal cable
9524 Core x 1 sqmm Control FRLS armored cable
96FRLS armored Power cable for power distribution to both PCS panels
97Structural Steel (set)
98Earth Pits (Reference Earth- 2 nos & Protective Earth- 2 nos) along with FRLS armored Cabling Earthing Cable(1C x 50Sqmm) - 600mtrs Earthing Cable(1C x 16Sqmm) - 500mtrs Earthing Cable(1C x 10Sqmm) - 500mtrs and other material etc for earth pit (set)Note: Earth pits are common for both Units Unit-2 and Unit-3
99Junction Boxes (with 200 TBs each)
100SOQ-D2 for Spares for both PCS (SN 1.1000 and 1.2000)Note: Qty. for the items from SN 1.4106, 1.4201 to 1.4208 shall be 10 % of the qty. mentioned/offered in SN 1.1000 & 1.2000 to the next higher integer.For Qty. for the items from SN 1.4401 shall be 20 % of the qty. mentioned/offered in SN 1.1000 & 1.2000 to the next higher integer.
101I. SIL3 certified Main Controller system,
102CPU modules
103Communication Modules/Ports (controller to I/O)
104Communication Modules (controller to OS)
105Rack Power Supply Modules
106Any other modules not included above (set) (10 % of total qty)
107II.Non-SIL I/O system
108Racks (10 % of total qty)
109Analog Input modules (10 % of total qty)
110Analog Output modules (10 % of total qty)
111Digital Input modules (10 % of total qty)
112Digital Input modules (1ms time stamping) (10 % of total qty)
113Digital Output modules (10 % of total qty)
114Rack Power supply modules (10 % of total qty)
115Communication modules (10 % of total qty)
116Any other type of module(s) not included above (set)(10 % of total qty)
117Ethernet switch managed (Industrial type)
1184 port KVM Switch
119MODBUS RTU communication module with Software
120MODBUS TCP/IP communication module with Software
121III. Cables
122Pre-fabricated Cables, Terminal Blocks, Connectors etc. (set)(10 % of total qty)
123II.Power Supply
124Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.(Set) ( Note- 20 % of total qty)
125SOQ-E2 for Test Jig (COMMON FOR BOTH UNIT#2 & UNIT#3)
126I. SIL3 certified Main Controller system
127CPU module
128Communication Modules/ports (controller to I/O)
129Communication Modules (controller to OS)
130Rack Power Supply Modules
131Any other modules not included above (set) ) as per required Technical Specifications for completeness.
132Interconnection cable between Communication modules of CPU rack and OS. (set)
133II. Rack with Power supply module for I/O system. I/O modules required for testing shall be taken from loose spares qty.
134Test Jig Panel (Wiring of minimum 2DI, 2DO, 2AI and 1AO Modules to be provided.)
135Rack Power Supply Modules
136Communication module / port
137Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.
138Interconnection cable between Communication modules of CPU rack and I/O rack. (set)
139Any other module / accessory not included above (set) as per required Technical Specifications for completeness.
140SOQ-F2 for Services
141Engineering, preparation and development of HMI & logics.
142Engineering, preparation of GA & wiring diagram of panels/cabinets, Fabrication of panels/cabinets and Factory Acceptance Test (FAT) of the system.
143Documentation and Training as per Technical specifications.
144Minor Civil job like civil modifications required for erection of panels, structural work, installation of Alarm Annunciators, preparation of earth pits etc.
145Interfacing of existing U#2-NT System (Schneider Make) with New offered System
146Interfacing of existing Common System (MAPL Make) with New offered System
147Removal of old panels, erection, installation of CPU cum PDB Panels, IO cum Marshalling panels, Control Desk, Console Desk, Server Cabinets, Alarm Annunciators, laying of cables, installation of JBs along with ferruling, termination & glanding at site as per technical specification.
148Site Acceptance Test (SAT), Commissioning & continuous plant/equipment operation with new PCS system for 10 days
149PART-A: Process control system (PCS) for UNIT-3
150SOQ-A3 for PCS (MP & NT)
151I. Software for both PCS (MP-NT) and (BMS-TGIP)
152HMI Software for Engg. station ( Development version + Runtime version)
153Software for I/O, Trend and Alarm Server
154HMI Software for Operating station (runtime version)
155HMI Software for standalone Operating station directly connected to CPU
156Programming (Safety Logic Developer) Software for Engg. Station (Full Development Version)
157Report Generation Software
158Any other software(s) not included above (set)
159II. SIL3 Certified Main Redundant Controller system (Max Loading 50%-60%)
160CPU Modules
161Communication Modules / Ports (Controller to I/O)
162Communication Modules (Controller to OS)
163Rack Power Supply Modules
164Racks
165Memory modules
166Any other module(s) not included above (set) as per required Technical Specifications for completeness.
167MODBUS RTU communication module with Software
168MODBUS TCP/IP communication module with Software
169III. Non-SIL I/O system (as per I/O details)
170Racks
171Analog Input modules
172Analog Output modules
173Digital Input modules
174Digital Input modules with 1ms Time Stamping for 100 nos of SOE signals
175Digital Output Modules
176Rack Power supply modules (redundant for each rack)
177Communication modules /ports (redundant for each rack)
178Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules (set)
179Any other type of module / accessories not included above (set) as per required Technical Specifications for completeness.
180IV. PCs and accessories
181Workstation grade PC (without Monitor) for operating station
182Workstation grade PC (without Monitor) for standalone operating station and engg station including 1 no spare
183Server Grade PC for I/O ,Trend, Alarm Server and Historian (without Monitor) including 1 no spare
18423.8” or higher LED color monitor with fixtures
18564” or higher LED color monitor with fixtures, HDMI port & & HDMI cable of suitable length.
1864 port KVM Switch
187Black & White Laser Network Printer.( A4 size)
188Colour Ink Jet Network Printer (A3 Size)
189Ethernet switch managed ( Industrial type)
190Server Racks for servers
191Console Desk for Engineering Station
192Armoured & Shielded Ethernet cable and other accessories. (set) for control room
193Any other items / components not included above (set) as per required Technical Specifications for completeness.
194V. Isolators and Relays for both PCS (MP - NT) and (BMS-TGIP): Make & Series : P-F ( KFD2) or MTL ( 5000 / 8000) or equivalent make /model, Power rail mounted The Qty includes the spare qty (25%).
195Dual channel galvanic isolators for three wire RTD to 4 -20 mA ,programmable type, (2 In – 2 Out)
196Single channel galvanic isolators for three wire RTD to 4 -20 mA, programmable type (1 In – 2 Out)
197Dual channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (2 In – 2 Out)
198Single channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (1 In – 2 Out)
199Single channel galvanic isolators for Analog Input :4 to 20 mA / Loop powered 4 to 20 mA Output: 4 to 20 mA (1 In - 1 Out)
200Galvanic isolators for Analog Input : One Loop powered AI (4 to 20 mA) Output : two 4 to 20 mA (1 In- 2 Out)
201Single channel galvanic isolators for Voltage to Current Converter, Analog Input :1 to 10V, Output: 4 to 20 mA (1 In - 1 Out)
202Galvanic isolators cum High Value Selector For AO( 4 to 20 mA) (1 Out - 2 In)
203Galvanic isolators For AO ( 4 to 20 mA) (1 Out - 1 In)
204Redundant Power feed module and power rail for installation of all Isolators
20524 V DC DO Relays and other accessories• 220VDC, 5A (2NO 2NC): 127 nos• 220VDC, 20A (1NO 1NC): 40nos• 110VAC,7.5A inductive(2NO 2 NC): 128nos• 110VAC,30A (1NO 1NC): 2 nos
20624 VDC relays for isolation of Digital inputs with following contact rating • 24VDC, 6A (2NO+2NC)- 759nos• 24VDC, 6A (1NO+1NC)– 635 nos
207MTAs/Relay Boards (with contact rating 24V DC 8A 2NO 2NC) for all redundant DO Signals for all DO Modules qty (MP-NT, BMS -TGIP)
208MTAs/Relay Boards(with contact rating 24V DC 8A 2NO 2NC) for all Non-redundant DO Signal for all DO Modules qty (MP-NT, BMS-TGIP)
209Push buttons (Mushroom lockable type)
210Any other items / components not included above (set) as per required Technical Specifications for completeness.
211VI. Others
212Cabinets/Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relays for PCS (MP-NT)
213Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.
214Control Desk for operating station with 5 nos of Annunciators Push buttons and 6 nos of chairs (for placing 6 nos of OS)
215Annunciators (for 132 windows/channels)
216Any other item/component not included above (set) as per required Technical Specifications for completeness.
217SOQ-B3 for PCS (BMS & TGIP)
218I. SIL3 Certified Main Redundant Controller system (Max Loading 50%-60%)
219CPU Modules
220Communication Modules / Ports (Controller to I/O)
221Communication Modules (Controller to OS)
222Rack Power Supply Modules
223Racks
224Memory Modules
225Any other module(s) not included above (set ) as per required Technical Specifications for completeness.
226MODBUS RTU communication module with Software
227MODBUS TCP/IP communication module with Software
228II. Non-SIL I/O system (as per I/O details)
229Racks
230Analog Input modules
231Analog Output modules
232Digital Input modules
233Digital Output modules
234Rack Power supply modules (redundant for each rack)
235Communication modules / ports (Redundant modules / port for each rack)
236Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules etc(set)
237Any other type of module(s) not included above (set) ) as per required Technical Specifications for completeness.
238III. Others
239Cabinets/ Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relay for PCS (BMS - TGIP) (set)
240Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.
241Any other item/component not included above (set) as per required Technical Specifications for completeness.
242SOQ-C3 for Cable & Other Accessories
24324 pair x 0.75 sqmm FRLS armored Signal cable
24424 Core x 1 sqmm Control FRLS armored cable
245FRLS armored Power cable for power distribution to both PCS panels
246Structural Steel (set)
247Junction Boxes (with 200 TBs each)
248SOQ-D3 for Spares for both PCS (SN 2.1000 and 2.2000)Note: Qty. for the items from SN 2.4106, 2.4201 to 2.4208 shall be 10 % of the qty. mentioned/offered in SN 2.1000 & 2.2000 to the next higher integer.For Qty. for the items from SN 2.4401 shall be 20 % of the qty. mentioned/offered in SN 2.1000 & 2.2000 to the next higher integer.
249I. SIL3 certified Main Controller system
250CPU modules
251Communication Modules / Ports (controller to I/O)
252Communication Modules (controller to OS)
253Rack Power Supply Modules
254Any other modules not included above (set) (10% of supplied quantity)
255II. Non-SIL I/O system
256Racks (10 % of total qty)
257Analog Input modules (10 % of total qty)
258Analog Output modules (10 % of total qty)
259Digital Input modules
260Digital Input modules (1ms time stamping) (10 % of total qty)
261Digital Output modules (10 % of total qty)
262Rack Power supply modules (10 % of total qty)
263Communication modules (10 % of total qty)
264Any other type of module(s) not included above (set)(10% of total)
265Ethernet switch managed (Industrial type)
2664 port KVM Switch
267MODBUS RTU communication module with Software
268MODBUS TCP/IP communication module with Software
269III. Cables
270Pre-fabricated Cables, Terminal Blocks, Connectors etc. (set)(10 % of total qty)
271II.Power Supply
272Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. (Set) ( Note- 20 % of total qty)
273SOQ-F3 for Services
274Engineering, preparation and development of HMI & logics.
275Engineering, preparation of GA & wiring diagram of panels/cabinets, Fabrication of panels/cabinets and Factory Acceptance Test (FAT) of the system.
276Documentation and Training as per Technical specifications.
277Minor Civil job like civil modifications required for erection of panels, structural work, installation of Alarm Annunciators, preparation of earth pits etc.
278Interfacing of existing Common System (MAPL Make) with New offered System.
279Removal of old panels, erection, installation of CPU cum PDB Panels, IO cum Marshalling panels, Control Desk, Console Desk, Server Cabinets, Alarm Annunciators, laying of cables, installation of JBs along with ferruling, termination & glanding at site as per technical specification.
280Site Acceptance Test (SAT), Commissioning & continuous plant/equipment operation with new PCS system for 10 days
281PART-B for UNIT-2
282SOQ-G2 for CAMC
283CAMC Charges for 1st year of operation after the completion of guarantee period of 2 years
284CAMC Charges for 2nd year of operation after the completion of guarantee period of 2 years
285CAMC Charges for 3rd year of operation after the completion of guarantee period of 2 years
286PART-B for UNIT-3
287SOQ-G3 for CAMC
288CAMC Charges for 1st year of operation after the completion of guarantee period of 2 years
289CAMC Charges for 2nd year of operation after the completion of guarantee period of 2 years
290CAMC Charges for 3rd year of operation after the completion of guarantee period of 2 years Please Enable Macros to View BoQ information

AI Tender Summary

OUR REF NO 56613181
AUTHORITY Government Departments
TENDER VALUE 16.30 Crore
LAST DATE 03-09-2026
Authority
Authority Name Heavey Water Board
Work Description Tender for Engineering, Supply Of Hardware, Fabrication Of Panels, Software Development, Testing, Inspection, Installation, Commissioning, Training And Documentation Of Process Control System (Pcs) For Unit-2 & Unit-3 Of Captive Power Plant (Cpp), Heavy Water Plant Manuguru Along With Comprehensive Annual Maintenance Contract For 3 (Three) Years.
Basic Detail
Tender No HWB/TECH/INST/2026/01
Bidding Type Tender
Location
City Bhadradri Kothagudem
State Telangana
Key Dates
Publish Date 23 Jul 2026
Submission Date 03 Sep 2026
Open Date 08 Sep 2026
Finance
Tender Value 16.30 Crore
Tender Fee Ref. Documents
EMD 26.30 Lakhs
Exemption Not Available
Document List
BOQ_965163.xls
c1c44841-1a09-412b-bcf8-58a1798b8a3e.html
TECHBID.xls
TechnicalSpecificationsSectionIX.pdf
TenderDocumentSectionItoVIIIXXI.pdf
Tendernotice_1.pdf

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Tender Timeline

Jul 23, 2026
11:30 IST

Tender Published

Tender notice published.

Completed
Sep 03, 2026
17:00 IST

Bid Submission Deadline

Online submission via eProcurement portal.

Upcoming · 35 days
Sep 08, 2026

Bid Opening Date

Technical bids will be opened and evaluated.

Upcoming · 40 days

Tender Documents

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c1c44841-1a09-412b-bcf8-58a1798b8a3e.html

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TECHBID.xls

pdf

TechnicalSpecificationsSectionIX.pdf

pdf

TenderDocumentSectionItoVIIIXXI.pdf

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Tendernotice_1.pdf

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