Tender For Engineering, Supply Of Hardware, Fabrication Of Panels, Software Development, Testing, Inspection, Installation, Commissioning, Training And Documentation Of Process Control System (Pcs) For Unit-2 & Unit-3 Of Captive Power Plant (Cpp), He
Tender Overview
Project Description
Tender for Engineering, Supply Of Hardware, Fabrication Of Panels, Software Development, Testing, Inspection, Installation, Commissioning, Training And Documentation Of Process Control System (Pcs) For Unit-2 & Unit-3 Of Captive Power Plant (Cpp), Heavy Water Plant Manuguru Along With Comprehensive Annual Maintenance Contract For 3 (Three) Years.
BOQ
| Sl. No. | Item Description |
| 1 | PART-A: Process control system (PCS) for UNIT-2 |
| 2 | SOQ-A2 for PCS (MP) |
| 3 | I. Software for both PCS (MP) and (BMS-TGIP) |
| 4 | HMI Software for Engg. station ( Development version + Runtime version) |
| 5 | Software for I/O, Trend & Alarm Server |
| 6 | HMI Software for Operating station (runtime version) |
| 7 | HMI Software for standalone Operating station directly connected to CPU |
| 8 | Programming (Safety Logic Developer) Software for Engg. Station (Full Development Version) |
| 9 | Report Generation Software |
| 10 | Any other software(s) not included above (set) |
| 11 | II. SIL3 Certified Main Redundant Controller system (Max Loading 50%- 60%) |
| 12 | CPU Modules |
| 13 | Communication Modules/Ports (Controller to I/O) |
| 14 | Communication Modules (Controller to OS) |
| 15 | Rack Power Supply Modules |
| 16 | Racks |
| 17 | Memory modules |
| 18 | Any other module(s) not included above (set) as per required Technical Specifications for completeness. |
| 19 | MODBUS RTU communication module with Software |
| 20 | MODBUS TCP/IP communication module with Software |
| 21 | III. Non-SIL I/O system (as per I/O details) |
| 22 | Racks |
| 23 | Analog Input modules |
| 24 | Analog Output modules |
| 25 | Digital Input modules |
| 26 | Digital Input modules with 1ms Time Stamping for 100 nos of SOE signals |
| 27 | Digital Output Modules |
| 28 | Rack Power supply modules (redundant for each rack) |
| 29 | Communication modules /ports (redundant for each rack) |
| 30 | Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules (set) |
| 31 | Any other type of module / accessories not included above (set) as per required Technical Specifications for completeness. |
| 32 | IV. PCs and accessories |
| 33 | Workstation grade PC (without Monitor) for operating station |
| 34 | Workstation grade PC (without Monitor) for standalone operating station and engg station including 1 no spare |
| 35 | Server Grade PC for I/O,Trend, Alarm Server and Historian (without Monitor) including 1 no spare |
| 36 | 23.8” or higher LED color monitor with fixtures |
| 37 | 64” or higher LED color monitor with fixtures, HDMI port && HDMI cable of suitable length |
| 38 | 4 port KVM Switch |
| 39 | Black & White Laser Network Printer.( A4 size) |
| 40 | Colour Ink Jet Network Printer.( A3 size) |
| 41 | Ethernet switch managed ( Industrial type) |
| 42 | Server Racks for servers |
| 43 | Console Desk for Engineering Station |
| 44 | Armoured and Shielded Ethernet cable and other accessories. (set) for control room |
| 45 | Any other items / components not included above (set) as per required Technical Specifications for completeness. |
| 46 | V. Isolators and Relays for both PCS (MP) and (BMS-TGIP): Make & Series : P-F ( KFD2) or MTL ( 5000 / 8000) or equivalent make /model, Power rail mounted The Qty includes the spare qty (25%). |
| 47 | Dual channel galvanic isolators for three wire RTD to 4 -20 MA ,programmable type, (2 In – 2 Out) |
| 48 | Single channel galvanic isolators for three wire RTD to 4 -20 mA, programmable type (1 In – 2 Out) |
| 49 | Dual channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (2 In – 2 Out) |
| 50 | Single channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (1 In – 2 Out) |
| 51 | Single channel galvanic isolators for Analog Input :4 to 20 mA / Loop powered 4 to 20 mA Output: 4 to 20 mA (1 In - 1 Out) |
| 52 | Galvanic isolators for Analog Input : One Loop powered AI (4 to 20 mA) Output : two 4 to 20 mA (1 In- 2 Out) |
| 53 | Single channel galvanic isolators for Voltage to Current Converter, Analog Input :1 to 10V, Output: 4 to 20 mA (1 In - 1 Out) |
| 54 | Galvanic isolators for Analog Output ( 4 to 20 mA) (1 Out - 1 In) |
| 55 | Redundant Power feed module and power rail for installation of all Isolators |
| 56 | 24 V DC DO Relays and other accessories• 220VDC, 5A (2NO 2NC): 127 nos• 220VDC, 20A (1NO 1NC): 40nos• 110VAC,7.5A inductive(2NO 2 NC): 128nos• 110VAC,30A (1NO 1NC): 2 nos |
| 57 | 24 VDC relays for isolation of Digital inputs with following contact rating • 24VDC, 6A (2NO+2NC)- 710nos• 24VDC, 6A (1NO+1NC)– 529 nos |
| 58 | MTAs/Relay Boards (with contact rating 24V DC 8A 2NO 2NC) for all redundant DO Signals for all DO Modules qty (MP, BMS - TGIP) |
| 59 | MTAs/Relay Boards(with contact rating 24V DC 8A 2NO 2NC) for all Non-redundant DO Signals or all DO Modules qty (MP, BMS - TGIP) |
| 60 | Push buttons (Mushroom lockable type) |
| 61 | Any other items / components not included above (set) as per required Technical Specifications for completeness. |
| 62 | VI. Others |
| 63 | Cabinets/Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relays for PCS (MP) |
| 64 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. |
| 65 | Control Desk for operating station with 5 nos of Annunciators Push buttons and 6 nos of chairs (for placing 6 nos of OS) |
| 66 | Annunciators (for 132 windows/channels) |
| 67 | Any other item/component not included above (set) as per required Technical Specifications for completeness. |
| 68 | SOQ-B2 for PCS (BMS & TGIP) |
| 69 | I. SIL3 Certified Main Redundant Controller system (Max Loading 50%-60%) |
| 70 | CPU Modules |
| 71 | Communication Modules/Ports (Controller to I/O) |
| 72 | Communication Modules (Controller to OS) |
| 73 | Rack Power Supply Modules |
| 74 | Racks |
| 75 | Memory Modules |
| 76 | Any other module(s) not included above (set) as per required Technical Specifications for completeness. |
| 77 | MODBUS RTU communication module with Software |
| 78 | MODBUS TCP/IP communication module with Software |
| 79 | II. Non-SIL I/O system (as per I/O details) |
| 80 | Racks |
| 81 | Analog Input modules |
| 82 | Analog Output modules |
| 83 | Digital Input modules |
| 84 | Digital Output modules |
| 85 | Rack Power supply modules (redundant for each rack) |
| 86 | Communication modules / ports (Redundant modules / ports for each rack) |
| 87 | Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules etc(set) |
| 88 | Any other type of module(s) not included above (set) ) as per required Technical Specifications for completeness. |
| 89 | III. Others |
| 90 | Cabinets/Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relays for PCS (BMS - TGIP) (set) |
| 91 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. |
| 92 | Any other item/component not included above (set) as per required Technical Specifications for completeness. |
| 93 | SOQ-C2 for Cable & Other Accessories |
| 94 | 24 pair x 0.75 sqmm FRLS armored Signal cable |
| 95 | 24 Core x 1 sqmm Control FRLS armored cable |
| 96 | FRLS armored Power cable for power distribution to both PCS panels |
| 97 | Structural Steel (set) |
| 98 | Earth Pits (Reference Earth- 2 nos & Protective Earth- 2 nos) along with FRLS armored Cabling Earthing Cable(1C x 50Sqmm) - 600mtrs Earthing Cable(1C x 16Sqmm) - 500mtrs Earthing Cable(1C x 10Sqmm) - 500mtrs and other material etc for earth pit (set)Note: Earth pits are common for both Units Unit-2 and Unit-3 |
| 99 | Junction Boxes (with 200 TBs each) |
| 100 | SOQ-D2 for Spares for both PCS (SN 1.1000 and 1.2000)Note: Qty. for the items from SN 1.4106, 1.4201 to 1.4208 shall be 10 % of the qty. mentioned/offered in SN 1.1000 & 1.2000 to the next higher integer.For Qty. for the items from SN 1.4401 shall be 20 % of the qty. mentioned/offered in SN 1.1000 & 1.2000 to the next higher integer. |
| 101 | I. SIL3 certified Main Controller system, |
| 102 | CPU modules |
| 103 | Communication Modules/Ports (controller to I/O) |
| 104 | Communication Modules (controller to OS) |
| 105 | Rack Power Supply Modules |
| 106 | Any other modules not included above (set) (10 % of total qty) |
| 107 | II.Non-SIL I/O system |
| 108 | Racks (10 % of total qty) |
| 109 | Analog Input modules (10 % of total qty) |
| 110 | Analog Output modules (10 % of total qty) |
| 111 | Digital Input modules (10 % of total qty) |
| 112 | Digital Input modules (1ms time stamping) (10 % of total qty) |
| 113 | Digital Output modules (10 % of total qty) |
| 114 | Rack Power supply modules (10 % of total qty) |
| 115 | Communication modules (10 % of total qty) |
| 116 | Any other type of module(s) not included above (set)(10 % of total qty) |
| 117 | Ethernet switch managed (Industrial type) |
| 118 | 4 port KVM Switch |
| 119 | MODBUS RTU communication module with Software |
| 120 | MODBUS TCP/IP communication module with Software |
| 121 | III. Cables |
| 122 | Pre-fabricated Cables, Terminal Blocks, Connectors etc. (set)(10 % of total qty) |
| 123 | II.Power Supply |
| 124 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel.(Set) ( Note- 20 % of total qty) |
| 125 | SOQ-E2 for Test Jig (COMMON FOR BOTH UNIT#2 & UNIT#3) |
| 126 | I. SIL3 certified Main Controller system |
| 127 | CPU module |
| 128 | Communication Modules/ports (controller to I/O) |
| 129 | Communication Modules (controller to OS) |
| 130 | Rack Power Supply Modules |
| 131 | Any other modules not included above (set) ) as per required Technical Specifications for completeness. |
| 132 | Interconnection cable between Communication modules of CPU rack and OS. (set) |
| 133 | II. Rack with Power supply module for I/O system. I/O modules required for testing shall be taken from loose spares qty. |
| 134 | Test Jig Panel (Wiring of minimum 2DI, 2DO, 2AI and 1AO Modules to be provided.) |
| 135 | Rack Power Supply Modules |
| 136 | Communication module / port |
| 137 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. |
| 138 | Interconnection cable between Communication modules of CPU rack and I/O rack. (set) |
| 139 | Any other module / accessory not included above (set) as per required Technical Specifications for completeness. |
| 140 | SOQ-F2 for Services |
| 141 | Engineering, preparation and development of HMI & logics. |
| 142 | Engineering, preparation of GA & wiring diagram of panels/cabinets, Fabrication of panels/cabinets and Factory Acceptance Test (FAT) of the system. |
| 143 | Documentation and Training as per Technical specifications. |
| 144 | Minor Civil job like civil modifications required for erection of panels, structural work, installation of Alarm Annunciators, preparation of earth pits etc. |
| 145 | Interfacing of existing U#2-NT System (Schneider Make) with New offered System |
| 146 | Interfacing of existing Common System (MAPL Make) with New offered System |
| 147 | Removal of old panels, erection, installation of CPU cum PDB Panels, IO cum Marshalling panels, Control Desk, Console Desk, Server Cabinets, Alarm Annunciators, laying of cables, installation of JBs along with ferruling, termination & glanding at site as per technical specification. |
| 148 | Site Acceptance Test (SAT), Commissioning & continuous plant/equipment operation with new PCS system for 10 days |
| 149 | PART-A: Process control system (PCS) for UNIT-3 |
| 150 | SOQ-A3 for PCS (MP & NT) |
| 151 | I. Software for both PCS (MP-NT) and (BMS-TGIP) |
| 152 | HMI Software for Engg. station ( Development version + Runtime version) |
| 153 | Software for I/O, Trend and Alarm Server |
| 154 | HMI Software for Operating station (runtime version) |
| 155 | HMI Software for standalone Operating station directly connected to CPU |
| 156 | Programming (Safety Logic Developer) Software for Engg. Station (Full Development Version) |
| 157 | Report Generation Software |
| 158 | Any other software(s) not included above (set) |
| 159 | II. SIL3 Certified Main Redundant Controller system (Max Loading 50%-60%) |
| 160 | CPU Modules |
| 161 | Communication Modules / Ports (Controller to I/O) |
| 162 | Communication Modules (Controller to OS) |
| 163 | Rack Power Supply Modules |
| 164 | Racks |
| 165 | Memory modules |
| 166 | Any other module(s) not included above (set) as per required Technical Specifications for completeness. |
| 167 | MODBUS RTU communication module with Software |
| 168 | MODBUS TCP/IP communication module with Software |
| 169 | III. Non-SIL I/O system (as per I/O details) |
| 170 | Racks |
| 171 | Analog Input modules |
| 172 | Analog Output modules |
| 173 | Digital Input modules |
| 174 | Digital Input modules with 1ms Time Stamping for 100 nos of SOE signals |
| 175 | Digital Output Modules |
| 176 | Rack Power supply modules (redundant for each rack) |
| 177 | Communication modules /ports (redundant for each rack) |
| 178 | Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules (set) |
| 179 | Any other type of module / accessories not included above (set) as per required Technical Specifications for completeness. |
| 180 | IV. PCs and accessories |
| 181 | Workstation grade PC (without Monitor) for operating station |
| 182 | Workstation grade PC (without Monitor) for standalone operating station and engg station including 1 no spare |
| 183 | Server Grade PC for I/O ,Trend, Alarm Server and Historian (without Monitor) including 1 no spare |
| 184 | 23.8” or higher LED color monitor with fixtures |
| 185 | 64” or higher LED color monitor with fixtures, HDMI port & & HDMI cable of suitable length. |
| 186 | 4 port KVM Switch |
| 187 | Black & White Laser Network Printer.( A4 size) |
| 188 | Colour Ink Jet Network Printer (A3 Size) |
| 189 | Ethernet switch managed ( Industrial type) |
| 190 | Server Racks for servers |
| 191 | Console Desk for Engineering Station |
| 192 | Armoured & Shielded Ethernet cable and other accessories. (set) for control room |
| 193 | Any other items / components not included above (set) as per required Technical Specifications for completeness. |
| 194 | V. Isolators and Relays for both PCS (MP - NT) and (BMS-TGIP): Make & Series : P-F ( KFD2) or MTL ( 5000 / 8000) or equivalent make /model, Power rail mounted The Qty includes the spare qty (25%). |
| 195 | Dual channel galvanic isolators for three wire RTD to 4 -20 mA ,programmable type, (2 In – 2 Out) |
| 196 | Single channel galvanic isolators for three wire RTD to 4 -20 mA, programmable type (1 In – 2 Out) |
| 197 | Dual channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (2 In – 2 Out) |
| 198 | Single channel galvanic isolators for Thermocouple to 4 -20 mA ,programmable type with internal cold junction compensation using RTD (1 In – 2 Out) |
| 199 | Single channel galvanic isolators for Analog Input :4 to 20 mA / Loop powered 4 to 20 mA Output: 4 to 20 mA (1 In - 1 Out) |
| 200 | Galvanic isolators for Analog Input : One Loop powered AI (4 to 20 mA) Output : two 4 to 20 mA (1 In- 2 Out) |
| 201 | Single channel galvanic isolators for Voltage to Current Converter, Analog Input :1 to 10V, Output: 4 to 20 mA (1 In - 1 Out) |
| 202 | Galvanic isolators cum High Value Selector For AO( 4 to 20 mA) (1 Out - 2 In) |
| 203 | Galvanic isolators For AO ( 4 to 20 mA) (1 Out - 1 In) |
| 204 | Redundant Power feed module and power rail for installation of all Isolators |
| 205 | 24 V DC DO Relays and other accessories• 220VDC, 5A (2NO 2NC): 127 nos• 220VDC, 20A (1NO 1NC): 40nos• 110VAC,7.5A inductive(2NO 2 NC): 128nos• 110VAC,30A (1NO 1NC): 2 nos |
| 206 | 24 VDC relays for isolation of Digital inputs with following contact rating • 24VDC, 6A (2NO+2NC)- 759nos• 24VDC, 6A (1NO+1NC)– 635 nos |
| 207 | MTAs/Relay Boards (with contact rating 24V DC 8A 2NO 2NC) for all redundant DO Signals for all DO Modules qty (MP-NT, BMS -TGIP) |
| 208 | MTAs/Relay Boards(with contact rating 24V DC 8A 2NO 2NC) for all Non-redundant DO Signal for all DO Modules qty (MP-NT, BMS-TGIP) |
| 209 | Push buttons (Mushroom lockable type) |
| 210 | Any other items / components not included above (set) as per required Technical Specifications for completeness. |
| 211 | VI. Others |
| 212 | Cabinets/Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relays for PCS (MP-NT) |
| 213 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. |
| 214 | Control Desk for operating station with 5 nos of Annunciators Push buttons and 6 nos of chairs (for placing 6 nos of OS) |
| 215 | Annunciators (for 132 windows/channels) |
| 216 | Any other item/component not included above (set) as per required Technical Specifications for completeness. |
| 217 | SOQ-B3 for PCS (BMS & TGIP) |
| 218 | I. SIL3 Certified Main Redundant Controller system (Max Loading 50%-60%) |
| 219 | CPU Modules |
| 220 | Communication Modules / Ports (Controller to I/O) |
| 221 | Communication Modules (Controller to OS) |
| 222 | Rack Power Supply Modules |
| 223 | Racks |
| 224 | Memory Modules |
| 225 | Any other module(s) not included above (set ) as per required Technical Specifications for completeness. |
| 226 | MODBUS RTU communication module with Software |
| 227 | MODBUS TCP/IP communication module with Software |
| 228 | II. Non-SIL I/O system (as per I/O details) |
| 229 | Racks |
| 230 | Analog Input modules |
| 231 | Analog Output modules |
| 232 | Digital Input modules |
| 233 | Digital Output modules |
| 234 | Rack Power supply modules (redundant for each rack) |
| 235 | Communication modules / ports (Redundant modules / port for each rack) |
| 236 | Prefabricated cables, Connectors/Accessories etc. for CPU and IO Modules etc(set) |
| 237 | Any other type of module(s) not included above (set) ) as per required Technical Specifications for completeness. |
| 238 | III. Others |
| 239 | Cabinets/ Panels for housing Controller + Power distribution + I/O Racks + Isolator + interface relay for PCS (BMS - TGIP) (set) |
| 240 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. |
| 241 | Any other item/component not included above (set) as per required Technical Specifications for completeness. |
| 242 | SOQ-C3 for Cable & Other Accessories |
| 243 | 24 pair x 0.75 sqmm FRLS armored Signal cable |
| 244 | 24 Core x 1 sqmm Control FRLS armored cable |
| 245 | FRLS armored Power cable for power distribution to both PCS panels |
| 246 | Structural Steel (set) |
| 247 | Junction Boxes (with 200 TBs each) |
| 248 | SOQ-D3 for Spares for both PCS (SN 2.1000 and 2.2000)Note: Qty. for the items from SN 2.4106, 2.4201 to 2.4208 shall be 10 % of the qty. mentioned/offered in SN 2.1000 & 2.2000 to the next higher integer.For Qty. for the items from SN 2.4401 shall be 20 % of the qty. mentioned/offered in SN 2.1000 & 2.2000 to the next higher integer. |
| 249 | I. SIL3 certified Main Controller system |
| 250 | CPU modules |
| 251 | Communication Modules / Ports (controller to I/O) |
| 252 | Communication Modules (controller to OS) |
| 253 | Rack Power Supply Modules |
| 254 | Any other modules not included above (set) (10% of supplied quantity) |
| 255 | II. Non-SIL I/O system |
| 256 | Racks (10 % of total qty) |
| 257 | Analog Input modules (10 % of total qty) |
| 258 | Analog Output modules (10 % of total qty) |
| 259 | Digital Input modules |
| 260 | Digital Input modules (1ms time stamping) (10 % of total qty) |
| 261 | Digital Output modules (10 % of total qty) |
| 262 | Rack Power supply modules (10 % of total qty) |
| 263 | Communication modules (10 % of total qty) |
| 264 | Any other type of module(s) not included above (set)(10% of total) |
| 265 | Ethernet switch managed (Industrial type) |
| 266 | 4 port KVM Switch |
| 267 | MODBUS RTU communication module with Software |
| 268 | MODBUS TCP/IP communication module with Software |
| 269 | III. Cables |
| 270 | Pre-fabricated Cables, Terminal Blocks, Connectors etc. (set)(10 % of total qty) |
| 271 | II.Power Supply |
| 272 | Redundant power supplies consisting of 110VAC to 24VDC converter, 24VDC to 24VDC converter and diode OR-ing modules with MCBs for each cabinet/panel. (Set) ( Note- 20 % of total qty) |
| 273 | SOQ-F3 for Services |
| 274 | Engineering, preparation and development of HMI & logics. |
| 275 | Engineering, preparation of GA & wiring diagram of panels/cabinets, Fabrication of panels/cabinets and Factory Acceptance Test (FAT) of the system. |
| 276 | Documentation and Training as per Technical specifications. |
| 277 | Minor Civil job like civil modifications required for erection of panels, structural work, installation of Alarm Annunciators, preparation of earth pits etc. |
| 278 | Interfacing of existing Common System (MAPL Make) with New offered System. |
| 279 | Removal of old panels, erection, installation of CPU cum PDB Panels, IO cum Marshalling panels, Control Desk, Console Desk, Server Cabinets, Alarm Annunciators, laying of cables, installation of JBs along with ferruling, termination & glanding at site as per technical specification. |
| 280 | Site Acceptance Test (SAT), Commissioning & continuous plant/equipment operation with new PCS system for 10 days |
| 281 | PART-B for UNIT-2 |
| 282 | SOQ-G2 for CAMC |
| 283 | CAMC Charges for 1st year of operation after the completion of guarantee period of 2 years |
| 284 | CAMC Charges for 2nd year of operation after the completion of guarantee period of 2 years |
| 285 | CAMC Charges for 3rd year of operation after the completion of guarantee period of 2 years |
| 286 | PART-B for UNIT-3 |
| 287 | SOQ-G3 for CAMC |
| 288 | CAMC Charges for 1st year of operation after the completion of guarantee period of 2 years |
| 289 | CAMC Charges for 2nd year of operation after the completion of guarantee period of 2 years |
| 290 | CAMC Charges for 3rd year of operation after the completion of guarantee period of 2 years Please Enable Macros to View BoQ information |
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