Bids Are invited for Repair, Maintenance, And Installation Of Plant/ Systems/Equipments (Version 2) - 43 Dg Repair Bts Hubsite Chikmagalur Simoga Ba; Power Generators; Service Provider - Carrying Out Oil Servicing Of Following Capacity Ea Set I/C Dra
Tender Overview
Project Description
Bids Are invited for Repair, Maintenance, And Installation Of Plant/ Systems/Equipments (Version 2) - 43 Dg Repair Bts Hubsite Chikmagalur Simoga Ba; Power Generators; Service Provider - Carrying Out Oil Servicing Of Following Capacity Ea Set I/C Draining The Existing Lub Oil And Supplying And Filling Of Superior Quality And Suitable Grade For The Engine Lub Oil Recommended By The Oem, Replacing Of Fuel Filters, Lub Oil Filters Etc Complete As Per The Maintenance Schedule, Terms And Conditions And Specifications Attached.[The Servicing Of The Ea Sets Has To Be Done As Per Direction Of Engineer In Charge] , Replacement Of Faulty Batteries Which Are Life Expired With New Fully Charged Conventional/Semi Sealed 12 V Battery Of Automotive Duty Of The Following Capacities).The New Battery Shall Be Guaranteed For 3 Years From The Date Of Installation. , Rewinding Of Following Type Of Winding For The Alternator Of Following Set Capacity Of Ea Set [As Per The Inventory] Including Dismantling The Alternator, Rewinding, Baking, Refixing, Loading Unloading, To And Fro Transportation, Re-Fixing Back With Proper Alignment, Testing And Commissioning Etc As Reqd. [Scrap Copper Shall Be The Property Of Agency And The Rate For The Rewinding Shall Be Quoted After Considering/Deducting The Value Of Scrap Winding ] , Repairing Of Ea Fresh Air/ Exhaust Canopy Fan Motor For The Follwing Faults, Including Dismantling, To And Fro Cartage, Refixing, Giving Connection, Testing, Commissioning Etc As Reqd. , Replacement Of Faulty Battery Charger Unit With New One, Smps Based, Input Voltage 170-260 V Ac, 50 Hz, Output 12 V Dc, 10 A Suitable For Automotive Battery Including Mounting, Making Connections, Testing And Commissioning As Required. (With Necessary Warranty ) , Dismantling The Starting Motor Of The Ea Set Upto 30 Kva Set Capacity, Servicing And Repairing Of Starting Motor For The Following Nature Of Faults, Including To And Fro Transportation, Refixing Back To Ea Set, Testing Commissioning Etc As Reqd. , Supplying And Fixing Rubber Type Ea Coupling Upto 63 Kva E/A Set I/C Dismantling The Faulty One, Fixing The Same Doing Proper Alignment Etc As Required. , Checking The Amf/Non Amf Panel, Doing Minor Wiring / Inter Connection, Replacement Of The Following Spares Of The E/A Set For The Smooth Functioning Of The System Like Amf Function/ Safety Function/ General Function Etc. I/C Checking The Items And Replacing The Faulty One, Giving Necessary Connections, Integrating With Engine And Alternator Parts, Testing And Commissioning Etc As Reqd. , Supplying Of Metallic Type Door Hinges Along With Its Accessories Like Nut Bolt Arrangement Suitable For The Door Of The Canopy Of The Ea Set, Fixing The Same With Welding / Revetting Work Suitable To Operate The Door Including Dismantling Removing The Faulty Hinges Etc As Required [Each Hinge] , Replacement Of V Belts Of Size A-28/A-32/ A-40 / A-46/ A-48/ A-49/ A-51 , S&F Of Hydraulic/ Metal Braided Flexible Fuel Pipe With Banjo Bolts & Copper Washers Etc. Up To 2½ Feet Long. , S&F Of Hydraulic/ Metal Braided Flexible Fuel Pipe With Banjo Bolts & Copper Washers Etc. 3 Feet To 5 Feet Long. , Supplying And Fixing 380 Mm Sweep Heavy Duty Fresh Air Fan In The Existing Dg Canopy Including Dismantling Existing Faulty Fan, Modification Of Fixing Arrangements If Any Required Including Connections Testing Commissioning Etc As Reqd.(M/S Almonard Or Ss Make) , Servicing And Calibration Of Fuel Injection Pump (4 To 6 Cylinder Engine Models ) To Ensure Proper Functioning Of The Same I/C Replacing The Major Components Like Elements, Delivery Valves, Bush, Govenor Spring, Control Sleeve, Bearings ,Control Rack, Camshaft, Bearing Bush, Roller Etc As Required. Note :Approval Of Engineer In Charge Shall Be Obtained Before Execution Of Work , Arresting The Rain Water Leakage Through The Roof Of The Canopy Of Ea Set Up To 40 Kva Capacity By Applying Necessary Tar Felting Work Over The Top Of Canopy With Required Sheet (Nominal Thickness 1.5Mm) Etc As Reqd. , Repair Of Faulty 12 Volts Dynamo Of Dg Set I/C Transportation To Work Shop To & From, Servicing .Replacing Minor Parts , Fixing The Same To The Dg Set And Testing, Commissioning Etc As Reqd
BOQ
| Sl. No. | Item Title | Item Description |
| 1 | Carrying out oil servicing of following capacity EA set i/c draining the existing lub oil and supplying and filling of superior quality and suitable grade for the engine lub oil recommended by the OEM, replacing of fuel filters, lub oil filters etc complete as per the maintenance schedule, terms and conditions and specifications attached.[The servicing of the EA sets has to be done as per direction of Engineer in charge] | Carrying out oil servicing of following capacity EA set i/c draining the existing lub oil and supplying and filling of superior quality and suitable grade for the engine lub oil recommended by the OEM, replacing of fuel filters, lub oil filters etc complete as per the maintenance schedule, terms and conditions and specifications attached.[The servicing of the EA sets has to be done as per direction of Engineer in charge] |
| 2 | Replacement of faulty batteries which are life expired with new fully charged conventional/semi sealed 12 V battery of automotive duty of the following capacities).The new battery shall be guaranteed for 3 years from the date of installation. | Replacement of faulty batteries which are life expired with new fully charged conventional/semi sealed 12 V battery of automotive duty of the following capacities).The new battery shall be guaranteed for 3 years from the date of installation. |
| 3 | Rewinding of following type of winding for the alternator of following set capacity of EA set [As per the inventory] including dismantling the alternator, rewinding, baking, refixing, loading unloading, to and fro transportation, re-fixing back with proper alignment, testing and commissioning etc as reqd. [Scrap copper shall be the property of agency and the rate for the rewinding shall be quoted after considering/deducting the value of scrap winding ] | Rewinding of following type of winding for the alternator of following set capacity of EA set [As per the inventory] including dismantling the alternator, rewinding, baking, refixing, loading unloading, to and fro transportation, re-fixing back with proper alignment, testing and commissioning etc as reqd. [Scrap copper shall be the property of agency and the rate for the rewinding shall be quoted after considering/deducting the value of scrap winding ] |
| 4 | Repairing of EA Fresh air/ Exhaust canopy fan motor for the follwing faults, including dismantling, to and fro cartage, refixing, giving connection, testing, commissioning etc as reqd. | Repairing of EA Fresh air/ Exhaust canopy fan motor for the follwing faults, including dismantling, to and fro cartage, refixing, giving connection, testing, commissioning etc as reqd. |
| 5 | Replacement of faulty Battery charger unit with new one, SMPS based, input voltage 170-260 V AC, 50 Hz, Output 12 V DC, 10 A suitable for Automotive battery including mounting, making connections, testing and commissioning as required. (With Necessary warranty ) | Replacement of faulty Battery charger unit with new one, SMPS based, input voltage 170-260 V AC, 50 Hz, Output 12 V DC, 10 A suitable for Automotive battery including mounting, making connections, testing and commissioning as required. (With Necessary warranty ) |
| 6 | Dismantling the starting motor of the EA set upto 30 KVA set capacity, servicing and repairing of starting motor for the following nature of faults, including to and fro transportation, refixing back to EA set, testing commissioning etc as reqd. | Dismantling the starting motor of the EA set upto 30 KVA set capacity, servicing and repairing of starting motor for the following nature of faults, including to and fro transportation, refixing back to EA set, testing commissioning etc as reqd. |
| 7 | Supplying and fixing rubber type EA coupling upto 63 KVA E/A set i/c dismantling the faulty one, fixing the same doing proper alignment etc as required. | Supplying and fixing rubber type EA coupling upto 63 KVA E/A set i/c dismantling the faulty one, fixing the same doing proper alignment etc as required. |
| 8 | Checking the AMF/Non AMF panel, doing minor wiring / inter connection, replacement of the following spares of the E/A set for the smooth functioning of the system like AMF function/ Safety function/ General function etc. i/c checking the items and replacing the faulty one, giving necessary connections, integrating with engine and alternator parts, testing and commissioning etc as reqd. | Checking the AMF/Non AMF panel, doing minor wiring / inter connection, replacement of the following spares of the E/A set for the smooth functioning of the system like AMF function/ Safety function/ General function etc. i/c checking the items and replacing the faulty one, giving necessary connections, integrating with engine and alternator parts, testing and commissioning etc as reqd. |
| 9 | Supplying of metallic type door hinges along with its accessories like nut bolt arrangement suitable for the door of the canopy of the EA set, fixing the same with welding / revetting work suitable to operate the door including dismantling removing the faulty hinges etc as required [Each hinge] | Supplying of metallic type door hinges along with its accessories like nut bolt arrangement suitable for the door of the canopy of the EA set, fixing the same with welding / revetting work suitable to operate the door including dismantling removing the faulty hinges etc as required [Each hinge] |
| 10 | Replacement of 'V' Belts of Size A-28/A-32/ A-40 / A-46/ A-48/ A-49/ A-51 | Replacement of 'V' Belts of Size A-28/A-32/ A-40 / A-46/ A-48/ A-49/ A-51 |
| 11 | S&F of Hydraulic/ metal Braided flexible fuel pipe with Banjo Bolts & Copper washers etc. up to 2½ feet long. | S&F of Hydraulic/ metal Braided flexible fuel pipe with Banjo Bolts & Copper washers etc. up to 2½ feet long. |
| 12 | S&F of Hydraulic/ metal Braided flexible fuel pipe with Banjo Bolts & Copper washers etc. 3 feet to 5 feet long. | S&F of Hydraulic/ metal Braided flexible fuel pipe with Banjo Bolts & Copper washers etc. 3 feet to 5 feet long. |
| 13 | Supplying and fixing 380 mm sweep heavy duty fresh air fan in the existing DG canopy including dismantling existing faulty fan, modification of fixing arrangements if any required including connections testing commissioning etc as reqd.(M/s Almonard or SS make) | Supplying and fixing 380 mm sweep heavy duty fresh air fan in the existing DG canopy including dismantling existing faulty fan, modification of fixing arrangements if any required including connections testing commissioning etc as reqd.(M/s Almonard or SS make) |
| 14 | Servicing and calibration of fuel injection pump (4 to 6 cylinder engine models ) to ensure proper functioning of the same i/c replacing the major components like elements, delivery valves, bush, govenor spring, control sleeve, bearings ,control rack, camshaft, bearing bush, roller etc as required. Note :Approval of Engineer in charge shall be obtained before execution of work | Servicing and calibration of fuel injection pump (4 to 6 cylinder engine models ) to ensure proper functioning of the same i/c replacing the major components like elements, delivery valves, bush, govenor spring, control sleeve, bearings ,control rack, camshaft, bearing bush, roller etc as required. Note :Approval of Engineer in charge shall be obtained before execution of work |
| 15 | Arresting the rain water leakage through the roof of the canopy of EA set up to 40 KVA Capacity by applying necessary tar felting work over the top of canopy with required sheet (nominal thickness 1.5mm) etc as reqd. | Arresting the rain water leakage through the roof of the canopy of EA set up to 40 KVA Capacity by applying necessary tar felting work over the top of canopy with required sheet (nominal thickness 1.5mm) etc as reqd. |
| 16 | Repair of faulty 12 Volts Dynamo of DG set i/c transportation to work shop to & from, servicing .replacing minor parts , fixing the same to the DG set and testing, commissioning etc as reqd | Repair of faulty 12 Volts Dynamo of DG set i/c transportation to work shop to & from, servicing .replacing minor parts , fixing the same to the DG set and testing, commissioning etc as reqd |
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