Tender For Supply, Installation, Testing, Commissioning With Complete Cloud-Based Automation Of Barrage Bay And Hr Gates Controlled Through Centralised Remote Control And Implementation Of Real-Time Management System Of Anandapur Barrage Project, At
Tender Overview
Project Description
Tender for Supply, Installation, Testing, Commissioning With Complete Cloud-Based Automation Of Barrage Bay And Hr Gates Controlled Through Centralised Remote Control And Implementation Of Real-Time Management System Of Anandapur Barrage Project, At - Anandapur, Dist. Keonjhar, Odisha
BOQ
| Sl. No. | Item Description |
| 1 | FIELD EQUIPMENTS- AUTOMATION WORK |
| 2 | Supply, Installation, testing & commissioning of IM Based RTU [IM must support Ring communication] with bi-directional motor starter 15 KW. for Automation of Spillway Gates comprising of VFD, Ethernet switch, IM, DI/DO/AI Modules, 7\\" HMI, Dual SMPS, MCCB, MPCB, MCB, SPP, Relay & Relay Board, Push Buttons, Selector Switch, RYB Indicator, VFD brake resistor, Temperature & Humidity monitoring, 1 kVA online UPS, Control Transformer, Terminals, Din Rail, Conduits in IP 65/66 Door-in-Door Enclosure with emergency DOL provision. |
| 3 | Supply, Installation, testing & commissioning of IM Based RTU [IM must support Ring communication] with bi-directional motor starter 15 KW. for Automation of Under Sluice Gates comprising of VFD, Ethernet switch, IM, DI/DO/AI Modules, 7\\" HMI, Dual SMPS, MCCB, MPCB, MCB, SPP, Relay & Relay Board, Push Buttons, Selector Switch, RYB Indicator, VFD brake resistor, Temperature & Humidity monitoring, 1 kVA online UPS, Control Transformer, Terminals, Din Rail, Conduits in IP 65/66 Door-in-Door Enclosure with emergency DOL provision. |
| 4 | Supply, Installation, testing & commissioning of PLC based RTU with bi-directional motor starter 2.2 KW for Automation of Left Canal HR Gates comprising of VFD, Ethernet switch, IM, I/O modules, 7\\" HMI, Dual SMPS, protection gear, UPS, control transformer, IP 65/66 enclosure with emergency DOL provision. |
| 5 | Supply, Installation, testing & commissioning of PLC based RTU with bi-directional motor starter 2.2 KW. for Automation of Right Canal HR Gates with complete panel. |
| 6 | Supply, Installation, testing & commissioning of Line-of-Sight modem, frequency range 2.4/5 GHz, Range 5 km, 1/10/100 Mbps Ethernet port, 16 dBi antenna. |
| 7 | Supply, Installation, testing & commissioning of shaft encoder based multi-turn absolute rotary position sensor & proximity switches (fully-open / fully-close status) with connector, gland, enclosure, mounting stand for all 40 gates. |
| 8 | Supply, Installation, testing & commissioning of PTZ Camera 4 MP, 36X optical + 12X digital zoom, IP based, Range 500 m, night vision, IP66, with POE switch, mounting stand & pole, OFC/5 GHz wireless modem in metallic enclosure for U/S & D/S monitoring. |
| 9 | Supply, Installation, testing & commissioning of Bullet Camera (Fixed) 4 MP, IP digital IR night vision, 2.8–12 mm 4 MP auto-iris lens, IP66 metallic die-cast housing, 50 m range with POE switch, mounting stand, wireless modem housed in metallic enclosure for gate-wise monitoring. |
| 10 | Supply, Installation, testing & commissioning of single-mount Siren (8 km range) with Starter Panel (DOL starter, protection relays, PLC, Ethernet switch, multi-function meter, CT, control transformer, SMPS, MCCB/MCB, RYB indicator, IP 65/66 enclosure) for Spillway Control Room. |
| 11 | Supply, Laying, erection & fixing of CAT-6 shielded twisted pair flexible LAN cable 23 AWG. |
| 12 | Supply, Laying, erection & fixing of CAT-6 shielded twisted pair armoured LAN cable 23 AWG for outdoor Ethernet communication. |
| 13 | Supply, Laying, erection & fixing of 0.5 sq.mm, 6 core mylar tape overall shielded copper armoured instrumentation FRLS cable 300 V. |
| 14 | Supply, Laying, erection & fixing of 1.0 sq.mm, 4 core mylar tape overall shielded copper armoured instrumentation FRLS cable 300 V. |
| 15 | Supply, Laying, erection & fixing of 2.5 sq.mm, 3 core 2XWY copper XLPE insulated armoured cable including all hardware, consumables, terminations and labour. Increased quantity to cover: (a) all 4 PTZ + 30 Bullet camera 230V power feeds from nearest local DB to each camera location, (b) RTU panel heater/T&H power, (c) 2 discharge monitoring station power feeds. Indian/European make. |
| 16 | Supply, Laying, erection & fixing of Corrugated Steel Tape & Loose Tube OFC 12 Single Mode fibre (G.652.D) Armoured outdoor cable for combined SCADA self-healing ring + CCTV trunk. Cores: 6 for SCADA (4 active + 2 spare), 6 for CCTV (4 active + 2 spare). Along barrage ring (491.6 m) + MCR→RHR bund round-trip (1400 m) + 42 RTU/camera drops + 15% margin. INCLUDES: (a) 34 Nos industrial managed media converters (Moxa IMC-21A / Advantech / Hirschmann / equivalent) for IP camera fiber integration, (b) 5 Nos Fiber Distribution Boxes (FDB) IP66 with 24-port SM splice tray at each zone (LHR / U-Sluice / Spillway-W / Spillway-E / RHR), (c) splice boxes, ferrules, OTDR testing, and integration with RTU/camera media converters. |
| 17 | FIELD EQUIPMENTS- ELECTRICAL WORK |
| 18 | Supply, Installation, testing & commissioning of 750 KVA 3-phase Servo Voltage Stabilizer; oil cooled, input 320-480 V, output 400 ± 1% 50 Hz, efficiency ≥98%, linear vertical rolling contact on-load voltage regulator, with all protections, change-over switch at input and chemical earthing. |
| 19 | Supply, Installation, testing, commissioning & fixing of Sub-LT outdoor floor-mounted DB (1.5 mm CRCA, IP-66): Incomer 1 & 2 — 100 A 4P MCCB (36 kA), Bus Coupler 100 A MCCB, Al Bus Bar 160 A TPN; Outgoing: 8×32 A FP MCCB (25 kA), 4×32 A 2P MCB, 6×16 A 2P MCB, MFM, meters with CTs, accessories. |
| 20 | Supply, Laying, erection & fixing of 3.5 Core 185 sq.mm Al Conductor XLPE Insulated Armoured Cable 1100 V (Stabilizer/DG to Main LT Panel). |
| 21 | Supply, Laying, erection & fixing of 3.5 Core 120 sq.mm Al Conductor XLPE Insulated Armoured Cable 1100 V (Stabilizer/DG to sub LT Panels). |
| 22 | Supply, Laying, erection & fixing of 3.5 Core 95 sq.mm Aluminium Conductor XLPE insulated armoured cable for 25 Nos Spillway gate motor feeders (15 kW VFD each, 35.5 A). Radial topology — dedicated cable from MCR Main LT panel to each of 25 Spillway RTU panels. Distance range 153 m (nearest) to 454 m (farthest). UPGRADED from 70mm² to 95mm² per IS 732 standard engineering margin: voltage drop 2.15% at farthest gate (vs 2.96% marginal with 70mm²). Ampacity 220 A vs 35.5 A requirement (4× headroom). 10% laying margin included. |
| 23 | Supply, Laying, erection & fixing of 3.5 Core 25 sq.mm Al Conductor XLPE Insulated Armoured Cable 1100 V (LT Panel to RTU/Starter Panels). |
| 24 | Supply, Laying, erection & fixing of 2 Core 25 sq.mm Al Conductor XLPE Insulated Armoured Cable 1100 V (Control Room supply). |
| 25 | Supply, Laying, erection & fixing of 3 Core 16 sq.mm 2XWY Copper XLPE Insulated Armoured cable for 8 Nos Under Sluice gate motor feeders (15 HP VFD each, 26.5 A). UPSIZED from 4 mm² to 16 mm² to handle voltage drop at confirmed distances 100 m (nearest) to 143 m (farthest U/Sluice gate). Voltage drop 1.82% at farthest gate (PASS, IS 732 compliant). 10% laying margin included. |
| 26 | Supply, Laying, erection & fixing of 3 Core 4 sq.mm 2XWY Copper XLPE Insulated Armoured cable for 5 Nos Left HR gate motor feeders (2.2 kW, 720 RPM SCIM per SE authoritative spec, VFD input 5.2 A each) + 1 Fish Pass motor. Cable runs from MCR to LHR Sub-LT and then short runs (~15 m each) to individual RTU panels. DOWNSIZED from 10mm² Cu (oversized for earlier wrong 10 HP assumption) to 4mm² Cu matching actual 2.2 kW motor rating. Voltage drop 1.06% at farthest gate (PASS with 7× ampacity margin). 10% laying margin included. |
| 27 | Supply, Laying, erection & fixing of 2 Core 2.5 sq.mm 2XWY Cu XLPE Insulated Flexible Cable 1100 V (Misc). |
| 28 | Supply, Laying, erection & fixing of 1 Core 6 sq.mm Cu Flexible Wire 1100 V (Misc) |
| 29 | Supply, Laying, erection & fixing of 1 Core 4 sq.mm Cu Flexible Wire 1100 V (Misc) |
| 30 | Supply, Laying, erection & fixing of 1 Core 2.5 sq.mm Cu Flexible Wire 1100 V (Misc) |
| 31 | Supply, Erection & fixing of Galvanized Perforated Cable Tray 50 x 300 x 1.6 mm with coupler & hardware for communication/control/power wiring. |
| 32 | Supply, Installation, testing, commissioning & fixing of ESE Lightning Arrester System — coverage 107 m radius, 1.5 Mast down conductor, strike counter, chemical earthing, GI strip, BFC complete. |
| 33 | Supply & Fixing of Chemical Earthing (Cu Bonded Rod 17.2 mm Dia x 3 m, GI strip 25x6 mm — 100 m, Chemical Bag 25 kg, Pit cover, clamp etc.). |
| 34 | Supply, Laying, erection & fixing of 3.5 Core 240 sq.mm Al Conductor XLPE Insulated Armoured Cable for long-distance feeder from MCR Main LT Panel to RHR Sub-LT Panel (700 m route via bund road); sized by voltage-drop calculation (drop <3% at 20 A design current per IEC 60287 & IS 3961-1968); 1.1 kV grade, FRLS PVC outer sheath; laid in buried trench with sand cushion & brick protection. |
| 35 | Supply, Laying, erection & fixing of 3 Core 2.5 sq.mm 2XWY Cu XLPE Insulated Armoured Cable for small-motor feeders — 3 HP RHR gate motors (2 Nos), 6 HP gantry long-travel motors (4 Nos) and 1 HP dewatering pump auxiliary motors; 1.1 kV grade, FRLS outer sheath. |
| 36 | CONTROL ROOM EQUIPMENTS |
| 37 | Supply, Installation, testing & commissioning of Main PLC Controller System with firmware-based Hot Redundancy (S/W development of main PLC, IM with Ring support, DI/DO/AI modules, Ethernet switches, 12\\" HMI, SMPS, 4G modem/Gateway, MCB AC/DC, relay, push buttons, T&H monitoring, selector switch, signalling column, terminals, Din rail, conduits, illumination, switch/socket in IP 54/55 double-door enclosure). |
| 38 | Supply, Installation, testing & commissioning of REMOTE OPERATOR CONSOLE at CCE Office (8 km from Barrage) — functions as MONITORING & SUPERVISORY CONTROL STATION ONLY (NO field PLC / I/O / field control logic at CCE). Comprises: 1 No. High-performance SCADA Operator Workstation (Intel i7 12th-gen, 64 GB RAM, 1 TB NVMe SSD, dual 4K graphics card, Win 11 Pro) with industrial-grade keyboard/mouse; 2 Nos. 85\\" 4K Industrial LED Displays (24x7 continuous operation rated, anti-glare, 700 nits brightness) — Display-1 dedicated to SCADA mimic & gate operation, Display-2 dedicated to CCTV matrix view; wall-mount brackets with adjustable tilt; 1 No. Next-Gen Firewall (Fortinet FortiGate 60F or eqv.) with IPsec VPN tunnel over internet to MCR; 1 No. L2 Managed Industrial Switch (8-port 1G + 2 SFP); 1 No. 5 kVA Online Double-Conversion UPS with 60-min backup; 19\\" x 18U Server Rack with cable management; KVM switch, A3 laser MFP, ergonomic operator desk and seating; SCADA thin-client license tied to central MCR SCADA server. Operates as CLIENT of MCR SCADA via secure VPN over existing broadband internet at CCE Office. Includes engineering, FAT/SAT, 3-day operator training. |
| 39 | Supply, Installation, Design & Development of PLC Engineering, SCADA Development & Visualisation Software for Engineering & Operator Station along with client SCADA software for 6 users. |
| 40 | Supply, Installation, testing & commissioning of SCADA Server — Xeon 4208, 16 GB RAM, 5 TB HDD, Hardware RAID, 24\\" monitor, USB/RS232/RS485/HDMI/DP, 4 Ethernet ports, Windows Server 2019+, MS Office license. |
| 41 | Supply, Installation, Design & Development of Microsoft SQL Server 2019 Standard Edition for database creation. |
| 42 | Supply, Installation, testing & commissioning of Industrial Desktop PC — i7 latest gen, 16 GB RAM, 256 GB SSD + 500 GB HDD, 22/24\\" FHD, USB/HDMI/DP, 2 Ethernet, Windows 10 Pro+, MS Office for Engineering Work Station. |
| 43 | Supply, Installation, testing & commissioning of Industrial Desktop PC — i5 latest gen, 8 GB RAM, 256 GB SSD + 500 GB HDD, 22/24\\" FHD, USB/HDMI/DP, 2 Ethernet, Windows 10 Pro+, MS Office. |
| 44 | Supply, Installation, testing & commissioning of 48 TB NAS — Intel 4-core 2.0 GHz, 8 GB RAM, 6 x 3.5\\"/2.5\\" SATA HDD/SSD bays, 2 x M.2 2280 NVMe, 2 x USB 3.0, 1 x eSATA, 2 x Gigabit Ethernet. |
| 45 | Supply, Installation, testing & commissioning of 64-Channel 4K NVR, real time recording in H.264/H.265, 48 TB storage, POE switches, keyboard/mouse/joystick. |
| 46 | Supply, Installation, testing & commissioning of 55\\" 4K LED Display for SCADA & Surveillance, 24x7 operation at Main Control Room and CCE Control Room. |
| 47 | Supply, Installation, testing & commissioning of Online UPS 10 KVA with 240 V 300 AH Battery Bank, MPPT Solar, 10 kWp Mono-crystalline Solar System with structure & accessories. |
| 48 | Supply, Installation, testing & commissioning of Online UPS 3 KVA with 10 x 75 AH Battery for Control Room equipment including cabling/fittings. |
| 49 | Providing internet connection & static IP address. |
| 50 | Recurring charges for 5 years (Internet + static IP). |
| 51 | Supply, Installation, testing & commissioning of Dual WAN Gigabit Router (2 Gbps backplane, redundant PSU, 4 Ethernet, 1 USB, 1 Console, 1 Aux). |
| 52 | Supply, Installation, testing & commissioning of 4 Gbps throughput Firewall with VPN, 1+5 year subscription, 1 Console, 1 USB, 12 x GE RJ45 POE/+, 2 x GE RJ45 DMZ/HA, 2 x GE RJ45/SFP shared media pairs. |
| 53 | Supply, Installation, testing & commissioning of 24-port Managed Ethernet Switch (24 GbE + 4 SFP, VLAN-4096, Flash-256 MB, CPU-800 MHz ARM, DRAM-512 MB). |
| 54 | Supply, Installation, testing & commissioning of Din Rail mount Media Converter Single Mode SC duplex + 1 Copper port & 24 VDC supply. |
| 55 | Supply, Installation & fixing of Rack Mount LIU Box Single Mode 6-Port fully loaded. |
| 56 | Supply, Installation & fixing of Wall mount 12 U Network Rack with Fan, Tray, Power Strip, cable management. |
| 57 | Supply, Installation & fixing of floor-standing 18-22 U Server Rack with Fan, Tray, Power Strip, cable management. |
| 58 | WARRANTY, OPERATION & MAINTENANCE (POST 1-YEAR STANDARD WARRANTY) |
| 59 | Comprehensive Annual Maintenance of the complete system after expiry of 1-year Standard Warranty, including repair/replacement of all items, one dedicated on-site Service Engineer, GPRS + SIM communication charges, VSAT (ISP) internet subscription for data transmission. Please Enable Macros to View BoQ information |
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