Tender For Supply, Installation, Commissioning & Testing Of Tomato Processing Unit 2 Tph
Tender Overview
Project Description
Tender for Supply, Installation, Commissioning & Testing Of Tomato Processing Unit 2 Tph , Supply, Installation, Commissioning & Testing Of Tomato Processing Unit 2 Tph , Fruit Washer Capacity-2000 Kg/Hr M.O.C. S.S 304 [ Food Grade] • Soaking Tank With Air Piping & Perforated Sheet • Rect. Tank Size 3000X1250x1000 Mm Height • Extraction Belt Perforated For Draining Of Water & Made In Pp Modular Belt [ Food Grade] • Width 600 Mm Approx. Air Bubbles Are Created To Clean. • High Pressure Blower Of Aluminum Body Mounted On S.S. Frame - 3.0 Hp • Water Pump To Create Turbulence Action To Push Forward The Fruite To Elevator • Water Circulation Pump - 3.0 Hp • Take Off Elevator Size Are - 550*2 Mtr Long & The Elevator Is With P.P. Belt • Fresh Water Is Spread From Top And Bottom Of On Belt To Clean The Fruite • Inspection & Cleaning Hatch • Water Circulation System With Pump - 3.0 Hp • Rapid Type Discharges Valves • Water Filtration Through Static Filter & Recirculation Unit Provided • Gear Box Motor - 2 .0 Hp • Motor Make - Cgl / Bbl / Reputed • Total Power Installed - 8.0 Hp [ 3.0 Hp+ 3.0 Hp+ 2.0 Hp] , Inspection Conveyor Capacity-2000 Kg/Hr • Moc : . Ss304 • Belt - Pp • Conveyor Belt Sanitary Food Grade Material Suitable For Peeling • Dressing And De- Stoning Operation Of Fruits - Side Plates Are Provided • Belt Size - 900Mm X 5000 Mm X 900 Mm • Belt Is Provided With Fixed Speed Gear Motor • Platform On Both Sides Made In Square Tube • Installed Power - 2.0 Hp / 22 Rpm • Motor Gear Box Make - Cgl/Bbl / Reputed Make , Feed Elevator Capacity-2000 Kg/Hr • Sieve Size - Dia - 300X3000 Lg [ As Per Site Layout.] • Moc - Ss 304 • Transfer Type - Screw Type • Height Of Elevator Suitable To Feed Pulper / Crusher • Provide Feed Hopper & Discharge Chute • Washing Device Provided • Steam Nozzles Are Provided For Blanching & Washing Inline • Screw Thk - 3Mm • Outer Body Thk - 2 Mm • Installed Power - 2.0 Hp • Gear Box Make - Trans Tech / Reputed • Motor Make - Cgl / Hm / Reputed Make , Fruit Crusher Capacity-2000 Kg/Hr • Moc - Ss 304 • Inlet Hopper - Top With Hopper • Rotar - With Rotary Serrated Knives • Outlet Chute - Bottom • Centre Shaft With Rigid Hosing Mesh - Perforated Screen [ 1.6, 3 & 5 Mm] • Mounting Frame - S.S. 304 Sq. Pipe • Machine Complete Cover - Ss 304 • Installed Power - 15.0 Hp • Motor Make - Cgl / Bbl / Reputed , Transfer Pump Capacity-2000 Kg/Hr Transfer Tometo Sulrry • Moc - All Contact Parts - Ss 304 • Stator - Ncr Food Grade • Type - Screw Type • Suction - Hopper Type • Discharge - Union • With Mechanical Seal • Motor Hp - 2.0 • Motor & Gear Box - Reputed Make • Mounting - On Ss Base Frame With Coupling & Coupling Guard. , Pulp Preheater / Hot Break System Capacity-2000 Kg/Hr • Moc - Ss 304 • Preheat Temp - 35 To 65 Degree Temperature • Type Of Tubes - Corrugated Tube& Heat Exchanger Made Out &Of 4 Nb • Schedule Pipe &19Mmod Seamless Tubes Of 1.5 Thk • Interconnected With Bends & Sms Unions • Total Heat Exchanger Mounted On - Ss 304 Frame • Manual Steam Control Valve • Steam Valve & Steam Strap • Installed Power 3.0 Hp Cg , Double Stage Pulper Capacity-2000 Kg/Hr • No Of Stages: Twin • The Pulper Is Designed Such A Way That It Is Having Both Action • The Capacity Of The Pulper Is Designed To Separate The Pulp & Seeds • The Pulper Is Having Two Adjustable Blades & Two P.P. Brushes. • It Is Mounted On S.S. Square Tube Frame Assembly. • Cut Ripened Fruits Are Feed To Pulper To Separate The Seed & Skin Through Waste Chute. • P.P. Brush Assemblies Are Used To Break The Fibers Of Pulp Into Fine Pieces Pulp Discharge Thru. Discharge Outlet Chute • Pulper With 1/8 Mesh/Screen/Sieve - In Frist Stage • Mesh/Screen/Sieve Are - 1/32 At Second Stage. • Leak Proof And Open Door At Top With Hinge Fitting • Drive Through - V Pulley And V Belt. • Installed Power - 10.0 Hp & 5.0 Hp • Motor Make - Cgl / Bbl / Reputed Make , Collection Tank Capacity- 500 Ltr • Moc - S.S. 304 • Shape - Rectangular • Top Lid - Provided • Mounting - On Four Legs • Outlet - 51 Mm • Thk - 2 Mm , Transfer Pump Capacity-2000 Kg/Hr • Transfer Tometo Slurry • Moc - All Contact Parts - Ss 304 • Stator - Ncr Food Grade • Type - Screw Type • Suction - Union • Discharge - Union • With Mechanical Seal • Motor Hp - 2.0 • Motor & Gear Box - Reputed Make • Mounting - On Ss Base Frame With Coupling & Coupling Guard. , Steam Jacketted Tank Fixed Type Capacity- 500 Ltr • Moc - Ss 304 • Inner & Jacket Thk - 5 Mm • Outer Thk - 2 Mm • Insulation Provided - Puff • Agitator - Scrapper Type • Gear Box With 3.0 Hp Motor • All Steam In & Outlet - Provided Nozzle • Product Outlet Valve - 51 Mm • Gear Box & Motor Make - Reputed , Transfer Pump Capacity- 1200 Kg/Hr • Transfer Tometo Sulrry • Moc - All Contact Parts - Ss 304 • Stator - Ncr Food Grade • Type - Screw Type • Suction - Union • Discharge - Union • With Mechanical Seal • Motor Hp - 1.5 • Motor & Gear Box - Reputed Make • Mounting - On Ss Base Frame With Coupling & Coupling Guard. , Steam Jacketted Tank Tilting Type Capacity- 250 Ltr • Moc - Ss 304 • Tilting Mech - Manual Type • Inner & Jacket Thk - 5 Mm • Outer Thk - 2 Mm • Insulation Provided - Puff • Agitator - Scrapper Type • Gear Box With 2.0 Hp Motor • All Steam In & Outlet - Provided Nozzle • Gear Box & Motor Make - Reputed , High Pressure Homogenizer Capacity- 500 Kg/Hr • Operating System : Manual • Capacity : 500Lph • Design Pressure : 200Kg/Cm2 • Working Pressure : 175Kg/Cm2 • No.Of Plunger : 3 Nos. • Moc Of Plunger : Aisi Ss Imported Material • Electric Drive Motor : 7.5Hp • Motor Make - Reputed • Drive Mechanism : Direct Belt Drive • Pressure Gauge : Flat Diaphragm Type • (0-400Kg/Cm2) • Moc : Ss 304 • Homogenizer Valve,Valve Sheet : Aisi Ss Imported Material • Suction Discharge Valve &Valve Sheet : Ball Type Stellite Valve : High Quality Teflon Seals : The Inner Part Of The Housing • White Colour In Two Coats. The Tool Kit Outer Casing Shall Be Paintedwith Expose Paint Of Two Coated. • Main Head : Aisi 304 (S.S.) • Machine Cover - Ss 304 [ Mat Finish] , Transfer Pump Capacity- 1200 Kg/Hr • Transfer Tometo Slurry • Moc - All Contact Parts - Ss 304 • Stator - Ncr Food Grade • Type - Screw Type • Suction - Union • Discharge - Union • With Mechanical Seal • Motor Hp - 1.5 • Motor & Gear Box - Reputed Make • Mounting - On Ss Base Frame With Coupling & Coupling Guard. , Filling Tank [ Insulated] With Filling Nozzle Capacity- 500 Kgs • Moc - Ss 304 • Inner Shell Thk - 2.5 Mm • Outer Shell Thk - 2 Mm • Insulation Provided - Puff • Agitator - Hydrofoil Type • Gear Box With 2.0 Hp Motor • Product Outlet Valve - 63.5 Mm • Gear Box & Motor Make - Reputed • Finish - Mat [ 280 G ] , Pectin Mixing Tank With High Speed Mixer Capacity- 100 Ltr • Moc - Ss 304 • Shell Thk - 2.5 Mm • Inlet - Top Open • Outlet - 51 Mm • Mounting - 3 Legs • High Speed Mixer - 1.5 Hp • Motor Make - Reputed / Cgl , All Product Pipepe, Fittings & Valves Etc Capacity- Std • Moc - Ss 304 • Size - 51 / 38 Mm Ss Pipeline, 3-Way Valves, 2 Way Valves, Sms Union, Bend. T, Elbow Etc. With Installation , Control Panel Capacity- Std For All Above EquipmentS - Moc - Encloser - Ms • On/Off Lockable Switch With Indicating Lamp For Incoming Supply From Mains • Set Of On And Off Push Buttons With Indicating Lamps And Suitable Inscriptions Is Provided For Operation Of Motors. All Inside Electrical Component Siemens / Schneider/ Equiv. , Installation And Commissioning Charges
BOQ
| Sl. No. | Item Description |
| 1 | Supply, Installation, Commissioning & Testing of Tomato Processing Unit 2 TPH |
| 2 | Fruit WasherCapacity-2000 Kg/hr M.O.C. S.S 304 [ Food Grade]• Soaking tank with air piping & perforated sheet• Rect. Tank Size 3000x1250x1000 mm Height• Extraction Belt Perforated for Draining Of Water & Made In PP Modular Belt [ Food Grade]• Width 600 mm Approx. Air bubbles are created to clean.• High pressure Blower of aluminum body Mounted on S.S. frame – 3.0 HP• Water pump to create turbulence action to push forward the FRUITE to elevator• Water Circulation Pump – 3.0 HP• Take off elevator size are – 550*2 mtr long & the Elevator is with P.P. Belt• Fresh water is spread from top and bottom of on belt to clean the FRUITE• Inspection & Cleaning Hatch• Water Circulation System with Pump – 3.0 HP• Rapid Type Discharges Valves• Water Filtration Through Static Filter & Recirculation Unit Provided• Gear Box Motor – 2 .0 HP• Motor Make – CGL / BBL / Reputed • Total Power Installed – 8.0 Hp [ 3.0 HP+ 3.0 Hp+ 2.0 HP] |
| 3 | Inspection ConveyorCapacity-2000 Kg/hr • MOC : . SS304• Belt – PP • Conveyor Belt Sanitary Food Grade Material Suitable For Peeling• Dressing And De- Stoning Operation Of Fruits – Side Plates are provided • Belt Size - 900mm x 5000 mm x 900 mm • Belt Is Provided with Fixed Speed Gear Motor• Platform On Both Sides Made In Square Tube• Installed Power – 2.0 HP / 22 rpm• Motor Gear Box Make – CGL/BBL / Reputed Make |
| 4 | Feed ElevatorCapacity-2000 Kg/hr • Sieve Size – Dia - 300x3000 Lg [ As per site layout.]• MOC – SS 304• Transfer Type – Screw Type • Height Of Elevator Suitable To Feed Pulper / Crusher• Provide Feed Hopper & Discharge Chute • Washing Device Provided • Steam Nozzles are provided for Blanching & Washing inline • Screw Thk – 3mm • Outer body Thk – 2 mm• Installed Power - 2.0 HP• Gear box Make - Trans tech / Reputed • Motor Make – CGL / HM / Reputed Make |
| 5 | Fruit CrusherCapacity-2000 Kg/hr • MOC – SS 304 • Inlet hopper - Top with Hopper • Rotar - With Rotary serrated knives • Outlet Chute - Bottom• Centre shaft with Rigid hosing Mesh - Perforated Screen [ 1.6, 3 & 5 mm] • Mounting frame - S.S. 304 Sq. Pipe• Machine Complete Cover – SS 304 • Installed power - 15.0 HP• Motor Make – CGL / BBL / Reputed |
| 6 | Transfer PumpCapacity-2000 Kg/hr Transfer Tometo Sulrry• MOC – All contact Parts – SS 304 • Stator – NCR Food Grade• Type – Screw Type • Suction - Hopper type• Discharge – Union• With Mechanical Seal • Motor HP – 2.0 • Motor & Gear Box – Reputed Make• Mounting – On SS Base Frame With Coupling & Coupling Guard. |
| 7 | Pulp Preheater / Hot break System Capacity-2000 Kg/hr • MOC - SS 304 • Preheat Temp - 35 to 65 Degree temperature• Type of Tubes - Corrugated tube& heat exchanger made out &of 4” NB• Schedule pipe &19mmOD seamless tubes of 1.5 thk• Interconnected with bends & SMS unions• Total heat exchanger mounted on - SS 304 Frame• Manual steam control valve• Steam valve & steam strap• Installed Power 3.0 HP CG |
| 8 | Double Stage PulperCapacity-2000 Kg/hr • No of Stages: Twin• The Pulper is designed such a way that it is having both action• The Capacity of the Pulper is designed to separate the pulp & Seeds• The Pulper is having two adjustable blades & Two P.P. brushes. • It Is Mounted on S.S. Square Tube Frame assembly.• Cut ripened Fruits are feed to Pulper to separate the seed & skin through waste chute.• P.P. brush assemblies are used to break the fibers of pulp into fine Pieces Pulp Discharge Thru. Discharge Outlet Chute • Pulper With 1/8’’ mesh/screen/sieve – In Frist Stage • Mesh/Screen/sieve are - 1/32” at second stage.• Leak proof and open door at top with hinge fitting• Drive through – V pulley and V Belt.• Installed Power – 10.0 Hp & 5.0 HP• Motor Make – CGL / BBL / Reputed Make |
| 9 | Collection TankCapacity- 500 Ltr• MOC – S.S. 304• Shape - Rectangular• Top Lid - Provided• Mounting - On Four legs• Outlet - 51 mm• Thk - 2 mm |
| 10 | Transfer PumpCapacity-2000 Kg/hr • Transfer Tometo Slurry• MOC – All contact Parts – SS 304 • Stator – NCR Food Grade• Type – Screw Type • Suction - Union• Discharge – Union• With Mechanical Seal • Motor HP – 2.0 • Motor & Gear Box – Reputed Make• Mounting – On SS Base Frame With Coupling & Coupling Guard. |
| 11 | Steam Jacketted Tank Fixed TypeCapacity- 500 Ltr• MOC – SS 304 • Inner & Jacket Thk – 5 mm• Outer Thk – 2 mm• Insulation provided - Puff• Agitator - Scrapper Type • Gear box with 3.0 HP motor • All Steam In & Outlet - Provided nozzle • Product Outlet Valve – 51 mm • Gear Box & Motor Make – Reputed |
| 12 | Transfer PumpCapacity- 1200 kg/hr• Transfer Tometo Sulrry• MOC – All contact Parts – SS 304 • Stator – NCR Food Grade• Type – Screw Type • Suction - Union• Discharge – Union• With Mechanical Seal • Motor HP – 1.5 • Motor & Gear Box – Reputed Make• Mounting – On SS Base Frame With Coupling & Coupling Guard. |
| 13 | Steam Jacketted Tank Tilting TypeCapacity- 250 Ltr• MOC – SS 304 • Tilting Mech – Manual type • Inner & Jacket Thk – 5 mm• Outer Thk – 2 mm• Insulation provided - Puff• Agitator - Scrapper Type • Gear box with 2.0 HP motor • All Steam In & Outlet - Provided nozzle • Gear Box & Motor Make – Reputed |
| 14 | High Pressure HomogenizerCapacity- 500 kg/hr• Operating System : Manual• Capacity : 500LPH• Design Pressure : 200kg/cm2• Working Pressure : 175kg/cm2• No.of Plunger : 3 Nos.• MOC of Plunger : AISI SS Imported Material• Electric Drive Motor : 7.5HP • Motor Make - Reputed• Drive Mechanism : Direct belt drive• Pressure Gauge : Flat Diaphragm Type• (0-400kg/cm2)• MOC : SS 304 • Homogenizer valve,Valve sheet : AISI SS Imported Material• Suction Discharge valve &Valve sheet : Ball Type Stellite Valve: High Quality Teflon Seals: The inner part of the housing• white colour in two coats. The Tool Kit outer casing shall be paintedwith expose paint of two coated.• Main Head : AISI 304 (S.S.)• Machine Cover – SS 304 [ Mat Finish] |
| 15 | Transfer PumpCapacity- 1200 kg/hr• Transfer Tometo Slurry• MOC – All contact Parts – SS 304 • Stator – NCR Food Grade• Type – Screw Type • Suction - Union• Discharge – Union• With Mechanical Seal • Motor HP – 1.5 • Motor & Gear Box – Reputed Make• Mounting – On SS Base Frame With Coupling & Coupling Guard. |
| 16 | Filling Tank [ Insulated] With Filling NozzleCapacity- 500 Kgs• MOC – SS 304 • Inner Shell Thk – 2.5 mm• Outer Shell Thk – 2 mm• Insulation provided - Puff• Agitator - Hydrofoil Type • Gear box with 2.0 HP motor • Product Outlet Valve – 63.5 mm • Gear Box & Motor Make – Reputed • Finish – Mat [ 280 g ] |
| 17 | Pectin Mixing Tank With High Speed MixerCapacity- 100 ltr• MOC – SS 304 • Shell Thk – 2.5 mm• Inlet – Top Open• Outlet – 51 mm • Mounting – 3 legs• High Speed Mixer – 1.5 HP • Motor Make – Reputed / CGL |
| 18 | ALL PRODUCT PipePe, Fittings & Valves etcCapacity- STD• MOC – SS 304• SIZE – 51 / 38 MM SS Pipeline, 3-way valves, 2 way valves, SMS union, bend. T, elbow etc. With Installation |
| 19 | Control PanelCapacity- STDFor All Above Equipment’s -MOC – Encloser – MS• ON/OFF lockable switch with indicating lamp forincoming supply from `Mains’• Set of ON and OFF push buttons with indicating lamps and suitable inscriptions is provided for operation of motors.All inside electrical component Siemens / Schneider/ Equiv. |
| 20 | Installation and Commissioning charges Please Enable Macros to View BoQ information |
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