Bids Are invited for Repair, Maintenance, And Installation Of Plant/ Systems/Equipments (Version 2) - Onboard Ins Teg At Nd (Mbi); Repair And Overhauling Of Underwater Valves - Ins Teg; Service Provider - Degutting Of Valves: (Type - Nrp / Sdnr 100Mm
Tender Overview
Project Description
Bids Are invited for Repair, Maintenance, And Installation Of Plant/ Systems/Equipments (Version 2) - Onboard Ins Teg At Nd (Mbi); Repair And Overhauling Of Underwater Valves - Ins Teg; Service Provider - Degutting Of Valves: (Type - Nrp / Sdnr 100Mm-Upto 125Mm)Disconnect Pipelines, Actuators, Hand Wheels And Linkages.Remove Foundation Bolts/Studs. Provide Blanking Of Open Pipe Ends/Valve Chest After Removal. Tag Type And Location Of Valve. Lift And Transport Valves Safely To Workshop. , Degutting Of Valves : (Type - Nrp / Sdnr 125Mm-Upto 150Mm)Disconnect Pipelines, Actuators, Hand Wheels And Linkages, Remove Foundation Bolts/Studs, Provide Blanking Of Open Pipe Ends/Valve Chest After Removal, Tag Type And Location Of Valve, Lift And Transport Valves Safely To Workshop. , Degutting Of Valves : (Type - Nrp / Sdnr 150Mm-Upto 200Mm)Disconnect Pipelines, Actuators, Hand Wheels And Linkages, Remove Foundation Bolts/Studs, Provide Blanking Of Open Pipe Ends/Valve Chest After Removal, Tag Type And Location Of Valve, Lift And Transport Valves Safely To Workshop. , Repair/ Renewal: (Type - Nrp / Sdnr 100Mm-Upto 125Mm)Completely Dismantle/Degut The Valve Including Body, Bonet, Spindle/Stem, Disc, Seat Rings, Bushes, Gland Packing, Seals, Fasteners Etc. Clean All Components And Carry Out Detailed Inspection. Renew Defective/Worn Out Parts Such As Spindle, Disc, Seat Rings, Bushes, Bearings, Studs, Nuts, Seals And Packing. Carry Out Machining, Lapping Of Seats/Discs And Approved Welding/ Build-Up If Required. Replace All Rubber Components And Sealing Elements With New Ones. , Repair/ Renewal: (Type - Nrp / Sdnr 125Mm-Upto 150Mm)Completely Dismantle/Degut The Valve Including Body, Bonet, Spindle/Stem, Disc, Seat Rings, Bushes, Gland Packing, Seals, Fasteners Etc. Clean All Components And Carry Out Detailed Inspection. Renew Defective/Worn Out Parts Such As Spindle, Disc, Seat Rings, Bushes, Bearings, Studs, Nuts, Seals And Packing. Carry Out Machining, Lapping Of Seats/Discs And Approved Welding/ Build-Up If Required. Replace All Rubber Components And Sealing Elements With New Ones. , Repair/ Renewal: (Type - Nrp / Sdnr 150Mm-Upto 200Mm)Completely Dismantle/Degut The Valve Including Body, Bonet, Spindle/Stem, Disc, Seat Rings, Bushes, Gland Packing, Seals, Fasteners Etc. Clean All Components And Carry Out Detailed Inspection. Renew Defective/Worn Out Parts Such As Spindle, Disc, Seat Rings, Bushes, Bearings, Studs, Nuts, Seals And Packing. Carry Out Machining, Lapping Of Seats/Discs And Approved Welding/ Build-Up If Required. Replace All Rubber Components And Sealing Elements With New Ones. , Reassembly: (Type - Nrp / Sdnr 100Mm-Upto 125Mm)Reassemble Valve With New Gaskets And Packing.Ensure Correct Alignment And Clearances, Lubricate With Approved Grade Lubricants.Conduct Hydrostatic Body Pressure Test. , Reassembly: (Type - Nrp / Sdnr 125Mm-Upto 150Mm)Reassemble Valve With New Gaskets And Packing.Ensure Correct Alignment And Clearances, Lubricate With Approved Grade Lubricants.Conduct Hydrostatic Body Pressure Test. , Reassembly: (Type - Nrp / Sdnr 150Mm-Upto 200Mm)Reassemble Valve With New Gaskets And Packing.Ensure Correct Alignment And Clearances, Lubricate With Approved Grade Lubricants.Conduct Hydrostatic Body Pressure Test. , Testing At Workshop: (Type - Nrp / Sdnr 100Mm-Upto 125Mm)Conduct Hydrostatic Body Pressure Test. Conduct Sea Leakage Test. Carryout Functional / Operational Testing At 2 Times Of Working Pressure. , Testing At Workshop: (Type - Nrp / Sdnr 125Mm-Upto 150Mm)Conduct Hydrostatic Body Pressure Test. Conduct Sea Leakage Test. Carryout Functional / Operational Testing At 2 Times Of Working Pressure. , Testing At Workshop: (Type - Nrp / Sdnr 150Mm-Upto 200Mm)Conduct Hydrostatic Body Pressure Test. Conduct Sea Leakage Test. Carryout Functional / Operational Testing At 2 Times Of Working Pressure. , Refitting Onboard: (Type - Nrp / Sdnr 100Mm-Upto 125Mm)Refit Overhauled Valves Onboard With New Joint Gaskets. Tighten All Connections And Foundation Bolts, Renew Worn Out Foundation Studs/ Bolts. All Fasteners Shall Be Replaced With New Corrosion-Resistant, Marine Grade Fasteners Suitable For Continuous Sweater Exposure, As Per Specification. Reconnect Actuators/Linkages And Restore System. Carry Out System Pressure Testing And Operational Trial Onboard. Rectify Defects If Any. , Refitting Onboard: (Type - Nrp / Sdnr 125Mm-Upto 150Mm)Refit Overhauled Valves Onboard With New Joint Gaskets. Tighten All Connections And Foundation Bolts, Renew Worn Out Foundation Studs/ Bolts. All Fasteners Shall Be Replaced With New Corrosion-Resistant, Marine Grade Fasteners Suitable For Continuous Sweater Exposure, As Per Specification. Reconnect Actuators/Linkages And Restore System. Carry Out System Pressure Testing And Operational Trial Onboard. Rectify Defects If Any. , Refitting Onboard: (Type - Nrp / Sdnr 150Mm-Upto 200Mm)Refit Overhauled Valves Onboard With New Joint Gaskets. Tighten All Connections And Foundation Bolts, Renew Worn Out Foundation Studs/ Bolts. All Fasteners Shall Be Replaced With New Corrosion-Resistant, Marine Grade Fasteners Suitable For Continuous Sweater Exposure, As Per Specification. Reconnect Actuators/Linkages And Restore System. Carry Out System Pressure Testing And Operational Trial Onboard. Rectify Defects If Any.
BOQ
| Sl. No. | Item Title | Item Description |
| 1 | Degutting of Valves: (TYPE - NRP / SDNR 100mm-Upto 125mm)Disconnect pipelines, actuators, hand wheels and linkages.Remove foundation bolts/studs. Provide blanking of open pipe ends/valve chest after removal. Tag type and location of valve. Lift and transport valves safely to workshop. | Degutting of Valves: (TYPE - NRP / SDNR 100mm-Upto 125mm)Disconnect pipelines, actuators, hand wheels and linkages.Remove foundation bolts/studs. Provide blanking of open pipe ends/valve chest after removal. Tag type and location of valve. Lift and transport valves safely to workshop. |
| 2 | Degutting of Valves : (TYPE - NRP / SDNR 125mm-Upto 150mm)Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. | Degutting of Valves : (TYPE - NRP / SDNR 125mm-Upto 150mm)Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. |
| 3 | Degutting of Valves : (TYPE - NRP / SDNR 150mm-Upto 200mm)Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. | Degutting of Valves : (TYPE - NRP / SDNR 150mm-Upto 200mm)Disconnect pipelines, actuators, hand wheels and linkages, Remove foundation bolts/studs, Provide blanking of open pipe ends/valve chest after removal, Tag type and location of valve, Lift and transport valves safely to workshop. |
| 4 | Repair/ Renewal: (TYPE - NRP / SDNR 100mm-Upto 125mm)Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. | Repair/ Renewal: (TYPE - NRP / SDNR 100mm-Upto 125mm)Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. |
| 5 | Repair/ Renewal: (TYPE - NRP / SDNR 125mm-Upto 150mm)Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. | Repair/ Renewal: (TYPE - NRP / SDNR 125mm-Upto 150mm)Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. |
| 6 | Repair/ Renewal: (TYPE - NRP / SDNR 150mm-Upto 200mm)Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. | Repair/ Renewal: (TYPE - NRP / SDNR 150mm-Upto 200mm)Completely dismantle/degut the valve including body, bonet, spindle/stem, disc, seat rings, bushes, gland packing, seals, fasteners etc. Clean all components and carry out detailed inspection. Renew defective/worn out parts such as spindle, disc, seat rings, bushes, bearings, studs, nuts, seals and packing. Carry out machining, lapping of seats/discs and approved welding/ build-up if required. Replace all rubber components and sealing elements with new ones. |
| 7 | Reassembly: (TYPE - NRP / SDNR 100mm-Upto 125mm)Reassemble valve with new gaskets and packing.Ensure correct alignment and clearances, Lubricate with approved grade lubricants.Conduct hydrostatic body pressure test. | Reassembly: (TYPE - NRP / SDNR 100mm-Upto 125mm)Reassemble valve with new gaskets and packing.Ensure correct alignment and clearances, Lubricate with approved grade lubricants.Conduct hydrostatic body pressure test. |
| 8 | Reassembly: (TYPE - NRP / SDNR 125mm-Upto 150mm)Reassemble valve with new gaskets and packing.Ensure correct alignment and clearances, Lubricate with approved grade lubricants.Conduct hydrostatic body pressure test. | Reassembly: (TYPE - NRP / SDNR 125mm-Upto 150mm)Reassemble valve with new gaskets and packing.Ensure correct alignment and clearances, Lubricate with approved grade lubricants.Conduct hydrostatic body pressure test. |
| 9 | Reassembly: (TYPE - NRP / SDNR 150mm-Upto 200mm)Reassemble valve with new gaskets and packing.Ensure correct alignment and clearances, Lubricate with approved grade lubricants.Conduct hydrostatic body pressure test. | Reassembly: (TYPE - NRP / SDNR 150mm-Upto 200mm)Reassemble valve with new gaskets and packing.Ensure correct alignment and clearances, Lubricate with approved grade lubricants.Conduct hydrostatic body pressure test. |
| 10 | Testing at workshop: (TYPE - NRP / SDNR 100mm-Upto 125mm)Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. | Testing at workshop: (TYPE - NRP / SDNR 100mm-Upto 125mm)Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. |
| 11 | Testing at workshop: (TYPE - NRP / SDNR 125mm-Upto 150mm)Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. | Testing at workshop: (TYPE - NRP / SDNR 125mm-Upto 150mm)Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. |
| 12 | Testing at workshop: (TYPE - NRP / SDNR 150mm-Upto 200mm)Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. | Testing at workshop: (TYPE - NRP / SDNR 150mm-Upto 200mm)Conduct hydrostatic body pressure test. Conduct sea leakage test. Carryout functional / operational testing at 2 times of working pressure. |
| 13 | Refitting Onboard: (TYPE - NRP / SDNR 100mm-Upto 125mm)Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. | Refitting Onboard: (TYPE - NRP / SDNR 100mm-Upto 125mm)Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. |
| 14 | Refitting Onboard: (TYPE - NRP / SDNR 125mm-Upto 150mm)Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. | Refitting Onboard: (TYPE - NRP / SDNR 125mm-Upto 150mm)Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. |
| 15 | Refitting Onboard: (TYPE - NRP / SDNR 150mm-Upto 200mm)Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. | Refitting Onboard: (TYPE - NRP / SDNR 150mm-Upto 200mm)Refit overhauled valves onboard with new joint gaskets. Tighten all connections and foundation bolts, Renew worn out foundation studs/ bolts. All fasteners shall be replaced with new corrosion-resistant, marine grade fasteners suitable for continuous sweater exposure, as per specification. Reconnect actuators/linkages and restore system. Carry out system pressure testing and operational trial onboard. Rectify defects if any. |
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