|
| 1 | Comprehensive Maintenance of DG Sets with AMF Panel of Make: Greaves/TATA/Cummins/ Kirloskar (KOEL) including preventive maintenance checks of engine and alternator for trouble free function as per recommendation and one qualified DG mechanic for attending break down/ complaint as and when required basis to rectify breakdown immediately,monthly maintenance are regular basis complete with Preventive maintenance'B' check once a 250 hrs or 3 months inclusive replacement of required necessary spares Fuel filter, by pass filter , lube oil filter and Air filter complete sets along with rectification of minor defects and cleaning of coolant tank with blower and tuning of engine for DG set as listed below all as specified and directed by Engr-in-charge. |
| 2 | 125 KVA DG Set -06 Nos ( Location:- ADM Block, Record office, 33/11 KV MRS, Pump house, Server Room & MT Inst) |
| 3 | 100 KVA - 01 No ( Location :- OTM STP) |
| 4 | 52.5 to 82.5 KVA DG Set -04 No ( Location:- Auditorium, Conference Hall, Shooting Range & M I Room ) |
| 5 | 30 to 40 KVA DG SET-03 Nos ( Location:- Tathwade Gym, Edg Block, STP) |
| 6 | NOTE FOR ITEM NOs: 1.01 to 1.04(a) Cost of materials and labour as mentioned in Section-2 are not included with Comprehensive Maintanance, i.e. item No. 1.1 to 1.104 here-in-before. (b) Contractor has to carry out monthly maintenance with examination of suction and exhaust valves for smooth operation of DG Sets. (i) Examination of fuel injection, nozzles. (ii) Check clearnce of suction and exhaust valves and adjust if required,(iii) Checking of oil filters, fuel filters screen filters assy.(iv) Maintenance of coolant level all as directed by the Engineer-in-charge.(v) Change of Hydraulic governor oil(vi) Change of anerold oil |
| 7 | Notes Contd.../ (vii) Clean alternator winding in position by forced air and internal surfaces lubricate DE & NDE bearings(viii) Tightining of all nut bolts.(ix) Greasing of all parts.(x) Test IR value of alternator winding and recording the readings(xi) Checking of any leaking in fuel & oil lines and rectification of the same. (xii) Any other check as reqd for efficient running of equipment all as specified & directed by Engr-in-Charge. (xiii) The rates quoted against the above mentioned Items is deemed to be included for cost of labour, cost of T & P required for replacement of unserviceable parts and cost of handling / transportation of defective item to & from civil workshop for repair if required. (e) The contractor shall carry out routine checking of the complete DG Sets and rectify the minor/major defects noticed immediately. If complaints were not attended within 4 hrs the following penalties will be imposed and deducted from contractors. |
| 8 | Supply and fixing in repairs of Rubber hose set for DG set of capacity 30 to 125 KVA complete all as specified and directed by Engr-in-charge. Make: As Per OEM Recommendation all as specified and directed by Engr-in-charge. |
| 9 | Dismantling/ taking out old unserviceable self starter assembly 24/12 volts from the DG set. Material and labour for rewinding with super enamelled copper wire of existing size & insulating the field coil assy, replacing bentec assy of the self starter assembly 24 Volts and refixing the same after repairs and testing complete all as specified & directed by Engr-in-Charge. |
| 10 | Supply and fixing in replacement of battery charger capacity 6 Amp, 12 Volts for DG set complete all as specified and directed by Engr-in-Charge. |
| 11 | ditto- all as per item no 4 above but capacity of 15 Amp, 24 Volts for DG set. complete all as specified and directed by Engr-in-Charge. |
| 12 | Supply and fixing in replacement aganist repairs of stop solenoid/ shut off valve of capacity 30 to 125 KVA DG Sets of existing make along with screen Filter including wiring connecting to panel circuit, starting and testing on load complete all as specified and directed.Make: As Per OEM Recommendation all as specified and directed by Engr-in-charge. |
| 13 | Supply & fixing in repairs of thermostat element alongwith complete assy for DG set connection and testing complete all as specified and directed by Engr-in-Charge.Make: As Per OEM Recommendation |
| 14 | Repairs and calibration of PT fuel pump as per the calibration procedure and norms as per manufacture's guide lines for DG Set of capacity from 30 to 125 KVA including replacement of worn out and unserviceable\\"O'rings / shutt off valve/Plungers complete all as specified and directed |
| 15 | Supply and fixing in replacement of Control assembly for DG Set capacity 30 to 125 KVA with necessary modification to controll wiring, replacement of controll relays , programming with all the parameters for safety protection and running suitable for the existing DG sets all as specified and directed by Engr-in-charge. |
| 16 | Supply and fixing in replacement of PCB assembly for DG Set capacity 30 TO 125 KVA with necessary modification to controll wiring, replacement of controll relays , programming with all the parameters for safety protection and running suitable for the existing DG sets all as specified and directed by Engr-in-charge. . |
| 17 | Supply and fixing in replacement of Automatic Voltage Regulator suitable for 30 KVA TO 125 KVA DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge |
| 18 | Supply and fixing in replacement of Megnetic pickup Sensor suitable for 30 to 125 KVA DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge |
| 19 | Supply and fixing in replacement of Oil Pressure Sensor suitable for 30-125 KVA DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge |
| 20 | Supply and fixing in replacement of Coolant Tempetarure Sensor suitable for 30 -125 KVA DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge Please Enable Macros to View BoQ information |
| 21 | Supply and fixing in replacement of Coolant Tempetarure Sensor suitable for 30 -125 KVA DG set connecting with panel circuit, starting and testing on load all as specified and directed by Engineer-in-charge Please Enable Macros to View BoQ information |
