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| 1 | Item Rate BoQ BoQ_Ver3.0 Item Rate Normal INR Only INR Select, Excess (+), Less (-) Less (-) Tender Inviting Authority: THE BUDHEWAL COOP SUGAR MILLS LTD Name of the Work: Fabrication and Erection (Major & General Jobs) Contract No: |
| 2 | Name of the Bidder/ Bidding Firm / Company : PRICE SCHEDULE(This BOQ template must not be modified/replaced by the bidder and the same should be uploaded after filling the relevent columns, else the bidder is liable to be rejected for this tender. Bidders are allowed to enter the Bidder Name and Values only ) NUMBER # TEXT # TEXT # NUMBER # TEXT # NUMBER NUMBER TEXT TEXT # NUMBER # TEXT# TEXT # NUMBER # NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER NUMBER NUMBER # NUMBER # TEXT TEXT NUMBER # NUMBER # DATE NUMBER # NUMBER # TEXT # Sl.No. PART A FABRICATION JOBS (MAJOR) Item Code / Make Quantity Units Reserve PriceRs. P Addition / Deduction Addition / Deduction Values Currency Convertion against each Item Quoted Currency in INR / Other Currency i) Rate in Rs. to be quoted by the bidder. Qty. is to be purchased by the bidder(in Qtl) VAT Freight Charges ( Unloading & Stacking) Any Other Taxes/Duties/Levies Other Taxes 2 IIIrd Party i.e DGS&D / RITES etc Inspection Charges @0.34%+Service Tax Less for Cenvat Credit,if any respect of Supplies Under full Excise Duty Category TOTAL AMOUNT Without Taxes inRs. P TOTAL AMOUNT With Taxes TOTAL AMOUNT In Words |
| 3 | Replacement of worn out side wall plate from size 6mm/8mm ms plate including M.S vertical supporting angle and channels of final molasses storage tank. |
| 4 | Replacement of worn out Roof of final molasses storage tank with M.S Plate 5/6mm and Supporting Channel /Angle. |
| 5 | Dismantling ,fabrication & Erection of top MS cone Pan Shell (10mm/12mm) |
| 6 | Dismantling ,fabrication and erection of outer body shell of pan from MS plate 10mm/12mm |
| 7 | Strengthening of pan’s shell with angle and channels in round shape with MS angle 75x75mm and Dia 4.34 mtr. (3 rounds) |
| 8 | Strengthening of Evaporator shell with angle and channels in round shape with MS angle 75x75mm and Dia 2.80 mtr. (3 rounds) |
| 9 | Dismantling ,fabrication & Erection of Top cone below save –al of Evaporator |
| 10 | Dismantling, Fabrication, Erection of Complete Save all (existing design) of evaporators including top plate, inner and outer shell. |
| 11 | Dismantling, Fabrication, Erection of umbrella of save al of Evaporators body as per existing design including all supporting. |
| 12 | Dismantling, Fabrication and erection cooling jacket of Quad body. |
| 13 | Dismantling, Fabrication, Erection of quad condensate tank/syrup bottle including all connection. Approx, size dia 509mm x length 1800mm. |
| 14 | Dismantling, Fabrication, Erection of stirrer (fan) of aeration tank at ETP as per existing design including complete commissioning and trial |
| 15 | Dismantling, Fabrication, Erection of hot water weighing scale tank of water weighing scale. Dia 1.6 mtr x 1.5 height X cone 1 mtr length. The erection work for this job will also include all connections which are dismantled during dismantling. |
| 16 | Dismantling, Fabrication, Erection of Mix juice Weighing tank of Juice weighing scale. Dia 2 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. |
| 17 | Dismantling, fabrication & Erection of Juice feed boxes of juice heater double beat valve. The Erection work for this job will also include all connections which are dismantled during dismantling. |
| 18 | Dismantling, fabrication & Erection of absorption tower of Juice Sulphiter. The Erection work for this job will also include all connections which are dismantled during dismantling |
| 19 | Dismantling, Fabrication & Erection of worn out Stainer of Mix juice tank/ Sulphited Juice tank / Syrup Tank. |
| 20 | Dismantling, fabrication and Erection of the sulphur furnace with existing design (By 16 mm & 12mm MS plate) This work include dismantling and Erection of all connections, man hole, flanges etc of sulphur Furnace. |
| 21 | Dismantling, fabrication and Erection of Melter of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc. |
| 22 | Dismantling, fabrication and Erection of Scrubber of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc . |
| 23 | Dismantling, Fabrication & Erection of Dorr coils (Nipple/Flange/ reducer rates as per general fabrication, Erection Rates ) |
| 24 | Dismantling , Fabrication & erection of bottom compartment of dorr clarifier |
| 25 | Dismantling ,fabrication & erection of the outer shell of dorr clarifier |
| 26 | Dismantling & erection of top of top compartment. |
| 27 | Dismantling & erection of shell of foam chamber. |
| 28 | Dismantling, fabrication and erection of the RVF Condenser |
| 29 | Dismantling, fabrication and Erection of Mud tank below RVF including all connections. |
| 30 | Dismantling, fabrication and Erection of worn out Heavy / Light Vacuum tank of RVF including all connections. |
| 31 | Fabrication & Erection of common juice heater pit tank with top cover and condensate pipe line along with partition plate for sealing in tank, fabrication, erection of bed for motor, fitting of pump, motor with suction and delivery lines inlcudling all connections |
| 32 | Fabrication & erection of coil of juice heater size 2” along with required connections from the juice heater shell |
| 33 | Dismantling ,fabrication & Erection Outer body shell of juice heater |
| 34 | Fabrication & Erection of common vapour distribution header after external catcher semi- kestner along with all necessary connections as per drawing |
| 35 | Fabrication & Erection of filter Juice Sealing Bottle of receiving pit for vacuum filter. The Erection work for this job will also include all connections which are dismantled during dismantling. |
| 36 | Dismantling fabrication and Erection of filtrate juice receiving pit tanks for vacuum filter. |
| 37 | Dismantling fabrication and Erection of bagacillo pipe line from MS plate 3 mm |
| 38 | Dismantling, Fabrication & Erection of Bagacillo Cyclone. |
| 39 | Dismantling, Fabrication & Erection of Bagacillo Chute. |
| 40 | Dismantling, Fabrication & Erection of Bottom trough of Mud Mixer for RVF. |
| 41 | Dismantling, Fabrication & Erection of screw conveyor of Mud Mixer. |
| 42 | Dismantling, fabrication and Erection of MS vapour pipe of different sizes.Dia- 1050mm |
| 43 | Dia - 900mm |
| 44 | Dia - 720mm |
| 45 | Dia – 670mm |
| 46 | Dia – 520mm |
| 47 | Dia – 420mm |
| 48 | Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend Dia 900mm |
| 49 | Dia - 1050mm |
| 50 | Dia - 720mm |
| 51 | Dia – 620mm |
| 52 | Dia – 520mm |
| 53 | Dia – 420mm |
| 54 | Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to1.0 Mtr to 1.5 mtr.Dia- 1050mm |
| 55 | Dia - 900mm , |
| 56 | Dia - 720mm |
| 57 | Dia – 620mm |
| 58 | Dia – 520mm |
| 59 | Dia – 420mm |
| 60 | Dismantling of MS/CI condenser cone of Pans |
| 61 | Fabrication of MS condenser cone of Pans |
| 62 | Erection of MS/CI condenser cone of Pans |
| 63 | Dismantling, Fabrication, Erection of umbrellas of pan save all as per existing design including all supporting. |
| 64 | Replacement of worn out portion of bottom, side plate & supporting angle/channel of syrup and molasses tank at Pan station . |
| 65 | Replacement of M.S bottom Gutter of Crystallizer station and other factory units. |
| 66 | Replacement of worn out portion of bottom pan saucer. |
| 67 | Dismantling, fabrication and Erection of downtake of Pan from 10/12mm plate. |
| 68 | Replacement of Feed box of Pans including all connections. |
| 69 | Dismantling, fabrication and Erection bottom Distributor of pans |
| 70 | Dismantling, Fabrication & Erection of Worn out portion of molasses conditioner. This work includes dismantling and Erection of all connection pipes and their drive unit. |
| 71 | Dismantling, fabrication and Erection of worn out bottom portion of crystallizer |
| 72 | Dismantling, Fabrication and Erection of worn out portion of C-Vacuum Crystallizer. |
| 73 | Replacement of crystallizer arms along with supports from 75x75mm M.S angle.(1)Dismantling. |
| 74 | (2) Fabrication. |
| 75 | (3) Erection. |
| 76 | Dismantling, fabrication & Erection of water cooling coils 3” of Crystallizer including all connections. |
| 77 | Dismantling and Erection of MS branch pipes of spray pond. This work includes all connections of clusters. |
| 78 | Dismantling of CI/MS main pipeline spray pond |
| 79 | Dismantling fabrication & Erection of suction pipes of injection pumps with strainer. |
| 80 | Dismantling fabrication & Erection of suction pipes of Spray pumps with strainer. |
| 81 | Dismantling, Fabrication Erection of worn out Bottom half portion of A / B magma mixture including all connections. |
| 82 | Dismantling, Fabrication and Erection of worn out Bottom half portion of A pug mill including all connections. |
| 83 | Dismantling, Fabrication and Erection of worn out A- Magma mixture complete including all connections. |
| 84 | Dismantling ,fabrication & erection of sugar melter pump strainer all connections |
| 85 | Fabrication and Erection of Bed for pump and motor of magma mixture alongwith suction and delivery pipe line connections, alignment of motor with pump etc |
| 86 | Dismantling, Fabrication and Erection of bottom discharge chute of continuous centrifugal machine |
| 87 | Dismantling , Fabrication & erection of ammonia coils of pans from MS pipe dia 3\\" including all connection |
| 88 | Dismantling and erection of new tube plate (top and bottom ) of quad body no 3rd including all connections, Dismantling and erection of distributor and ammonia pipe line |
| 89 | Dismantling, fabrication & erection of new calendria shell from 10mm / 12mm ms plate (top and bottom ) of pan no. 3rd including all connections, Dismantling and erection distributor and ammonia pipe line |
| 90 | Dismantling & Transportation of juice heater of capacity heating surface area 120m2 including all valves, Double beat valves, coiles, covers, cover arms at batala sugar mills and transport same to budhewal sugar mills |
| 91 | Dismantling & erection of juice heater of capacity heating surface area 120m2 including all valves, double beat valves, coils, cover, cover arms at budhewal sugar mills |
| 92 | Dismantling, Fabrication & Erection of circular rings of syrup sulphitor from ms plate 8mm/ 10mm |
| 93 | Fabrication & erection of beds for pump and motor etc |
| 94 | Dismantling & erection of crystallizer shaft including arm and all connection, fitting |
| 95 | Dismantling, Fabrication & Erection cane cutter hoods from 8-10mm thick plate with ms angle etc |
| 96 | Dismantling & erection of expansion joint of power turbine exhaust line |
| 97 | Replacement of side plate of cane carrier chain / RBC and trough of RBC / bagasse elevator / cross RBC |
| 98 | Replacement of channel and I - Beam of RBC / Cane Carrier / Bagasse Elevator / Cross RBC runner |
| 99 | Dismantling, Fabrication Erection of Juice tray of mill no. 3 from SS plate |
| 100 | Dismantling, Fabrication Erection of Juice tray of mill no. 3 from MS plate |
| 101 | Fabrication of screw conveyor of mill house |
| 102 | Dismantling, Fabrication & erection of screw conveyor trough of mill house |
| 103 | Dismantling, erection of screw conveyor |
| 104 | Fabrication and erection of screw conveyor (APCD) plant including motor and gear fitting |
| 105 | Replacement of Bush of crystallizer 's central shaft at drive end |
| 106 | Replacement of Bush of crystallizer 's central shaft at Non - drive end |
| 107 | Dismantling, Fabrication erection of ash hopper of boiler (pyjamas) cone with chute bottom portion (cone tapper portion size 15\\" approximate) |
| 108 | Repair of rotary bagasse feeders of boilers 1) Body |
| 109 | Rotor |
| 110 | Dismantling fabrication & erection of bagasse shoot for boiler furnace |
| 111 | Dismantling fabrication & erection of FD duct portion at the entrance of furnace |
| 112 | Replacement of side plate 3mm / old M.S plate of boiler (with MS plate & supporting angle / flat) |
| 113 | Dismantling, fabrication & erection of worn out ducting of boiler & APCD including angle, Channel, Flats & flanges |
| 114 | Dismantling fabrication and erection of top cone of scrubber of APCD plant |
| 115 | Dismantling, Fabrication & erection damper of boiler ducting |
| 116 | Dismantling fabrication & erection of expansion joint of boiler ducting (3.360 mtr x 1.260 mtr) |
| 117 | Replacement of MS gutter of APCD plant from wet scrubber to Ash Pits |
| 118 | Dismantling fabrication & erection of damper of rotary bagasse feeder |
| 119 | Dismantling, fabrication & erection of worn out portion of ID and APCD fan casing |
| 120 | Replacement of sieve plates of APCD scrubber This job also includes 10/12 mm holes (324 holes per square ft. ) drilling in plates |
| 121 | Baffle plates (MS flat 65 x 6mm) of demister in wet scrubber |
| 122 | Repair/ replacement of worn out portion of wet scrubber of boiler No. 1 & 2 |
| 123 | Dismantling, fitting & expansion of air heater tubes with IBR Norms |
| 124 | Replacement of G.I Sheet Gutter of factory building |
| 125 | Replacement of worn out of M.S Runner of inter carrier, elevator, RBC, cross carrier & cane carrier chains |
| 126 | Fabrication and erection of discharge bagasse chute between last mill and bagasse elevator |
| 127 | Dismantling, Fabrication and erection of exhaust line of power & mills turbines (10 mm/8 mm)Dia 14\\"Dia 22\\" |
| 128 | Dismantling, Fabrication and erection for APCD scrubber body (complete with all connections) (10mm/ 8mm) |
| 129 | Part (B)General JobJuice heater/V.L.J.H. SS tubes 1) Dismantling |
| 130 | 2) Fitting |
| 131 | 3) Expansion |
| 132 | Semi kestner SS tubes 1) Dismantling |
| 133 | 2) Fitting |
| 134 | 3) Expansion |
| 135 | Quad bodies SS tubes Quad 1st to 4th 1) Dismantling |
| 136 | 2) Fitting |
| 137 | 3) Expansion |
| 138 | Pans SS/Brass tubes Pan 1st to 5th 1) Dismantling |
| 139 | 2) Fittings |
| 140 | 3) Expansion |
| 141 | Welding joints of water, juice, vapour and exhaust pipe lines of all sizes |
| 142 | MS Pipe line 1/2\\" to 12” dia1) Dismantling |
| 143 | 2) Erection |
| 144 | SS Pipe line 1/2\\" to 12” dia1) Dismantling |
| 145 | 2) Erection |
| 146 | CI Pipe line 1/2\\" to 12” dia1) Dismantling |
| 147 | 2) Erection |
| 148 | CI Pipe line above 12” dia1) Dismantling |
| 149 | 2) Erection |
| 150 | MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad)1) Dismantling |
| 151 | 2) Fabrication |
| 152 | 3) Erection |
| 153 | MS Bend upto 12” dia1) Dismantling |
| 154 | 2) Fabrication |
| 155 | 3) Erection |
| 156 | MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 1) Dismantling |
| 157 | 2) Fabrication |
| 158 | 3) Erection |
| 159 | CI Bends sizes 1” to 12”1)Dismantling |
| 160 | 2) Erection |
| 161 | Dismantling, Fabrication& Erection of M.S (all sizes) 1) Tee, |
| 162 | 2) Nipples, |
| 163 | 3) Crosses |
| 164 | 4) Reducers |
| 165 | 5) Elbow |
| 166 | Dismantling, Fabrication& Erection of S.S (all sizes) 1) Tee, |
| 167 | 2) Nipples, |
| 168 | 3) Crosses |
| 169 | 4) Reducers |
| 170 | 5) Flange |
| 171 | 6) Elbow |
| 172 | 7) Bend |
| 173 | Replacement of worn out MS Cone (all sizes) |
| 174 | MS Flanges (all sizes) 1) Dismantling |
| 175 | 2) Fabrication |
| 176 | 3) Erection |
| 177 | Dismantling , fabrication and erection of Man Holes (all sizes) |
| 178 | 1) Dismantling of platform. |
| 179 | 2) Fabrication & Erection of platform |
| 180 | M.S. Tank having round & rectangular bottoms1) Dismantling |
| 181 | 2) Fabrication |
| 182 | 3) Erection |
| 183 | M.S. Tank having conical bottoms1) Dismantling |
| 184 | 2) Fabrication |
| 185 | 3) Erection |
| 186 | M.S Structure Trusses, Perlins, Columns & Beams (Factory Building)1) Dismantling |
| 187 | 2) Fabrication |
| 188 | 3) Erection |
| 189 | Strengthening/ replacement of L-bracket/support between column and beam of factory building structure |
| 190 | Platform railing from old pipe & angle 1) Dismantling |
| 191 | 2) Erection |
| 192 | Electric panel ,DB and other machinery shed GI/ACC/MS sheet1)Dismantling |
| 193 | 2) Fabrication |
| 194 | 3) Erection |
| 195 | Patch work of any part of any equipment with 3mm to 10mm thick plate max. upto 1 sq meter |
| 196 | Dismantling of sluice valve/ angle valve/ N.R.V. |
| 197 | Erection of sluice valve/ angle valve/ N.R.V. ,Butterfly Valve |
| 198 | Replacement of Rail line of cane un-loader with 50mm square bar |
| 199 | Dismantling, Erection of complete calenderia including tube plates and all necessary connection |
| 200 | Dismantling, Erection and Fabrication of So2 furnance cooling jacket. |
| 201 | Dimantling , cleaning & fitting of syrup line from syrup sulphiter to pan station |
| 202 | Dismantling & fitting of Dorr clarifier's juice coils |
| 203 | Replacement of RVF agitator |
| 204 | Dismantling of pan's old discharge valve and fitting of new butterfly valve |
| 205 | Separation of existing pug mill with shaft with each drive into two parts (fore worker & after worker) |
| 206 | Replacement of oil trough of crystallizer |
| 207 | Replacement of crystallizer massecuite gate |
| 208 | Dismantling of existing gear of crystallizer shaft drive & fitting of new planetary gear |
| 209 | Replacement of crystallizer shaft drive gear with new one Total in Figures 0.0 23 INR Zero Only Quoted Rate in Figures Select 0.0 0.0 Zero Only Quoted Rate in Words INR Zero Only Please Enable Macros to View BoQ information |