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| 1 | CLEAN ROOM PANEL & COLD ROOM |
| 2 | NON-PROGRESSIVE CLEAN ROOM WALL PANEL SYSTEM |
| 3 | Supply and installation of 50 mm thk. Clean room wall panel made up of 0.6mm thick PPGI sheet solid filled with PUF of density 40± 2 Kg/ Cum having steel profiles for reinforcement along the periphery of 1.2mm thk roll formed sheet or Aluminium profile for reinforcement suitably joint with each other to form a sturdy frame work. The inside clear height is Apprx.2.8m and up to 4m at few pop-up locations, inclusive of wall cut outs, case cuttings for switch sockets/MG up to a size of 200mm dia/200x200mm, support systems / modular joints / fittings with required 32 mm dia. conduits and including sealing of wall from all junctions to make it air tight, white/colourless siliconing of all joints inclusive of equipment’s and fixture junctions- of approved make. Including Site cutouts for the Pass boxes (1200w x 2100 H Max). All modular wall panels should have 1 vertical 32mm dia conduit at mid other then the required coordinated vertical and horizontal conduits. Vendor to submit shop drawing with all required hardware’s for client/consultant approval. |
| 4 | Supply and installation of 100 mm thk. Clean room wall panels ( suitable for in-built RA risers with 16 Nos of Inbuilt risers) made up of 0.6mm thick PPGI sheet solid filled with PUF of density 40± 2 Kg/ Cum having steel profiles for reinforcement along the periphery of 1.2mm thk roll formed sheet or Aluminium profile for reinforcement suitably joint with each other to form a sturdy frame work. The inside clear height is Apprx.2.8m and up to 4m at few pop-up locations, inclusive of wall cut outs, case cuttings for switch sockets/MG up to a size of 200mm dia/200x200mm, support systems / modular joints / fittings with required 32 mm dia. conduits and including sealing of wall from all junctions to make it air tight, white/colourless siliconing of all joints inclusive of equipment’s and fixture junctions- of approved make. Including Site cutouts for the Pass boxes (1200w x 2100 H Max). All modular wall panels should have 1 vertical 32mm dia conduit at mid other then the required coordinated vertical and horizontal conduits. Vendor to submit shop drawing with all required hardware’s for client/consultant approval. |
| 5 | NON-PROGRESSIVE CLEAN ROOM CEILING SYSTEMS |
| 6 | Supply & Installation of 50mm thk. PPGI filled with PUF of density 40± 2 Kg/ cum Walkable Modular ceiling system properly reinforced with additional stiffeners @ approximate 750mm C/C at shorter span in order to avoid any vibration/ sagging in the system, inclusive of hanger rods supports, siliconing etc. with required cut-outs / conduits along with supply and fixing of Powder coated sleeves up to dia of 200mm/ 200x200mm and making air tight with providing and fixing SS/GI powder coated cover plate at bottom and upper side with white/colourless siliconing at all junctions inclusive of equipment’s and fixtures. Ceiling support shall be up to a height of 2 to 3 mts from ceiling. Vendor to submit shop drawing with all required hardware’s for client/consultant approval. |
| 7 | METALLIC COVINGS: Supply & Installation of 50x50mm Metallic coving with AL powder coated finish and air tight with sealant at wall to ceiling, wall to wall locations and wall/ceiling with attached equipment’s and fixtures. Included with Female Angle frame, Riveting, Coving etc |
| 8 | Wall to Ceiling coving |
| 9 | 3D Corner |
| 10 | Wall to wall coving |
| 11 | External Vertical Outer Corners for 50 & 100 mm panel (12 RMT) and 2D Corners (4 Nos) |
| 12 | Providing and fixing the factory-made electrical Back box on clean room walls made of GI sheet of thickness 1.6 to 2mm, properly finished from inside, with fixing Knob for fixing switch and sockets of following modules: |
| 13 | Back box of Single / double module |
| 14 | Back box of Three modules |
| 15 | Back box of Six module |
| 16 | Cutout for Industrial Socket / Single phase - 16A |
| 17 | Cutout for Industrial Socket / Single phase - 32A |
| 18 | Cutout for Industrial Socket / Three phase - 16A |
| 19 | Cutout for Industrial Socket / Three phase - 32A |
| 20 | 32MM wide electrical conduit in the wall panels / ceiling panels for the electrical cabling and control cabling works from top projection above false ceiling and also conduit needed in the ceiling for the light fixtures / in wall panels for the sockets and control cabling - 2m each |
| 21 | FACTORY MADE CEILING CUTOUTS: Extra for making Ceiling cut-outs at walkable type clean room powder coated False ceiling for HEPA / diffuser/light fixtures/piping pendant box with internal reinforcing frames /edge finishes with 'C' capping and lip for cut-outs. |
| 22 | Average size 500x500 or upto 700x700 |
| 23 | Average size 250x250 or upto 450x450 |
| 24 | Doors: Modular panel mounted - Supply & Installation of GI polyester powder coated solid flush type doors with door frame of same width as wall & 40mm thk. shutters filled with Honey Comb inclusive of all necessary hardware, SS 304 D-handles / push plate, stainless steel plate as Name tag, 300mm high, 1mm thk SS 304 kick plate, lock, SS hinges, concealed tower bolts, provision of fixing interlocking/access control with drop seal and flush type view panel on shutters of approx. minimum size of 600mmX800mm from both side with 6mm thk. double glazed toughened glasses with silica gel desiccant arrangement in all doors and made all joints air tight with sealant as per approved drawing. Vendor to submit shop drawing with all required hardware’s for client/consultant approval. |
| 25 | Doors of size 900-1000mm Wx 2100mm H with all accessories- CD1-SINGLE LEAF |
| 26 | Doors of size 1200mm Wx 2100mm H with all accessories- CD3 - SINGLE LEAF |
| 27 | 1200mm Wx 2100mm H - CED1- SINGLE LEAF |
| 28 | Providing and fixing Door Closures with stay hold as required and finished.(Wall panel mounted) |
| 29 | VIEW PANELS: Supply and Installation of factory assembled View panel made up of double glass (toughened) 6mm thick. flush from both side of wall fixed with 3M make (or equivalent) both side adhesive tape over GI polyester powder coated frame of modular panel, width to match standard wall module including silica gel desiccant arrangement and made air tight with white/colourless siliconing. |
| 30 | View Panel of size 1200 W x 1100 mm H in modular wall panel of specified thickness as per specs (50/100mm thick wall panels) |
| 31 | DYNAMIC PASS BOX: Supply& Installation of Stainless-steel made Dynamic Pass box suitable for floor mounting / wall mounting with suitable SS stand. Internal & External walls shall be SS304 with Dull Buff finish. All joints are to be welded to ensure an airtight atmosphere. All doors are to be provided with a gasket to ensure no leakage. Pass box shall be provided with pre-filter (G-4 filter) and final filter (Minipleat H-14) sections to maintain ISO Class 5 environment. Fully flushed/Fully protected and glass cased CFL and UV lights to be provided within the pass box and electromagnetic interlocked with the doors. Separate switches for UV and CFL lights to be provided on both sides of the front panels. SS 304 perforated grills for air suction shall be provided in the cleaner side. Pass box to be provided with emergency push buttons for door opening, alarm for blower failure, alarm for alerting the personnel of an open / unattended door, Magnehelic gauges across H-14 filters section, SS grill for HEPA filter. |
| 32 | Working area Dim : L 600 X W 600 X H 600 mm ( 2 Way pass Box ) |
| 33 | STATIC PASS BOX: Pass through box is designed to minimize traffic and contamination entry inti the clean room, enables parts, tools and other work items to be passed to room and from the room Unit acts as an air lock device preventing ambient air from entering or clean air from exiting the air Material of Construction. The complete cabinet made of SS 304.construction with satin finish double layer Work Platform. SS 304 grade stain less steel, satin finish UV Lamp: Philips Make Illumination: LED Fitting Power supply: 230-volt single phase 50 cycleDoors: 1.2 mm thick SS304 swing type toughed glass polycarbonate view panel, ss handles, hinges and gasket with electromagnetic interlocking facility and buzzer, indicator lamp 12v will be provided. |
| 34 | Working area Dim : L 600 X W 600 X H 600 mm ( 2 Way pass Box ) |
| 35 | Working area Dim : L 900 X W 900 X H 900 mm ( 2 Way pass Box ) |
| 36 | COLD ROOM : Supply, installation, testing and commissioning of a modular cold room of internal size 8 ft × 8 ft with 8 ft clear height, suitable for maintaining a temperature range of 2–8 °C, constructed using 100 mm thick PUF insulated panels with 0.5 mm PPGS sheet on both sides for walls and ceiling, complete with 100 mm thick PUF insulated panels where required, including all necessary wall and ceiling flashing, suitable fasteners, PVC covings, corner cups, hooter with switch, and vapour-proof LED light fittings. The scope shall also include one face-mounted swing type cold room door of size 1000 × 2000 mm, PPGI/PPGS construction, complete with all hardware and sealing arrangements. Refrigeration system shall comprise an air-cooled condensing unit of required capacity using R404a refrigerant with hermetic compressor, suitable for high ambient conditions and designed for +2 °C room temperature, along with matching evaporator of required capacity using R404a, suitable for positive temperature applications with SS casing. Complete interconnecting refrigerant piping, electrical wiring, insulation, supports, testing, commissioning, and trial run. between outdoor and indoor units for a maximum distance of 25 running meters shall be included. |
| 37 | FURNITURE WORKS |
| 38 | COMPOMNENT WASHING: Supply of wall-bench with sink of size 1800 mm (L) × 750 mm (W) × 900 mm (H),as per the layout drawing.The bench structure shall be manufactured from 1.2 mm thick GPSP sheet and finished with Epoxy–Polyester powder coating of minimum 60 microns thickness, ensuring durability and corrosion resistance.The bench shall be provided with under-bench storage modules comprising drawers, adjustable shelves, shutters, and complete with accessories such as stainless steel hinges, stainless steel D-handles. The bench shall be supported on pedestals with leveling adjustment arrangement to ensure proper alignment on finished floor level.The working top shall be 18 ± 2 mm thick granite, provided with moulded edges, and shall be securely fixed to the bench structure. The complete unit shall be supplied with all necessary fittings and accessories, ready for installation and use. |
| 39 | 1500 mm (L) × 750 mm (W) × 900 mm (H) with Sink |
| 40 | 400 mm (L) × 750 mm (W) × 900 mm (H) |
| 41 | UPSTREAM PROCESS AREA: Supply of wall-bench with sink of size 5900 mm (L) × 750 mm (W) × 900 mm (H),3000 mm (L) × 750 mm (W) × 900 mm (H)and 1500 mm (L) × 750 mm (W) × 900 mm (H),as per the layout drawing.The bench structure shall be manufactured from 1.6 mm thick GPSP sheet and finished with Epoxy–Polyester powder coating of minimum 60 microns thickness, ensuring durability and corrosion resistance.The bench shall be provided with under-bench storage modules comprising drawers, adjustable shelves, shutters, and complete with accessories such as stainless steel hinges, stainless steel D-handles. The bench shall be supported on pedestals with leveling adjustment arrangement to ensure proper alignment on finished floor level.The working top shall be 18 ± 2 mm thick granite, provided with moulded edges, and shall be securely fixed to the bench structure. The complete unit shall be supplied with all necessary fittings and accessories, ready for installation and use. |
| 42 | 1500 mm (L) × 750 mm (W) × 900 mm (H) |
| 43 | 1500 mm (L) × 750 mm (W) × 900 mm (H) With Sink |
| 44 | DOWNSTREAM PROCESS AREA: Supply of wall-bench with sink of size 5300 mm (L) × 750 mm (W) × 900 mm (H),as per the layout drawing.The bench structure shall be manufactured from 1.6 mm thick GPSP sheet and finished with Epoxy–Polyester powder coating of minimum 60 microns thickness, ensuring durability and corrosion resistance.The bench shall be provided with under-bench storage modules comprising drawers, adjustable shelves, shutters, and complete with accessories such as stainless steel hinges, stainless steel D-handles. The bench shall be supported on pedestals with leveling adjustment arrangement to ensure proper alignment on finished floor level.The working top shall be 18 ± 2 mm thick granite, provided with moulded edges, and shall be securely fixed to the bench structure. The complete unit shall be supplied with all necessary fittings and accessories, ready for installation and use. |
| 45 | 1500 mm (L) × 750 mm (W) × 900 mm (H) |
| 46 | 750 mm (L) × 750 mm (W) × 900 mm (H) Sink |
| 47 | Supply and Providing electrical Service shaft Table top wall side as per drawing |
| 48 | UTILITY PIPING |
| 49 | Instrument air: SS 304 OD pipes shall be supplied, installed, tested, and commissioned in accordance with the tender requirements and applicable codes and standards. The pipes shall be ERW type, manufactured as per ASTM A312, Grade TP 304 / TP 304L, with outside diameter (OD) and wall thickness conforming to ASME B36.19M.The material shall conform to AISI Stainless Steel 304, suitable for process and utility applications. The internal surface shall be smooth, clean, and pickled. The pipes shall be free from defects such as cracks, seams, laminations, dents, pits, or corrosion.The scope of installation shall include the supply and erection of all required fittings, flanges, supports, clamps, welding consumables, jointing materials, testing (hydrostatic or pneumatic, as applicable), and commissioning, complete in all respects. All works shall be carried out in accordance with applicable ASTM, ASME,and site standards, and as per approved drawings and site conditions. |
| 50 | 1/2 IN SS 304 Pipe ERW |
| 51 | 1/2 IN SS304 Elbow |
| 52 | 1/2 IN Ball Valve SS304 |
| 53 | 1/2 IN Ball Valve SS304 Please Enable Macros to View BoQ information |
| 54 | 1/2 IN Ball Valve SS304 Please Enable Macros to View BoQ information |
