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| 1 | M&L for routine servecing/'B' Check (after250 hoursor 06 monthswhich ever is earlier) with Inspection, maintenance and servicing of DG sets of following Capacities including alternator, electric panel board connection to DG Each set as per OEM check list & maintain proper records of the same and submit to Engineer-in-charge after every maintainance of DG Each set for smooth functioning and carrying out maintanance complete all as directed and specd.Note: (i) 'B' Check once in six month or 250 Hrs running of DG Each set whichever is earlier.(ii) All spare parts required shall be measured and paid separately as supply only (iii)-Repeat the activities of 'B' Check replacement of lubricating oil. |
| 2 | (a) 25 KVA |
| 3 | (b) 62.5 KVA |
| 4 | (c) 125 KVA |
| 5 | (d) 200 KVA |
| 6 | (e) 250 KVA |
| 7 | (f) 400 KVA |
| 8 | (g) 500 KVA |
| 9 | Servicing of the DG set should be followed as per the instructions given under:- |
| 10 | Checking and rectifyng of (i) Battery charging system , level up Electrolite and specific gravity. (ii) Leakage in fuel lines & connections of fuel pump. |
| 11 | (iii) Leakage of Lub. Oil and cooling system, hose pipe & connection, belts tension, fan hub drive pully and water pump and cleaning of water separation and cooling system. |
| 12 | (iv) condensate trap. Repair of leakage/ maintenance of water cooling system. Cleaning of radiator by draining out of Coolent, checking of all hose pipes, nut & bolts and tightening properly including checking of leakages all as directed by Engr – in – Charge. (v) Reset the complete switches in automatic lighting connection. |
| 13 | (vi) Cleaning of complete DG Set, check and tightening of all nut & bolts including replacement of U/S parts , oiling/ greasing of all movable parts and unusual vibration. |
| 14 | (vii) Leakage in exhaust system and exhaust restriction, drain out condensate trap. Repair of leakage/ maintenance of water cooling system. checking of all hose pipes, nut & bolts and tightening properly including checking of leakages all as directed by Engr – in – Charge. |
| 15 | (viii) Check all electrical connection of alternator and control wiring (ix) Check all earthing connection of DG Set, repair the same, if required. |
| 16 | (x) Drain out old used engine oil from the DG Set cleaning the sump Properly including opening of “B” check kit.Filling of Engine Oil 15W40 or as recommended by the manufacturer, Qty of Engine Oil is specified separtly. |
| 17 | (xi) Opening of all filters such as diesel filters, oil filters, Air filter and other required items. proper cleaing of the items and reinstalling or replace the same if required. |
| 18 | ( Xii) Testing the DG Sets after completion of work. |
| 19 | (Xiii) Contractor shall employ skilled labour (FGM) for the above repairs. All the complaints arised should be attended and solved on the same day within one hour by one company engineer/ technician for over all repairs. Note :- (i) Spares parts ,if required for replacement will be measured & paid seperatly under respective item of BoQ. |
| 20 | Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 500 KVA |
| 21 | Supply only Oil filter suitable for DG Sets of capacity 500 KVA |
| 22 | Supply only Air Filter element inner and outer suitable for existing type of DG set model of capacity 500 KVA |
| 23 | Supply only Fuel flow filter with ring including Water seperator suitable for DG Sets of capacity 400 KVA |
| 24 | Supply only Oil filter suitable for DG Sets of capacity 400 KVA |
| 25 | Supply only Coolent filter suitable for DG Sets of capacity 400 KVA |
| 26 | Supply only Air Filter element inner and outer suitable for existing type of DG set Engine model of capacity 400 KVA |
| 27 | Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 125 KVA to 250 KVA |
| 28 | Supply only Oil filter suitable for DG Sets of capacity 125 KVA to 250 KVA |
| 29 | Supply only Air Filter element inner and outer suitable for existing type of DG set Engine model of capacity 125 KVA to 250 KVA |
| 30 | Supply only Fuel flow filter with ring including screen filter suitable for DG Sets of capacity 25 KVA to 62.5 KVA |
| 31 | Supply only Oil filter suitable for DG Sets of capacity 25 KVA to 62.5 KVA |
| 32 | Supply only Air Filter element inner and outer suitable for existing type of DG set Engine model of capacity 25 KVA to 62.5 KVA |
| 33 | Supply and filling superior grade engine oil 15W40 for DG set topping of all DG set as per the direction of Enger-in-charge.(Make Gulf/Castrol/Volvalin) complete all as specified and directed |
| 34 | Supply and filling coolent \\"K' Cool Super plus 50-50 Premix for radiator of water cooled engines of any make/capacity and as per manufacturers recommendation, complete all as specified & directed. |
| 35 | Supply and topping distilled water for battery or radiator of engine used with coolent \\"K' Cool Super plus 50-50 Premix all as specified and directed. |
| 36 | Dismantling unserviceable battery charging dynamo from DG set of rating 1 x 12 / 2 x 12 Volts complete repairs and servicing including replacement of bushes, bearings, Carbon brushes, rectifires, rewinding of field magnet coil / rotor armeture coils and any other minor parts required all as directed and fixing on engine testing/commissioning complete for DG set having any capacity.Note : Replacement of rotor armeture coil, if reqd., shall be measured and paid seperately. |
| 37 | Dismantling self starter 12V/24 V of DG set for repairing the starter by replacing carbon brushes, brush holder, bearings, solenoid coil, replacement of burnt aremeture, rewinding of Fd coils, replace of pinion gears etc, completer servicing and refixing after repair, testing/commissioning complete for DG Set any capacity. |
| 38 | S&F in replacement solenoid coil suitable for DG set of capacity 25 to 100 KVA self starter, complete all as specified and directed. |
| 39 | S&F in replacement solenoid coil suitable for DG set of capacity 125 to 250 KVA self starter, complete all as specified and directed. |
| 40 | S&F in replacement solenoid coil suitable for DG set of capacity 400 to 500 KVA self starter, complete all as specified and directed. |
| 41 | S&F in replacement armeture coil complete with shaft suitable for DG set of capacity 25 to 100 KVA, complete all as specified and directed. |
| 42 | S&F in replacement armeture coil complete with shaft suitable for DG set of capacity 125 to 250 KVA, complete all as specified and directed. |
| 43 | S&F in replacement armeture coil complete with shaft suitable for DG set of capacity 300 to 500 KVA, complete all as specified and directed. |
| 44 | S&F (in repairs) pinion gear suitable for DG set self starter as location in Army area Jodhpur complete all as specified and directed.. |
| 45 | S&F in replacement of digital meter ( like voltmeter / Ammeter etc) including all accessories complete all as specified and directed |
| 46 | M&L for repair/rewinding of ATS motor of 800Amp of working voltage 12 volt/24 Volt DC and same as per existing model suitable for fixing on AMF panel of DG set including testing after complete installation all as directed and specified. |
| 47 | S&F in replacement 'V' belt ribbed of (a) radiator fan belt, (b) battery charging dynomo belt, and (c) water pump belt all suitable for any type of DG Sets 20 KVA to 100 KVA complete installation all as directed and specified. |
| 48 | S&F in replacement 'V' belt ribbed of (a) radiator fan belt, (b) battery charging dynomo belt, and (c) water pump belt all suitable for any type of DG Sets 125 KVA to 250 KVA complete installation all as directed and specified. |
| 49 | S&F in replacement 'V' belt ribbed of (a) radiator fan belt, (b) battery charging dynomo belt, and (c) water pump belt all suitable for any type of DG Sets 300 KVA to 500 KVA complete installation all as directed and specified. |
| 50 | Removing existing defective wring of DG set panel, rewiring with mulitstrated single core PVC insulated copper conductor wire, 1.5 sqmm for AC/DC supply connections to all control system and devices and testing of panel after complete repair all as specified and directed. (Note : Unserviceable spare like power contactor, auxilary contactor, Digital meters, relays, indication lamps, KWH meters, rotary selector switches etc shall be measured and paid separately under relavant items ,complete installation all as directed and specified. |
| 51 | M&L for repair/replacement of PCB card of Automatic Transfer switch 800Amp suitable for AMF Panel DG set of any capacity AMF panel board complete all as specified and directed . |
| 52 | Supply & fix in repairs AVR Chipset Suitable for DG set alternator of any capacity make and model all asper exiting sample complete all as specified and directed by Engr-in-charge. |
| 53 | S&F in replacement Indicating lamps, 230 volt, AC, LED type suitable for DG set AMF/LT panel board complete all as specified and directed.. |
| 54 | S&F in replacement relay 03 Amp to 80 Amp suitable for AMF/LT panel board complete all as specified and directed.. |
| 55 | S&F in replacement rotary switch suitable for selection between auto and manual modes 3/5 pole, 3/5 way suitable for DG set AMF panel board complete all as specified and directed.. |
| 56 | S&F in replacement relay card with 2+2/4 Channel relay complete suitable for DG set AMF panel board complete all as specified and directed. |
| 57 | S&F in replacementing 240V,breaking capacity 10 KA, 'B' curve miniature circuit breaker (MCB) of single poles and current carrying capacity 5 to 32 AMP, in the MCB DB Complete with connection testing and commissioning complete all as specified and directed.. |
| 58 | S&F in replacement ON/OFF switch, single pole suitable for DG set AMF panel board complete all as specified and directed.. |
| 59 | Supply& fix in repairs SMPS automatic battery charger 12/24volt suitable for DG set AMF panel board.As per existing make and model as per site requirement complete all as specified and directed. |
| 60 | Supply & fix in replacement copper conductor cable with insulated cable 2.5 Sqmm 6 core complete. As per existing make and model as per site requirement complete all as specified and directed. |
| 61 | S&F in repairs multifunction AMF panel control meter as per existing make provided in AMF panel board.As per existing make and model as per site requirement complete all as specified and directed. |
| 62 | S&F in replacement Battery With 180 AH , Specific gravity 12.60 of 12 volts, suitable For DG set With Electrode including all accessories complete all Specified & Directed. Make - Exide/Amron/Okaya Power Pvt Ltd or equavalent as approved by GE |
| 63 | M&L for draining out coolent water from radiator, dismantling radiator, repair of radiator for leakage if any, cleaning the radiator set with dilute HCL, kerosin, fresh water and refixing the same with new rubber hose with clamps filling with coolent with distilled water and checking for its proper function on DG set all as directed and specified.Note : Coolent and distilled water shall be measured and paid separately under relavant items. |
| 64 | S&F in replacement battery lead length not less than 1.25 Mtr long and not more than 2.5 mtr as per connection requiremnt of each DG set, PVC insulated multistranded copper conductor 70 Sqmm single core, duly fixed brass clamps, copper lugs for connections from DG battery to self starter on DG Sets of any capacity complete all as specified and directed. . |
| 65 | Labour only for attending breakdowns of DG sets/AMF panels through skilled technician from reputed service centre of DG sets with necessary tool kits, checking Engine and alternator for defects, carryout necessary repairs works to rectify the defects without major overhauling/opening of Engine or Alternators, replace of external spare to repair/rectify the defects and testing DG set for its smooth functioning on full load all as specified and directed by Engr-in-charge. Note : 1. Necessary spares required to rectify the defects shall be measured and paid separately under relavant items. 2. The complaint shall be attended and rectifed within 24 hrs form time of reporting by Engr-in-Charge or his auth representative. 3. Any Major defects shall be reported on Priority to Engr-in-charge to avoid undue delay in fuctioning of installation. |
| 66 | Material and labour for repairs of control card of AMF panel with defective controller model and type as per existing to DG set of any capacity complete all as specified and directed. |
| 67 | Supply and Fixing in replacement of glass fuse with base mounted on AMF panel complete all as specified and directed. |
| 68 | Supply and fixing in replacement of delay timer ralay mounted on AMF panel complete all as specified and directed. |
| 69 | S & F in replacement of electronics governer of the DG set of any capacity existing type and size and model complete all as specified and directed. |
| 70 | S&F in replacement of moving contact & fixing contact set of contactor capacity 400 to 650 Amp complete all as specified and directed. |
| 71 | S&F in replacement of moving contact & fixing contact set of contactor capacity 200 to 400 Amp complete all as specified and directed. |
| 72 | S&F in replacement of moving contact & fixing contact set of contactor capacity 50 to 200 Amp complete all as specified and directed. |
| 73 | S&F in replacement of terminal block of suitable size with four terminal including nuts ,bolts ,washers with all acessries matarial complete all as specified and directed.. |
| 74 | S & F in replacement of power contactor 4P, 300A to 400Amp rating make and model as per existing in the DG set all as specified and directed. |
| 75 | S & F in replacement of power contactor 1P, 95Amp rating make and model as per existing in the DG set all as specifided and directed. |
| 76 | S & F in replacement emergency switch with assmbly including wiring, accessories complete make and model as per existing in the DG set all as specified and directed. |
| 77 | S & F in replacement of Auxiliary contractor suitable for panel complete all as specified and directed by Engr-in-Charge. |
| 78 | S&F in replacement flexible fuel pipe complete set with banjo bolt and washer etc complete all as specified and as directed. |
| 79 | Supply only rubber hose pipe set (Hose oil/Hose radiator/CR Hose/Makeup Hose) suitable for DG sets of capacity ranging from 20 KVA to 62.5 KVA, with GI clamps and Nut bolt, washers, as per existing make & model, complete all as specified and directed. |
| 80 | Supply only rubber hose pipe set (Hose oil/Hose radiator/CR Hose/Makeup Hose) suitable for DG sets of capacity ranging from 2100 KVA to 200 KVA capacity DG, with GI clamps and Nut bolt, washers, as per existing make & model, complete all as specified and directed. |
| 81 | Supply only rubber hose pipe set (Hose oil/Hose radiator/CR Hose/Makeup Hose) suitable for DG sets of capacity ranging from 20KVA to 650 KVA capacity DG, with GI clamps and Nut bolt, washers, as per existing make & model, complete all as specified and directed. |
| 82 | M&L for laying, jointing & testing XLPE cable for size of cables 120 Sqmm 3.5 core, stranded conductor. insulated, armored including lugs , nut & bolts complete, PVC sheathed LT 1100 volts grade and aluminium conductor confirming to IS 1554 laid in trenches/through pipe/floor/fixed wall etc including taking down of existing cable complete all as specified and directed . |
| 83 | M&L for laying, jointing & testing XLPE cable for size of cables 95 Sqmm 3.5 core, stranded conductor. insulated, armored including lugs , nut & bolts complete, PVC sheathed LT 1100 volts grade and aluminium conductor confirming to IS 1554 laid in trenches/through pipe/floor/fixed wall etc including taking down of existing cable complete all as specified and directed . |
| 84 | M&L for laying, jointing & testing XLPE cable for size of cables 185 Sqmm 3.5 core, stranded conductor. insulated, armored including lugs , nut & bolts complete, PVC sheathed LT 1100 volts grade and aluminium conductor confirming to IS 1554 laid in trenches/through pipe/floor/fixed wall etc including taking down of existing cable complete all as specified and directed . |
| 85 | M&L for laying, jointing & testing XLPE cable for size of cables 240 Sqmm 3.5 core, stranded conductor. insulated, armored including lugs , nut & bolts complete, PVC sheathed LT 1100 volts grade and aluminium conductor confirming to IS 1554 laid in trenches/through pipe/floor/fixed wall etc including taking down of existing cable complete all as specified and directed . |
| 86 | AllM&L for laying, jointing & testing XLPE cable for size of cables 400 Sqmm 3.5 core, stranded conductor. insulated, armored including lugs , nut & bolts complete, PVC sheathed LT 1100 volts grade and aluminium conductor confirming to IS 1554 laid in trenches/through pipe/floor/fixed wall etc including taking down of existing cable complete all as specified and directed . |
| 87 | S&F in replacement MCCB, 250 Amps, 4 pole, 415 Volts,breaking capacity 36 KA rating with thermal relay from existing panel, as per existing make & model including taking out old unserviceable MCCB, complete all as specified and directed. |
| 88 | M&L for replacement of exhaust bellow sutaible for DG set and fixed between exhaust syetem and generator per model & make provided in existing DG set complete all as specified and directed |
| 89 | M&L for replace of MCCB four pole, 415 volt 400 Amps, breaking capacity 36 KA rating with thermal relay and as per model & make provided in existing panel board including taking out old unserviceable MCCB , complete all as specified and directed. |
| 90 | Supplying, installation, testing and commissioning of ON LOAD manual change over switch 415 volt in sheet metal enclosure 4 pole, 160 Amps, & repair assembly according to existing panel and as per existing make & model, including taking out old unserviceable changeover switch complete all as specified and directed |
| 91 | Supplying, installation, testing and commissioning of ON LOAD manual change over switch 415 volt in sheet metal enclosure 4 pole, 250 Amps/300 Amps, & repair assembly according to existing panel and as per existing make & model, including taking out old unserviceable changeover switch complete all as specified and directed |
| 92 | Supplying, installation, testing and commissioning of ON LOAD manual change over switch 415 volt in sheet metal enclosure 4 pole, 400 Amps, & repair assembly according to existing panel and as per existing make & model, including taking out old unserviceable changeover switch complete all as specified and directed |
| 93 | Supply and fix HRC Fuse link with base plate suitable for 800 amp as per existing panel board including taking out old unserviceable HRC fuse from panel with fuse puller, complete all as specified and directed. |
| 94 | Supply and fix HRC Fuse link with base plate suitable for 400 amp as per existing panel board including taking out old unserviceable HRC fuse from panel with fuse puller, complete all as specified and directed. |
| 95 | Supply and fix HRC Fuse link with base plate suitable for 630 amp as per existing panel board including taking out old unserviceable HRC fuse from panel with fuse puller, complete all as specified and directed. |
| 96 | Supply and fix HRC Fuse link with base plate suitable for 200 amp as per existing panel board including taking out old unserviceable HRC fuse from panel with fuse puller, complete all as specified and directed. |
| 97 | Supply and fix HRC Fuse link with base plate suitable for 125 amp as per existing panel board including taking out old unserviceable HRC fuse from panel with fuse puller, complete all as specified and directed. |
| 98 | S & F in replacement of PROCOM device in LT panel of 400 KVA Dgset at MBT Arjun suitable fof DG set panel board complete all as specified and directed. |
| 99 | M & L earthing complete with Gl electrode 600 mm x 600 mm x 6.00mm thick buried directly in ground vertically in pit of depth not less than 2.25 mtr below normal ground level with top edge of the earth plate not less than 1.50 mtr below normal ground level connected to Gl earth strip 32 mm X 6mm(up to 7.5 mtr length on earth plate) as earthing lead by means of bolts, nuts, check nuts and washer of galvanized iron or steel including excavation and earth work and disposal of surplus soil including 40 mm dia Gl tubing light grade and necessary fitting for protection of Gl strip including laying of charcoal, dust and common salt PCC (1:3:6) type C-l( using 20 mm graded crushed stone aggregate) earth pit with 40x40x6mm mild steel angle iron frame & 50mm thick pre cast RCC cover (1:2:4) type B-1 (using 20 mm graded crushed stone aggregate) reinforced with 8mm dia TMT bars @ 75mm C/C both way with mild steel handle 12 mm dia round bars ,10mm thick plastering with cement mortar (1:4) internally and upt0o 150 mm below ground level externally, PGI funnel with wire mesh 20mm dia Gl pipe for watering complete all as shown on electrical plate No.3 of SSR Part -1 2009 and connected in earth testing point including testing including taking down old/ unserveciable existing earthing & making good disturbed surface of wall ,floors etc.complete all as directed. Notes: -(i) Earth lead & protection pipes length upto & including 7.50 metre. (ii) Earth filling shall be done by vegetable soil. (iii) Soil should be free from stone, boulders, aggregate, gravels etc. |
| 100 | S & F wall/ceiling mounting luminaries LED tube light fitting 1x 20 W 230V Energy effecient T5 box type epoxy power coated CRCA sheet with electronic ballast bipin holder internally prewired complete with all accessories suitable for 1 x 22 watt LED tube light complete all as specified and directed. |
| 101 | Material and labour for Earthing strip , galvanised iron strip 32 x 6 mm , burried in ground or fixed to pole/ wall with saddles etc including taking down old/ unserveciable existing earthing strip as specified and directed. Note: Earth work, if required shall be measured & paid seperately against respective item of BOQ, |
| 102 | Excavation in trenches in soft / loose soil not exceeding 1.5 metre deep and not exceeding 1.5 mtr width and getting out soil including forming bottom surface to required slope/gradient for laying cables/pipes,foundations, shafts, well, cesspits, manholes etc. complete all as specified and directed. |
| 103 | Returning, filling in including spreading, leveling, watering and well ramming in layers of not exceeding 25 cm thick after the cables & pipes etc. are laid, jointed & tested and foundations complete all as specified and directed by Engineer-in-Charge. |
| 104 | Removal of surplus excavated spoil not exceeding 50 Mtr distance and depositing where directed by Engineer-in-Charge at a level not exceeding 1.5 m above the starting point complete all as specified. |
| 105 | M&L for Sand cushioning to protection of underground cables, laid 8cm before laying and 15 cm after laying of cable, and punned to form an overall layer of 18cm thick, complete all as specified and directed. Note : Punned thickness shall be measured and sand cover to UG cable, complete all as specified and directed. |
| 106 | M&L for factory made un-reinforced pre cast concrete cable protection cover LV class type - I with size 250mm x 150mm x 40mm laid across the cable (i.e. width of cover along the length of cable) for UG cable protection on the top of the sand cushioning, complete all as specified and directed. |
| 107 | Supply and fix in replacement of control card meter of 400 KVA D G set at MBT Arjun as per existing make & model complete all as specified and directed by engineer -in - charge. |
| 108 | M & L for scraping out of complete old paint/exising treatment from DG Set on complete body(inner and outer body), cleaning surface throughly, applying spray painting two coats of synthetic enamel paint of approved shade over a coat of red oxide primer, including writing MES No./Alternator No./Capacity of DG set,capacity ,any type and size complete all as specified and as directed by engineer in charge. |
| 109 | NOTE:- (i)- The contract sum shall be arrived at after duducting amount of schedule of \\"Credit\\" from the Total quoted amount Please Enable Macros to View BoQ information |
