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| 1 | Providing, Installing, Testing and Commissioning of ‘Silent Type’ Diesel Generating set alongwith having Prime Power Rating of 500 KVA, 415 volts at 1500 RPM, 0.8 lagging power factor at 415 V suitable for 50 Hz, 3 phase system & for 0.85 Load Factor and coforming to CPCB IV+ Norms.(Rate shall include the testing of DG set at factory using resistive load for 12 hours at full load and further 1 hour at 10% overload ) Note : DG set shall be compatible for Synchronization ,Parallel operation and also compatible for BMS,integration The DG set Canopy and AMF Panel should be DG set OEM Manufatured only. |
| 2 | Diesel Engine: |
| 3 | Diesel engine, 4 stroke water cooled radiator, electric start, of suitable BHP at 1500 RPM suitable for above output of alternator at 40 Degree C, 50% RH & at 1000 Meter MSL and conforming to BS 649, IS 10000, capable of taking 10% over loading for one hour after 12 hours of continuous operation.The engine should be radiator cooled . The engine will be confirm to ISO 8528 specification and should mee latest CPCB IV+ NORMS complete fitted complete with all the required accessories. |
| 4 | Engine mounted Instrument Panel fitted with and having digital display for following: |
| 5 | (i) Start-stop switch with key |
| 6 | (ii) Water temperature indication |
| 7 | (iii) Lubrication oil pressure indication |
| 8 | (iv) Lubrication oil temperature indication |
| 9 | (v) Battery charging indication |
| 10 | (vi) RPM indication |
| 11 | (vii) Over speed indication |
| 12 | (viii) Low lub. Oil trip indication |
| 13 | (ix) Engine Hours indication |
| 14 | (X) Turbo charger |
| 15 | Alternator : |
| 16 | Synchronous alternator make stamford rated at 500 KVA, 415 volts at 1500 RPM, 3 phase 50 Hz, AC supply with 0.8 lagging power factor at 40 Degree C, 50% RH & at 1000 Meter MSL. The alternator shall be having SPDP enclosure, brushless, continuous duty, self-excited and self-regulated through AVR conforming to IS: 4722/BS 2613 suitable for tropical conditions and with class- F/H insulation. The voltage regulation shoud be +-1 %. |
| 17 | Acoustic Encloure Base Frame & Foundation: |
| 18 | Specially desigined to meet stringent MoEF/CPCB-IV+ norms of < 75 dBA @ 1 mtr at 75% load under free conditions. The acoustic enslosure is made CRCA sheets in munsel green shade and structural/sheet base fame painted in black high quality noise absorbant and fire-retardant grade acoustic insulation material (P.U foam) complying to IS 8183. Both the engine and alternator shall be mounted on suitable base frame made of MS channel The foundation shoud be designed safe bearing capacity of soil.Cement concrete 1:3:6(1 cement:3 coarse sand:6 graded stone aggregate 40 mm nominal size) The depths of Plain cement concrete foundation is minimum 600 mm and foundation height should be at least 300 mm above the ground level. The length and breadth of foundation should be at least 250 mm more on all sides than the size of enclosure.The Gen set should be mounted on Anti vibration isolation arrangement as per recommendations of manufacturer. |
| 19 | Fuel Tank: |
| 20 | Daily service fuel tank of 850 liters capacity(as per OEM) fabricated out of 3 mm thick M.S. sheet complete with all standard accessories and fuel piping between fuel tank and diesel engine with MS class ‘C’ pipes of suitable dia. There should be provision of fuel tank of fuel guage ,which should be show the level of the fuel even when the DG set is not running . the guage should be calibrated .The fuel tank should be filled from the outside as in automobiles and should be with a lockable cap. Complete with valves, level indications & accessories as required as per specifications. |
| 21 | Starting system |
| 22 | 12/24V DC starting system comprising of starter motors: voltage regulator and arrangement for initial excitation complete with suitablewith suitable no of batteries as per OEM recommendations. |
| 23 | Accoustic and weather proof enclosure with arrangement for fresh air intake for cooling of the engine & alternator, extraction, discharging hot air in to the atmosphere.There should be 2 nos 10 watt LED tubes provided inside the enclosure controlled by a 5 amp switch for adequate lighting during service.The power supply to this luminaire should be load side of the AMF panel. as per specifications. |
| 24 | Exhaust System: |
| 25 | Dry exhaust mainfold with hospital exhaust silencer and catalytic convertor.complete in all respect as required. |
| 26 | Electrical controls |
| 27 | a) Microprocessor based Automatic mains failure relay with over voltage, over speed, under speed, under voltage and single phasing protections suitable for use with remote voltage sensing application - 1 No. b) Mode selector switch for setting the panel in any one position such as OFF or AUTO or MANUAL or TEST.c) Engine ON-OFF switch.d) Energy analyser unit to indicate current, voltage, frequency, power factor and KWH - 1 No.e)800A Four pole Air circuit breaker for main & DG with same rating Main & DG Contactor . The rates are inclusive of carriage of materials within all leads and lifts and all taxes of octroi ,royality, malkana, toll tax,sale tax Gst or other taxes as imposed by the Govt time to time where applicalble. |
| 28 | Supplying, Installation, Testing and Commissioning of cubical type, outdoor type,double door,Floor mounted, fixed type, free standing single front, dust proof & compartmentalized MainL.T.Panel made out of M.S. CRC Sheet 16G, Base Frame Angle 40X40X5mm duly painted with Siemens Grey Powder Coated Paint as per specification Approximate Size (H) 1300+600mm X (W) 900mm X (D) 300mm X (L) 500mm and Assembly Charges of 800A 4Strip aluminium Busbar ( Vertical/Horizontal) & Earth strip throughout the length of Panel . All Busbars Links shall be covered/ insulated with Heat Shrinkable sleeves of coloured coded Red, Yellow, Blue & Black. and Assembly Charges of Aluminium solid/ Aluminium flexible wire interconnection Busbar to MCCB ./MCCB to field side for Cable termination duly covered/ insulated with Heat Shrinkable sleeves of coloured coded Red, Yellow, Blue & Black. All Interconnections of fields side are supported by conical, L & Finger type insulators of adequate size to support & sustain the weight of cables and Control Wiring with copper Flexible Wire (size of control wire shall be 2.5 sq. mm copper flexible for C.T. Circuit & 1.0 sq. mm for Control Wiring) with thimbles printed sleeves, tie & belt etc. and the panel should be approved/tested from the CPRI lab and should be Comfirm I.S.64139 |
| 29 | MAIN PANEL : |
| 30 | INCOMING: |
| 31 | Main Incomer :-MCCB 630A 4P 50KA TMR With O/L & S/C Protection -1 No.,Spreader Link MCCB 630A 4P-1 Nos., RHOM Ext.-1 No., Amp. Meter 96x96 MM-1 No., Volt Meter 96x96 MM-1 No., Ampere Selector Switch-1 No. Voltmeter Selector Switch-1 No. |
| 32 | OUTGOING : |
| 33 | MCCB 400A 4P 36KA TMR With O/L & S/C Protection-4 No.,Spreader Link MCCB 400A 4P-1 Nos., MCCB 250A 4P 36KA TMR With O/L & S/C Protection-4 No.,Spreader Link MCCB 250A 4P-1 Nos. |
| 34 | The prices of complete job as per the specifications above shall be inclusive of gasket, doorlocks, reading glass,wooden, copper flexible door earth, legend plates etc, |
| 35 | Providing and fixing following rating and breaking capacity MCCB with thermomagnetic release and terminal spreaders in existing cubicle panel board including drilling holes in cubicle panel, making connections, etc. as required. |
| 36 | 630A-50 KA |
| 37 | Providing & Laying of one number aluminium conductor, PVC insulated and PVC sheathed armoured/ XLPE power cable, 1.1 KV grade of following sizes on wall surface as required. |
| 38 | Armoured cable 150 sq. mm (3.5 core) |
| 39 | Armoured cable 240 sq. mm (3.5 core) |
| 40 | Providing, laying and fixing of PVC round sheathed 6 core 2.5 sqmm FRLS copper conductor flexible cable for voltage grade up to 1100 volt , as required complete in all respect. |
| 41 | 6 core 2.5 sqmm |
| 42 | Earthing with copper earth plate 600 mm X 600 mm X 3 mm thick including accessories, and providing masonry enclosure with cover plate having locking arrangement and watering pipe of 2.7 metre long etc. with charcoal/ coke and salt as required. |
| 43 | Earthing with Copper earth plate 600 mmx600 mmx 6 mm thick |
| 44 | Providing and fixing Copper tape 40 mm X 6 mm thick on parapet or surface of wall for lightning conductor complete as required. |
| 45 | Providing and fixing Copper tape 25 mm X 5 mm thick on parapet or surface of wall for lightning conductor complete as required. |
| 46 | Earthwork in excavation for structures as per drawing and technical specifications Clause 305.1 including setting out, construction of shoring and bracing, removal of stumps and other deleterious material and disposal upto a lead of 50 m, dressing of sides and bottom and backfilling in trenches with excavated suitable material.. |
| 47 | Providing and laying concrete for plain/reinforced concrete in open foundations complete as per drawing and technical specifications clauses 802,,803,1202 and 1203 P.C.C. nominal mix 1:4:8 (40 mm aggregates) |
| 48 | Providing concrete for plain/reinforced concrete in open foundations complete as per drawings and technical specifications Clause 802,803,1202&1203 R.C.C. grade M20 Nominal mix (1:2:4) |
| 49 | Providing form work with steel plates of 3.15mm (Three decimal fifteen millimetres) thick, welded with angle irom in frame of 30x30x5mm, so as to gfive a fair finish including centring, shuttering strutting and propping etcetera, with wooden battens and ballies for all heights and removal of the same for in situ reinforced concrete and plain concrete work in vertical surface such as walls (any thickness) partitions and the like including attached, pilasters buttresses, plinth and string courses and the like. |
| 50 | Steel work of TATA/SAIL/TISCO welded in built up sections trusses and framed work including cutting, hoisting, fixing in position and applying a priming coat of red lead paint in grating framed guard bars ladders railing brackets and similar work, as per specifications, approved drawing, design. |
| 51 | Providing and fixing prepainted steel sheet TATA/Shakti or equivalent in roofing over steel trusses hot dip metalic zinc coated sheet with top coat of regular modified polyster (RMP) organic coating of 20 (Twenty) microns over 5 (five) microns of primer back coat of polyster and 5 (five) microns coating fixed with J or L hooks bolts and nuts 8mm (eight millimeter) dia bitumen and GI limpet washer filled with required colour and laid completed. |
| 52 | Painting steel work with Deluxe Multi Surface Paint to give an even shade. Two or more coat applied @ 0.90 ltr/10 sqm over an under coat of primer applied @ 0.80 ltr/10 sqm of approved brand and manufacture. |
| 53 | After free/under warranty annual repair and maintenance for Ist Year (Nil against warranty) |
| 54 | Maintenance Charges for IInd Year @ 5% on Capital Cost |
| 55 | Maintenance Charges for IIIrd Year @ 5% on Capital Cost |
| 56 | Maintenance Charges for IVth Year @ 5% on Capital Cost |
| 57 | Maintenance Charges for V th Year @ 5% on Capital Cost |
| 58 | LISTOFAPPROVEDMAKESOFMATERIALS |
| 59 | Engine: Cummins/Caterpillar/Kirloskar/Perkins/CromptonGreaves |
| 60 | Alternator: Stamford/LeroySomer/CG/Mitsubishi/Caterpillar/Kirloskar. |
| 61 | AE/BCH/L&T/ABB/Siemens/GE/MECO/Rishab |
| 62 | Electrical panel boards(AMFPanel): IS:8623compliant panel boards fabricated froma uthorized channel partner sofIEC:61439-1&2certified panel board |
| 63 | manufactures/OEMRecommend edfabricatorsareallowed |
| 64 | HRCfuses: LK/GE/Siemens/Havells |
| 65 | IndicatingLamps,SelectorSwitches: Kaycee/BCH/LKSalzer/Siemens/C&S |
| 66 | Fasteners: Hilti/Fischer/Bosch |
| 67 | Panel board mounting Switches: LK/Siemens/Schneider/ABB |
| 68 | Fiber glass insulation: UPTwiga/Kimmco/OwingCorning |
| 69 | G.I/Steel: TATA,Jindal,Surya,SAIL |
| 70 | PowerContactor: LK/ABB/Siemens/Schneider/Legrand |
| 71 | 1.1KVgradealu minium conductor,XLPE insulated armoured UG Cables: Havells,KEI,Gloster,Finolex,Polycab,RRKabel |
| 72 | HTJointingkitandterminationjoint: 3M, Tropolin, Densons, Raychem, CCI-Xicon,Mahindra. |
| 73 | Water Fountain/Outdoor Gym/Park Equipment: Flora Fountains &Amusements/JagatJanani Industries/Aquascape Engineers PvtLtd. |
| 74 | LED Luminaries including street light fittings. |
| 75 | Anyotheritem:TobedecidedbyEngineer-In-Charge Please Enable Macros to View BoQ information |