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| 1 | M & L for comprehensive maintenance including periodical servicing & regular inspection of 400 KVA /320 KVA DG Sets (Make : (i) Greaves Cotton (ii) Kirloskar), by the authorised technician / service engineer of OEM or their authorised service dealer, checking the mechanical and electrical healthiness of the diesel engine and alternator resp., routine servicing of the DG set including cleaning/ replacement of air filter, changing of fuel filter and lubricating oil filter, draining out unserviceable engine oil from engine and refill with new engine oil, cleaning all sludge/deposits in the oil sump (by disconnecting & unmounting fuel tank if required) and removed off the site as per schedule, checking coolant level & topping up to maintain recommended level, filling the starting batteries with distilled/electrolyte water to maintain required specific gravity, replace the u/s brass connectors, including M & L for V-belts, checking of exhaust leakage, mechanical healthiness of governor, breathers, etc, checking of lubricant oil and coolant level after servicing, cheking and adjusting tightness of fan belts for desired tension, nut-bolts to the required torque, etc, cleaning the DG set with agents as prescribed by the OEM and minor adjustment of control parameters, tracing out the defects and replacement of defective spares including taking out the old unserviceable one to keep the DG set in healthy and serviceable state and testing for satisfactory running of DG set for 02 hrs at connected load and recording the parameters viz. RPM, oil pressure, oil temperature, coolant temperature, voltage, frequency, load current, battery charging, fuel consumption, etc complete, all as specified and directed by Engr-in-charge at site. Notes :- (a) Spare parts, engine oil & coolant will be measured and paid separately under relevant serial. (b) Apart from these routine servicings, major repair/replacement if any as decided by Engr-in-Charge will be measured and paid separately available within the scope of this schedule. (c).Number of jobs for periodic servicing may be increased or decreased as per site requirement. |
| 2 | All as per ser item no 1 here-in-before but for DG set capacity 160 KVA complete, all as specified and directed. Make: Kirloskar. |
| 3 | All as per ser item no 1 here-in-before but for DG set capacity 62.5/58.5 KVA complete, all as specified and directed. Make: Kirloskar/Mahindra. |
| 4 | All as per ser item no 1 here-in-before but for DG set capacity 40/30/10 KVA complete, all as specified and directed. Make: Ashok Leyland/Kirloskar. |
| 5 | Supply and refilling of Engine Oil, 20W 40 after draining out engine oil complete, all as specified and directed. . Make : Castrol/Speed/HP/Shell/Viscol/Veedol.Note: Schedule of Credit will not be deducted against top-up. |
| 6 | Supply and refilling of Engine Oil, 15W 40 after draining out engine oil complete, all as specified and directed. Make : Castrol/Speed/HP/Shell/Viscol/Veedol.Note: Schedule of Credit will not be deducted against top-up. |
| 7 | Supply and replacement/top-up of pre-mix Coolant complete, all as specified and directed. Make: KOEL CARE K-COOL Super Plus or equivalent as specifiedNote: Schedule of Credit will not be deducted against top-up. |
| 8 | Supply and replacement/top-up of synthetic liquid Coolant complete, all as specified and directed. Make: Eicher synthetic Liquid premium coolant or equivalent as specified Note: Schedule of Credit will not be deducted against top-up. |
| 9 | Supply only distilled water for battery for top-up complete, all as specified and directed. |
| 10 | S & F in repair of brass terminal set for battery ('+'ve &'-ve') with connecting cable of size not less than 1.2 mtr each complete, all as specified and directed. |
| 11 | Supply & fixing of following spare parts (if required) for DG set 400/320 KVA as specified agaist Item No. 1 here-in-before:- |
| 12 | Preline filter as per existing |
| 13 | Air Filter Safety as per existing |
| 14 | Air Filter Primary as per existing |
| 15 | Fuel Filter Assembly (incl. mounting bracket) as per existing |
| 16 | Lubricating Oil Filter as per existing |
| 17 | V-belt Fan as per existing |
| 18 | V-belt dynamo as per existing |
| 19 | Exhaust Manifold (LH/RH) Assembly as per existing |
| 20 | Genset Controller KG 545 or as per existing alongwith wiring harness |
| 21 | Radiator Cap |
| 22 | Fuel Tank Cap |
| 23 | Hose Pipe Set (Engine+Radiator) |
| 24 | Hose Thermostat |
| 25 | Hose Clamp |
| 26 | Oil supply pipe complete assembly |
| 27 | Front Oil Seal |
| 28 | Rear Oil Seal |
| 29 | Stop Solenoid Assembly |
| 30 | Dynamo front enclosure |
| 31 | Enclosure Assembly for AVR |
| 32 | Supply & fixing of following spare parts (if required) for DG set 160 KVA as specified agaist Item No. 2 here-in-before:- |
| 33 | Preline filter as per existing |
| 34 | Air Filter Safety as per existing |
| 35 | Air Filter Primary as per existing |
| 36 | Fuel Filter Assembly (incl. mounting bracket) as per existing |
| 37 | Lubricating Oil Filter as per existing |
| 38 | V-belt Fan as per existing |
| 39 | V-belt dynamo as per existing |
| 40 | Exhaust Manifold (LH/RH) Assembly as per existing |
| 41 | Genset Controller KG 645 or as per existing alongwith wiring harness (also for item no.13) |
| 42 | Radiator Cap |
| 43 | Fuel Tank Cap |
| 44 | Hose Pipe Set (Engine+Radiator) |
| 45 | Hose Thermostat |
| 46 | Hose Clamp |
| 47 | Oil supply pipe complete assembly |
| 48 | Front Oil Seal |
| 49 | Rear Oil Seal |
| 50 | Stop Solenoid Assembly |
| 51 | 3-ph Terminal Block with copper terminal and nuts |
| 52 | Terminal Box |
| 53 | Supply & fixing of following spare parts (if required) for DG set 58.5/62.5 KVA as specified agaist Item No. 3 here-in-before:- |
| 54 | Preline filter as per existing |
| 55 | Air Filter Safety as per existing |
| 56 | Air Filter Primary as per existing |
| 57 | Fuel Filter Assembly (incl. mounting bracket) as per existing |
| 58 | Lubricating Oil Filter as per existing |
| 59 | V-belt Fan as per existing |
| 60 | V-belt dynamo as per existing |
| 61 | Exhaust Manifold (LH/RH) Assembly as per existing |
| 62 | Radiator Cap |
| 63 | Fuel Tank Cap |
| 64 | Hose Pipe Set (Engine+Radiator) |
| 65 | Hose Thermostat |
| 66 | Hose Clamp |
| 67 | Oil supply pipe complete assembly |
| 68 | Front Oil Seal |
| 69 | Rear Oil Seal |
| 70 | Stop Solenoid Assembly |
| 71 | 3-ph Terminal Block with copper terminal and nuts |
| 72 | Terminal Box |
| 73 | Supply & fixing of following spare parts (if required) for DG set 10/30/40 KVA as specified agaist Item No. 4 here-in-before:- |
| 74 | Preline filter as per existing |
| 75 | Air Filter Safety as per existing |
| 76 | Air Filter Primary as per existing |
| 77 | Fuel Filter Assembly (incl. mounting bracket) as per existing |
| 78 | Lubricating Oil Filter as per existing |
| 79 | V-belt Fan as per existing |
| 80 | V-belt dynamo as per existing |
| 81 | Exhaust Manifold (LH/RH) Assembly as per existing |
| 82 | Genset Controller KG 934 or as per existing alongwith wiring harness |
| 83 | Radiator Cap |
| 84 | Fuel Tank Cap |
| 85 | Hose Pipe Set (Engine+Radiator) |
| 86 | Hose Thermostat |
| 87 | Hose Clamp |
| 88 | Oil supply pipe complete assembly |
| 89 | Front Oil Seal |
| 90 | Rear Oil Seal |
| 91 | Stop Solenoid Assembly |
| 92 | 3-ph Terminal Block with copper terminal and nuts |
| 93 | Terminal Box |
| 94 | Dismantling Radiator Assembly from DG set complete, cleaning/descaling and washing the radiator & fins by compressed air with chemical water (K-clean), removing all dust, etc. (internally & externally) from radiator and filling coolant, re-assemble the same in original position with new gaskets, radiator connecting hoses and clamps complete all as directed by ENgr-in-Charge, for the following capacities DG Set:-Note: (i) Coolant shall be measured and paid separately under relevant items of these schedule.(ii) Cleaning works shall be carried out by authorised agent/ dealer of DG sets & all accessories for cleaning to be included in the quoted price.(iii) Make of DG sets shall be as specified against Item No. 1,2,3 & 4 here-in-before. |
| 95 | DG set of capacity 400/320 KVA |
| 96 | DG set of capacity 160 KVA |
| 97 | DG set of capacity 62.5/58.5 KVA |
| 98 | DG set of capacity 40/30/10 KVA |
| 99 | S & F in repair Automatic Voltage Regulator (AVR)-Sensing Voltage: 415V, Output: 100V DC, 6 Amp, Frequency Range: 50 to 60 Hz, complete of the following capacity DG sets:- |
| 100 | DG set 400/320 KVA |
| 101 | DG set 30 KVA to 160 KVA |
| 102 | Repair/Overhauling of automatic/manual, governor assembly of any make/type/model complete including calibration and replacement of spare parts as required to make governor 100 % trouble free complete all as specified and as directed:- |
| 103 | DG set 400/320 KVA |
| 104 | DG set 160 KVA |
| 105 | DG set 30 KVA to 62.5 KVA |
| 106 | Unmounting and complete overhauling of self starter after taking out the same, replacement of carbon brush, bearing, repair/replacement of armature coil, field coil, solenoid switch and bendix pinion, relay, etc and lubricating all the moving parts complete, for the following:- |
| 107 | DG set 400/320 KVA |
| 108 | DG set 160 KVA |
| 109 | DG set 30 KVA to 62.5 KVA |
| 110 | S & F in repair Magnetic Pick Up for DG set of any capacity/make/model as per existing complete, all as specified and directed. . |
| 111 | S & F LLOP sensor, supply voltage:12-24 V DC, pressure range: 10 bar or as per existing complete all as specified and directed. |
| 112 | S & F in repair 24V/12V Relay Control Board, 3-channel as per existing complete all as specified and as directed. |
| 113 | S & F of Digital 3-ph VAF meter, VLN, VLL, I1, I2, I3, F, SMPS Auxiliary Supply (35-300 VAC/DC), programmable CT & PT Ratio, programmable 1A/5A site selectable, Accuracy class 0.5 & Voltage measurement range 50-520 V AC (p-p) for LT panels incl. necesary control cables with lugs complete, all as specified and directed. |
| 114 | M & L for painting surfaces of existing DG/any other surface complete with two coat of synthetic enamel paint after preparation of old painted surfaces as per existing colour complete, all as specified and directed. |
| 115 | M & L for ERW MS Pipe of size 100 mm including fittings like socket /Union/Tee/diminishing pieces, connectors (connectors shall be inserted , where required or directed), bends, elbow, short pieces, back-nuts, caps, plugs, etc and fixing complete with clips, wall hooks, wooden plugs or laying in trenches, etc also cutting, scewing, welding to flange and waste and for making forged bends on piping as requied, cutting through walls, floors, etc and making good disturbed structures,connecting to old or new position , jointing & testing complete, all as specified and directed. |
| 116 | M&L MS bends & special (any type radius and angle ), any type (straight, bend, increasing, decreasing, etc). Tee pieces single branch \\"Y\\" junction , double branch cross collar, caps and plugs and connecting pieces one/all end flanged upto 200mm bore complete, all as specified and directed. Note: Price includes cost of welding flange to the pipe. |
| 117 | Supply and Fixing Joint, channel, angle, flat, bar or tee sections, fixed independently, without connecting plates, etc. Fe-290 (Gde E 165) incl. drilling holes/welding and necessary nut-bolts and fixing to angle/channel, etc after drilling all complete all as specified and directed. (for support of exhaust pipe) |
| 118 | Supply and Fix double compression copper stainless steel gland for fixing armoured cable in panel of size 3.5 C x 300 Sqmm complete, all as specified and directed. . |
| 119 | Supply and Fix copper cable lugs of size 300 Sqmm complete, all as specified and directed. . |
| 120 | Supply only tinned copper fuse wire as per IS 9926 of rating 5A, 10 A, 20A & 30 A complete all as specified and as directed. |
| 121 | Supply & Fixing door hinges for DG set as per existing complete, all as specified and as directed. |
| 122 | Supply & Fixing door door lock for DG set as per existing complete, all as specified and as directed. |
| 123 | Supply & Fix of XLPE insulated, heavy duty, copper power cable 95 sqmm, 01 core unarmoured 1100 volts grade conforming to IS 7098 incl. connecting to generator terminals to terminal block with copper lugs (incl), complete all as specified and as directed. (Make :RR Cable/ KDK / Finolex/Havells/KEI ) |
| 124 | S & F in repair self-adhesive Fire Retardant Acoustic Foam/fibreglass wool conforming to Fire behaviour: UL94 HF1, thickness not less than 25 mm for inner wall of doors of DG set enclosure complete, all as specified and as directed. |
| 125 | S & F in repair metal (powder coated Al/GI) acoustic perforated panel with minimum 5 mm thickness for inner wall of doors of DG set enclosure complete, all as specified and as directed. Please Enable Macros to View BoQ information |
