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| 1 | Supply, Installation & Commissioning of CNC Lathe Machine as per Technical Specification | Supply, Installation & Commissioning of CNC Lathe Machine as per Technical Specification |
| 2 | Annual Maintenace Contract #29 as per Technical Specification | Annual Maintenace Contract #29 as per Technical Specification |
| 3 | Jyoti Cnc Automations, Ace Micromatics, LMW, BFW, Mazak, Dmg Mori, Haas,HMT. | Jyoti Cnc Automations, Ace Micromatics, LMW, BFW, Mazak, Dmg Mori, Haas,HMT. |
| 4 | High precision CNC lathe with Automatic turret indexing.The machine bed must be of single piece casting/ construction, stress relieved with vibration damping characteristics and adequately ribbed to provide maximum stiffness. The bed must be of rigid construction to withstand shock loads. Slant bed to withstand heavy cutting loads and easier chip disposal. | High precision CNC lathe with Automatic turret indexing.The machine bed must be of single piece casting/ construction, stress relieved with vibration damping characteristics and adequately ribbed to provide maximum stiffness. The bed must be of rigid construction to withstand shock loads. Slant bed to withstand heavy cutting loads and easier chip disposal. |
| 5 | Precision turning, Boring/ deep boring , Recessing , Internal/External & face grooving , Contouring, single start/multi start threading, taper threading and variable lead threading of various aircraft components of materials like stainless steel ,alloy steel, titanium and nickel base alloys etc. | Precision turning, Boring/ deep boring , Recessing , Internal/External & face grooving , Contouring, single start/multi start threading, taper threading and variable lead threading of various aircraft components of materials like stainless steel ,alloy steel, titanium and nickel base alloys etc. |
| 6 | Swing over bed : Dia 450 mm | Swing over bed : Dia 450 mm |
| 7 | Cross travel (X axis ) : 155 mm | Cross travel (X axis ) : 155 mm |
| 8 | Positional accuracies for axes X & Z | Positional accuracies for axes X & Z |
| 9 | Headstock with Standard Spindle Nose DIN 55026 or Equivalent. | Headstock with Standard Spindle Nose DIN 55026 or Equivalent. |
| 10 | Rapid traverse rate : | Rapid traverse rate : |
| 11 | Through standard Encoders of reputed make | Through standard Encoders of reputed make |
| 12 | 1) All axes & spindle should have latest AC digital drives. | 1) All axes & spindle should have latest AC digital drives. |
| 13 | 1) Latest Siemens control system. | 1) Latest Siemens control system. |
| 14 | 1) 10.4\\"(min) TFT/LED color monitor with key board & display in English language. | 1) 10.4\\"(min) TFT/LED color monitor with key board & display in English language. |
| 15 | 1) Machine position | 1) Machine position |
| 16 | 1) Manual pulse generator with axes selector X1, x10,x100.(Detachable btype) | 1) Manual pulse generator with axes selector X1, x10,x100.(Detachable btype) |
| 17 | 1) The machine should be able to operate under following power supply conditions | 1) The machine should be able to operate under following power supply conditions |
| 18 | 1) Disc type 12 station turret | 1) Disc type 12 station turret |
| 19 | 1) Axial Live tool holders ( 2 nos ). | 1) Axial Live tool holders ( 2 nos ). |
| 20 | 1) Manually operated . | 1) Manually operated . |
| 21 | Suitable chip extraction system with mobile chip trolley to be quoted | Suitable chip extraction system with mobile chip trolley to be quoted |
| 22 | Guide ways - center pulse lubrication . | Guide ways - center pulse lubrication . |
| 23 | Coolant tank capacity not les than 100 ltrs. Flood coolant system recirculation type. | Coolant tank capacity not les than 100 ltrs. Flood coolant system recirculation type. |
| 24 | 1 Set of Hard jaws . | 1 Set of Hard jaws . |
| 25 | Tool presetting device(Automatic) to be supplied along with the machine . Automatic tool length & radius measurement (mechanical /laser) system to be supplied . | Tool presetting device(Automatic) to be supplied along with the machine . Automatic tool length & radius measurement (mechanical /laser) system to be supplied . |
| 26 | Foot pedal for tailstock and chuck clamping / Unclamping .Tilt type chip bin | Foot pedal for tailstock and chuck clamping / Unclamping .Tilt type chip bin |
| 27 | The machine and its accessories should be tropicalized . | The machine and its accessories should be tropicalized . |
| 28 | 1)Inspection schedule for acceptance covering all the relevant international standards should be enclosed along with the quotations. | 1)Inspection schedule for acceptance covering all the relevant international standards should be enclosed along with the quotations. |
| 29 | 1) Entire machine inclusive of all systems/ accessories should be warranted for min 2 years from the date of installation/ commissioning against all the design, material or manufacturing defects. | 1) Entire machine inclusive of all systems/ accessories should be warranted for min 2 years from the date of installation/ commissioning against all the design, material or manufacturing defects. |
| 30 | A spare parts kit for maintenance of the machine for a period of 2 years operation to be quoted . However the supplier should ensure continued supply of spares throughout the useful life of the machine. | A spare parts kit for maintenance of the machine for a period of 2 years operation to be quoted . However the supplier should ensure continued supply of spares throughout the useful life of the machine. |
| 31 | Supplier should quote for annual maintenance contract for a period of 4 years after the warranty period. | Supplier should quote for annual maintenance contract for a period of 4 years after the warranty period. |
| 32 | 1) Working area of the machine should have safety enclosure with plexi glass windows. | 1) Working area of the machine should have safety enclosure with plexi glass windows. |
| 33 | 1) Foundation kit like vibro mounting pads, bolts etc required for foundation to be supplied and in supplier scope. | 1) Foundation kit like vibro mounting pads, bolts etc required for foundation to be supplied and in supplier scope. |
| 34 | 2) Mechanical maintenance | 2) Mechanical maintenance |
| 35 | Three sets of hard copy and a soft copy of the following documents in ENGLISH are to be supplied with the machine : | Three sets of hard copy and a soft copy of the following documents in ENGLISH are to be supplied with the machine : |
| 36 | For non MSME vendors:Supplier should have delivered atleast two nos (02) of such Machines or with better features. Documents such as PO Copies and Installation Report of the same shall be submitted by the supplier along with technical bid.For MSME vendors:Supplier should have supplied atleast one no (01) of such Machine or with better features. Documents such as PO Copies and Installation Report of the same shall be submitted by the supplier along with technical bid. | For non MSME vendors:Supplier should have delivered atleast two nos (02) of such Machines or with better features. Documents such as PO Copies and Installation Report of the same shall be submitted by the supplier along with technical bid.For MSME vendors:Supplier should have supplied atleast one no (01) of such Machine or with better features. Documents such as PO Copies and Installation Report of the same shall be submitted by the supplier along with technical bid. |
| 37 | 1) The supplier should quote commercially proven model of machine and control system.2) There should not be any software lock which can lock the machine in future.3) All axes must have software and hardware limit switches. | 1) The supplier should quote commercially proven model of machine and control system.2) There should not be any software lock which can lock the machine in future.3) All axes must have software and hardware limit switches. |
| 38 | The equipment should be offered for pre-dispatch inspection before final supply of the equipment. Intimation for PDI must be given one month prior to the scheduled date of dispatch of equipment from supplier site. Performance test for the Entire System shall be carried out in presence of HAL representatives during PDI. Note: HAL reserves the right to waive off Pre-Dispatch Inspection.Supplier need to obtain clearance from HAL, before making the shipment.LD will not be applicable for the timeline delayed by HAL(If any). | The equipment should be offered for pre-dispatch inspection before final supply of the equipment. Intimation for PDI must be given one month prior to the scheduled date of dispatch of equipment from supplier site. Performance test for the Entire System shall be carried out in presence of HAL representatives during PDI. Note: HAL reserves the right to waive off Pre-Dispatch Inspection.Supplier need to obtain clearance from HAL, before making the shipment.LD will not be applicable for the timeline delayed by HAL(If any). |
