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| 1 | FABRICATION & ERECTION AT MFL PREMISES INCLUDING GUSSETS, CLEATS, STIFFENERS, CONVEYOR DECK PLATES WITH PROVISION OF HOLES ETC WITH ALL NECCESSORY WELDING WITH M.S MATERIAL AND CONSUMABALES SUPPLIED BY MFL (RATE PER TONNE) | FABRICATION & ERECTION AT MFL PREMISES INCLUDING GUSSETS, CLEATS, STIFFENERS, CONVEYOR DECK PLATES WITH PROVISION OF HOLES ETC WITH ALL NECCESSORY WELDING WITH M.S MATERIAL AND CONSUMABALES SUPPLIED BY MFL (RATE PER TONNE) |
| 2 | Fabrication upto 1000 kgs * | Fabrication upto 1000 kgs * |
| 3 | Erection upto 1000 kgs * | Erection upto 1000 kgs * |
| 4 | Fabrication above 1001 kgs to 5000 Kgs * | Fabrication above 1001 kgs to 5000 Kgs * |
| 5 | Erection above 1001 kgs. to 5000 kgs.* | Erection above 1001 kgs. to 5000 kgs.* |
| 6 | Fabrication above 5000 kgs * | Fabrication above 5000 kgs * |
| 7 | Erection above 5000 kgs. * | Erection above 5000 kgs. * |
| 8 | DISMANTLING - INCLUDES CUTTING OF BOLTS AND OTHER NECESSARY THINGS | DISMANTLING - INCLUDES CUTTING OF BOLTS AND OTHER NECESSARY THINGS |
| 9 | Structurals – Rate per tonne | Structurals – Rate per tonne |
| 10 | Gratings – Rate per sq.m | Gratings – Rate per sq.m |
| 11 | Hand rails – Rate per RM # | Hand rails – Rate per RM # |
| 12 | REMOVING & FIXING ONLY | REMOVING & FIXING ONLY |
| 13 | Gratings – Rate per Sq.m. | Gratings – Rate per Sq.m. |
| 14 | Hand rails – Rate per RM (includes Top, Middle, Toe piece) # | Hand rails – Rate per RM (includes Top, Middle, Toe piece) # |
| 15 | Step Grill (i) 750mm | Step Grill (i) 750mm |
| 16 | Step Grill (ii) 980mm | Step Grill (ii) 980mm |
| 17 | Step Grill (iii) 1080mm | Step Grill (iii) 1080mm |
| 18 | FIXING ONLY | FIXING ONLY |
| 19 | Gratings – Rate per Sq.m. | Gratings – Rate per Sq.m. |
| 20 | Hand rails – Rate per RM (includes Top, Middle, Toe piece) # | Hand rails – Rate per RM (includes Top, Middle, Toe piece) # |
| 21 | Step Grill (i) 750mm | Step Grill (i) 750mm |
| 22 | Step Grill (ii) 980mm | Step Grill (ii) 980mm |
| 23 | Step Grill (iii) 1080mm | Step Grill (iii) 1080mm |
| 24 | PIPES AND FITTINGS (Pipes upto Sch.40) | PIPES AND FITTINGS (Pipes upto Sch.40) |
| 25 | Erection of pipes – Carbon Steel | Erection of pipes – Carbon Steel |
| 26 | Erection of pipes – Stainless Steel | Erection of pipes – Stainless Steel |
| 27 | Welding– Carbon Steel | Welding– Carbon Steel |
| 28 | Welding – Stainless Steel | Welding – Stainless Steel |
| 29 | PIPES AND FITTINGS (Pipes of Sch.80) | PIPES AND FITTINGS (Pipes of Sch.80) |
| 30 | Erection of pipes – Carbon Steel | Erection of pipes – Carbon Steel |
| 31 | Erection of pipes – Stainless Steel | Erection of pipes – Stainless Steel |
| 32 | Welding– Carbon Steel | Welding– Carbon Steel |
| 33 | Welding – Stainless Steel | Welding – Stainless Steel |
| 34 | PIPES AND FITTINGS(Pipes of Sch.40 – X-Ray quality welding) | PIPES AND FITTINGS(Pipes of Sch.40 – X-Ray quality welding) |
| 35 | Welding– Carbon Steel | Welding– Carbon Steel |
| 36 | Welding – Stainless Steel | Welding – Stainless Steel |
| 37 | PIPES AND FITTINGS(Pipes of Sch.80 – X-Ray quality welding) | PIPES AND FITTINGS(Pipes of Sch.80 – X-Ray quality welding) |
| 38 | Welding– Carbon Steel | Welding– Carbon Steel |
| 39 | Welding – Stainless Steel | Welding – Stainless Steel |
| 40 | PIPES AND FITTINGS(Pipes of Sch.160) | PIPES AND FITTINGS(Pipes of Sch.160) |
| 41 | Erection of pipes – Carbon Steel | Erection of pipes – Carbon Steel |
| 42 | Erection of pipes – Stainless Steel | Erection of pipes – Stainless Steel |
| 43 | PIPES AND FITTINGS(Pipes of Sch.160 – X-Ray quality welding) | PIPES AND FITTINGS(Pipes of Sch.160 – X-Ray quality welding) |
| 44 | Welding– Carbon Steel | Welding– Carbon Steel |
| 45 | Welding – Stainless Steel | Welding – Stainless Steel |
| 46 | PIPES AND FITTINGS(Pipes of Sch.40 – X-Ray quality welding. Root TIG welding to be done) | PIPES AND FITTINGS(Pipes of Sch.40 – X-Ray quality welding. Root TIG welding to be done) |
| 47 | Welding– Carbon Steel | Welding– Carbon Steel |
| 48 | Welding – Stainless Steel | Welding – Stainless Steel |
| 49 | PIPES AND FITTINGS(Pipes of Sch.80 – X-Ray quality welding. Root TIG welding to be done) | PIPES AND FITTINGS(Pipes of Sch.80 – X-Ray quality welding. Root TIG welding to be done) |
| 50 | Welding– Carbon Steel | Welding– Carbon Steel |
| 51 | Welding – Stainless Steel | Welding – Stainless Steel |
| 52 | PIPES AND FITTINGS(Pipes of Sch.160 – X-Ray quality welding. Root TIG welding to be done) | PIPES AND FITTINGS(Pipes of Sch.160 – X-Ray quality welding. Root TIG welding to be done) |
| 53 | Welding– Carbon Steel | Welding– Carbon Steel |
| 54 | Welding – Stainless Steel | Welding – Stainless Steel |
| 55 | FULL FILLET WELDING | FULL FILLET WELDING |
| 56 | For Plates only up to 8mm thk Carbon Steel | For Plates only up to 8mm thk Carbon Steel |
| 57 | SLIP BLIND: | SLIP BLIND: |
| 58 | Upto 10mm thick | Upto 10mm thick |
| 59 | Above 10mm thick | Above 10mm thick |
| 60 | Flanges without machining – upto 10mm thickness | Flanges without machining – upto 10mm thickness |
| 61 | Flanges without machining – above 10mm thickness | Flanges without machining – above 10mm thickness |
| 62 | FITTINGS: | FITTINGS: |
| 63 | Mitre Elbow | Mitre Elbow |
| 64 | Reducer (quote for higher dia) | Reducer (quote for higher dia) |
| 65 | Tee | Tee |
| 66 | Clamp (150 mm width) | Clamp (150 mm width) |
| 67 | Fabrication of Heat Bend | Fabrication of Heat Bend |
| 68 | ½” Size | ½” Size |
| 69 | ¾” Size | ¾” Size |
| 70 | Fabrication of Heat Bend | Fabrication of Heat Bend |
| 71 | Erection of Valves (Flanged) (Not Applicable in Case of Piping renewal beyond 5mtrs of length) | Erection of Valves (Flanged) (Not Applicable in Case of Piping renewal beyond 5mtrs of length) |
| 72 | Valves A (150 PSI rating) | Valves A (150 PSI rating) |
| 73 | Valves B (300 PSI rating) | Valves B (300 PSI rating) |
| 74 | Valves C (600 PSI rating) | Valves C (600 PSI rating) |
| 75 | Elevators : | Elevators : |
| 76 | Urea Elevators Top and Bottom Sprocket reconditioning | Urea Elevators Top and Bottom Sprocket reconditioning |
| 77 | Bucket chain shortening | Bucket chain shortening |
| 78 | To renew head sprocket assembly by delinking bucket chain, including hood removal and re-fixing | To renew head sprocket assembly by delinking bucket chain, including hood removal and re-fixing |
| 79 | To renew segment, in situ without disturbing the bucket chain including hood removal and re-fixing. | To renew segment, in situ without disturbing the bucket chain including hood removal and re-fixing. |
| 80 | To renew segment bolts upto 4 nos. | To renew segment bolts upto 4 nos. |
| 81 | To renew segment bolts above 4 nos. | To renew segment bolts above 4 nos. |
| 82 | To renew Urea Ele. Bkt chain link plate broken / shearing including takeup lifting | To renew Urea Ele. Bkt chain link plate broken / shearing including takeup lifting |
| 83 | Removing Buckets from Old Chains by Gas Cutting : | Removing Buckets from Old Chains by Gas Cutting : |
| 84 | Urea Elevators | Urea Elevators |
| 85 | Renewal of Loose bolts (bucket) | Renewal of Loose bolts (bucket) |
| 86 | Bucket Assembling in Length of 10 Buckets | Bucket Assembling in Length of 10 Buckets |
| 87 | Urea Elevators (Double Chain) | Urea Elevators (Double Chain) |
| 88 | Renewal of Buckets including bolts | Renewal of Buckets including bolts |
| 89 | Urea Elevators | Urea Elevators |
| 90 | Antisway Assembly, fabrication & fixing at site for elevators in Urea Plant inclusive of welding, dismantling & opening and boxing up of doors. | Antisway Assembly, fabrication & fixing at site for elevators in Urea Plant inclusive of welding, dismantling & opening and boxing up of doors. |
| 91 | Casing repairs elevators with 8mm Plate | Casing repairs elevators with 8mm Plate |
| 92 | Renewal of Top Hood (Dismantling, Fabrication and Erection at site) | Renewal of Top Hood (Dismantling, Fabrication and Erection at site) |
| 93 | Urea Elevator with 8mm plate (D+F+E) | Urea Elevator with 8mm plate (D+F+E) |
| 94 | Fabrication and Fixing up of coupling guard at site | Fabrication and Fixing up of coupling guard at site |
| 95 | Pumps & Conveyors | Pumps & Conveyors |
| 96 | Urea Elevators | Urea Elevators |
| 97 | Renewal of Chain Guards | Renewal of Chain Guards |
| 98 | Urea Elevator (D + F + E) | Urea Elevator (D + F + E) |
| 99 | Renewal of Take-up Frame | Renewal of Take-up Frame |
| 100 | Urea Elevator (D + F + E) | Urea Elevator (D + F + E) |
| 101 | Changing of head sprocket assembly of Urea, Elevators including removal and re-fixing of top hood and drive chain guards by delinking the bucket chain. | Changing of head sprocket assembly of Urea, Elevators including removal and re-fixing of top hood and drive chain guards by delinking the bucket chain. |
| 102 | To inspect Antisway including opening and boxing up of doors. | To inspect Antisway including opening and boxing up of doors. |
| 103 | Fab & Installation of Doors & Frames in all places 8mm / 6mm | Fab & Installation of Doors & Frames in all places 8mm / 6mm |
| 104 | Frame including welding $ | Frame including welding $ |
| 105 | Door with handle and hinges | Door with handle and hinges |
| 106 | Conveyors | Conveyors |
| 107 | Fabrication of Gearbox and motor base and fixing the same | Fabrication of Gearbox and motor base and fixing the same |
| 108 | Renewal of Head drums / Gravity take up drum including bearings | Renewal of Head drums / Gravity take up drum including bearings |
| 109 | Renewal of tail drum / snub drum including bearings | Renewal of tail drum / snub drum including bearings |
| 110 | Conveyor tension take up renewal | Conveyor tension take up renewal |
| 111 | Conveyor tensioning & off centre adjusting | Conveyor tensioning & off centre adjusting |
| 112 | Conveyor tail drum bearings & head drum free end bearing renewal | Conveyor tail drum bearings & head drum free end bearing renewal |
| 113 | Snub drum bearing renewal | Snub drum bearing renewal |
| 114 | Conveyor head drum sprocket side bearing renewal | Conveyor head drum sprocket side bearing renewal |
| 115 | Troughing idler frame fabrication | Troughing idler frame fabrication |
| 116 | Return Idler bracket fabrication & fixing | Return Idler bracket fabrication & fixing |
| 117 | Self-aligning idler frame fabrication | Self-aligning idler frame fabrication |
| 118 | Fabrication & fixing of ploughs | Fabrication & fixing of ploughs |
| 119 | Fabrication & fixing of coupling guard | Fabrication & fixing of coupling guard |
| 120 | Fab & fixing of chain guard | Fab & fixing of chain guard |
| 121 | Fab & fixing of skirt box complete | Fab & fixing of skirt box complete |
| 122 | Head & tail pulley guard fab & fixing | Head & tail pulley guard fab & fixing |
| 123 | Renewal of skirt rubber complete per conveyor | Renewal of skirt rubber complete per conveyor |
| 124 | Renewal of troughing idler frame | Renewal of troughing idler frame |
| 125 | To remove and fix Conveyor drive chain guard | To remove and fix Conveyor drive chain guard |
| 126 | To fix coupling guard – Conveyor | To fix coupling guard – Conveyor |
| 127 | To adjust con off center by providing weights at gravity take up | To adjust con off center by providing weights at gravity take up |
| 128 | Conveyor belt reversing including removal of head/tail drum, frame, rollers, deck plate removal &re-fixing and off center adjusting | Conveyor belt reversing including removal of head/tail drum, frame, rollers, deck plate removal &re-fixing and off center adjusting |
| 129 | Replacing of conveyor belt including renewal of all types of rollers, frames & drums, removing and re-fixing of deck plates, chain guard ,load cell etc. | Replacing of conveyor belt including renewal of all types of rollers, frames & drums, removing and re-fixing of deck plates, chain guard ,load cell etc. |
| 130 | For all conveyors (except the conveyors mentioned in the Sl No. 10, of Note in the BOQ) | For all conveyors (except the conveyors mentioned in the Sl No. 10, of Note in the BOQ) |
| 131 | Renewal of carrying rollers / return rollers | Renewal of carrying rollers / return rollers |
| 132 | Renewal of bag guide pipe | Renewal of bag guide pipe |
| 133 | Fab & fixing of reverse troughing idler | Fab & fixing of reverse troughing idler |
| 134 | 0-401 Conveyor (UREA) | 0-401 Conveyor (UREA) |
| 135 | 0 – 401 skirt rubber renewal including frame (for all lengths of rubber) | 0 – 401 skirt rubber renewal including frame (for all lengths of rubber) |
| 136 | Dislocated Grizzly lifting and positioning including necessary dismantling, fabrication and erection of structures and removing & refixing of skirt rubber | Dislocated Grizzly lifting and positioning including necessary dismantling, fabrication and erection of structures and removing & refixing of skirt rubber |
| 137 | Miscellaneous (Urea) | Miscellaneous (Urea) |
| 138 | PT fan expansion bellow renewal including cutting & fixing of bolts. | PT fan expansion bellow renewal including cutting & fixing of bolts. |
| 139 | PT fan cushy spring renewal | PT fan cushy spring renewal |
| 140 | Fabrication & Fixing of Belt guard | Fabrication & Fixing of Belt guard |
| 141 | Belt guard for pumps | Belt guard for pumps |
| 142 | Renewal of Lines | Renewal of Lines |
| 143 | Flame heating for 1 hour | Flame heating for 1 hour |
| 144 | Flame heating above 1 hour | Flame heating above 1 hour |
| 145 | Clamp fab & arresting pipe line leak | Clamp fab & arresting pipe line leak |
| 146 | To change Elevator Bucket Chain (Feeding into the casing) | To change Elevator Bucket Chain (Feeding into the casing) |
| 147 | To renew & weld elevator bottom spkt shaft end collar | To renew & weld elevator bottom spkt shaft end collar |
| 148 | To open and box up elevator antisway door | To open and box up elevator antisway door |
| 149 | To fab and erect chute vib. Base with vib assembly | To fab and erect chute vib. Base with vib assembly |
| 150 | To renew chute vib | To renew chute vib |
| 151 | To replace Bin vib | To replace Bin vib |
| 152 | To fabricate & erect chute vib. Guard | To fabricate & erect chute vib. Guard |
| 153 | To fix chain with wedge for inspection doors | To fix chain with wedge for inspection doors |
| 154 | To remove and fix drum guards | To remove and fix drum guards |
| 155 | To fabricate & erect guide roller bracket | To fabricate & erect guide roller bracket |
| 156 | To adjust of skirt box rubber | To adjust of skirt box rubber |
| 157 | To erect belt con. External scrappers | To erect belt con. External scrappers |
| 158 | To fabricate belt con. External scrappers | To fabricate belt con. External scrappers |
| 159 | To repair BCC Slat chain | To repair BCC Slat chain |
| 160 | To fab & erect Guide rail/wear plate | To fab & erect Guide rail/wear plate |
| 161 | To remove & fix gravity take up support cross channel / ISMB endless belt renewal | To remove & fix gravity take up support cross channel / ISMB endless belt renewal |
| 162 | To reposition BCC Discharge Plate | To reposition BCC Discharge Plate |
| 163 | To fab & erect bag guide plates (SS) | To fab & erect bag guide plates (SS) |
| 164 | To reposition / alter diverter suitable to bags direction | To reposition / alter diverter suitable to bags direction |
| 165 | To reposition through con. Discharge chutes. | To reposition through con. Discharge chutes. |
| 166 | To fabricate and fix jack bolts in Head drums and small gear boxes | To fabricate and fix jack bolts in Head drums and small gear boxes |
| 167 | To provide safety chains to chute vib. | To provide safety chains to chute vib. |
| 168 | To fab and erect product bins vortex plate | To fab and erect product bins vortex plate |
| 169 | To fabricate and erect Trickle valve, casing (Complete) | To fabricate and erect Trickle valve, casing (Complete) |
| 170 | Effluent tank : To fix Tank mesh frames and repair / replace old mesh/change with an clean out door and erect | Effluent tank : To fix Tank mesh frames and repair / replace old mesh/change with an clean out door and erect |
| 171 | To remove effluent tank mesh with frame assembly and fix after cleaning | To remove effluent tank mesh with frame assembly and fix after cleaning |
| 172 | To fix permanent magnet at pan feeder | To fix permanent magnet at pan feeder |
| 173 | To fabricate & erect surge bin SS Square chute for IBM | To fabricate & erect surge bin SS Square chute for IBM |
| 174 | To replace Motors jack bolts for drive belts tensioning | To replace Motors jack bolts for drive belts tensioning |
| 175 | To renew Fan / Blower Expansion joint rubber with clamp | To renew Fan / Blower Expansion joint rubber with clamp |
| 176 | To inspect Elevator Chain 6859 by opening boot door per side of double strand chain. | To inspect Elevator Chain 6859 by opening boot door per side of double strand chain. |
| 177 | To fabricate and weld handle | To fabricate and weld handle |
| 178 | To fabricate and weld lock rod | To fabricate and weld lock rod |
| 179 | To fix missing collar pin on Elevator chain | To fix missing collar pin on Elevator chain |
| 180 | To replace 6859 Takeup assembly including bucket removal &re-fixing, delinking and linking of chain, take up block sleeve replacement, side door & take up frame removal and re-fixing. | To replace 6859 Takeup assembly including bucket removal &re-fixing, delinking and linking of chain, take up block sleeve replacement, side door & take up frame removal and re-fixing. |
| 181 | Renewal of broken pin / link in 6859 chain | Renewal of broken pin / link in 6859 chain |
| 182 | Urea evaporator shell crack repair and welding | Urea evaporator shell crack repair and welding |
| 183 | Worn out area metal filling in 6859 chain | Worn out area metal filling in 6859 chain |
| 184 | Spiral plate / lifter flight full welding on both sides of dryer | Spiral plate / lifter flight full welding on both sides of dryer |
| 185 | Gravity take up unit lifting & positioning | Gravity take up unit lifting & positioning |
| 186 | Take up assy. lifting and positioning in 6859 chain | Take up assy. lifting and positioning in 6859 chain |
| 187 | Bolt cutting ½” to 1” | Bolt cutting ½” to 1” |
| 188 | Bolt cutting above 1” | Bolt cutting above 1” |
| 189 | Man Power | Man Power |
| 190 | Fabricator-Normal duty | Fabricator-Normal duty |
| 191 | Welder -Normal duty | Welder -Normal duty |
| 192 | Helper to Welder / Fabricator - Normal Duty | Helper to Welder / Fabricator - Normal Duty |
| 193 | TIG/IBR Welder(with IBR certificate) Normal Duty with necessary tools and tackles welding M/L & Gas cutting set, PPE etc., | TIG/IBR Welder(with IBR certificate) Normal Duty with necessary tools and tackles welding M/L & Gas cutting set, PPE etc., |
| 194 | X-ray Welder-Normal duty with necessary tools and tackles welding M/L & Gas cutting set, PPE etc., | X-ray Welder-Normal duty with necessary tools and tackles welding M/L & Gas cutting set, PPE etc., |
| 195 | PAT jobs | PAT jobs |
| 196 | Sump Pump Renewal/Removal and Re-fixing | Sump Pump Renewal/Removal and Re-fixing |
| 197 | Acid Transfer Pump Renewal/Removal and Re-fixing | Acid Transfer Pump Renewal/Removal and Re-fixing |
| 198 | Booster Pump Renewal/Removal and Re-fixing | Booster Pump Renewal/Removal and Re-fixing |
| 199 | 12 Inch dummy removal and Re-fixing | 12 Inch dummy removal and Re-fixing |
| 200 | Upto 6 Inch dummy removal and Re-fixing | Upto 6 Inch dummy removal and Re-fixing |
| 201 | Concrete Slab removal or fixing job in dock line area | Concrete Slab removal or fixing job in dock line area |
| 202 | 12 Inch Spool Piece removal and Refixing | 12 Inch Spool Piece removal and Refixing |
| 203 | 6 Inch Spool Piece removal and Refixing | 6 Inch Spool Piece removal and Refixing |
| 204 | 12 inch Fig – 8 Blind removal and fixing | 12 inch Fig – 8 Blind removal and fixing |
| 205 | Underground dock line 12” pipe repair job including pipe renewal, shifting, pressure testing, welding and again shifting back and fixing and final pressure testing | Underground dock line 12” pipe repair job including pipe renewal, shifting, pressure testing, welding and again shifting back and fixing and final pressure testing |
| 206 | Material loading and unloading at PAT | Material loading and unloading at PAT |
| 207 | Underground 12” pipe area trench cleaning including hard soil, unwanted materials and refilling after pipe repair job | Underground 12” pipe area trench cleaning including hard soil, unwanted materials and refilling after pipe repair job |
| 208 | Upto 6 inch line choke cleaning, Pipe removal and re-fixing | Upto 6 inch line choke cleaning, Pipe removal and re-fixing |
| 209 | Gasket renewal – 12 inch | Gasket renewal – 12 inch |
| 210 | Gasket renewal – upto 6 inch | Gasket renewal – upto 6 inch |
| 211 | FABRICATION | FABRICATION |
| 212 | Fabrication and erection charges for essentially Plate Items such as vessels, tanks, elevator casings, etc., predominantly with plates of any thickness. | Fabrication and erection charges for essentially Plate Items such as vessels, tanks, elevator casings, etc., predominantly with plates of any thickness. |
| 213 | Fabrication and erection charges of essentially structural items like towers, pipe racks, etc., predominantly involving larger sections of structural items. | Fabrication and erection charges of essentially structural items like towers, pipe racks, etc., predominantly involving larger sections of structural items. |
| 214 | Bending and rolling of plates (including transport) | Bending and rolling of plates (including transport) |
| 215 | Fabrication and erection charges of eccentric Cones, reducers etc. | Fabrication and erection charges of eccentric Cones, reducers etc. |
| 216 | Bending and rolling of angles, channels etc. (including transport) | Bending and rolling of angles, channels etc. (including transport) |
