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| 1 | Labour Service charges to attend the DG fault complaint including deploying a skilled manpower as per following distances from District main Exchange (DE HQ) including to and fro conveyanace charges, checking out the DG at site, tracing the cause of DG fault in Engine/alternator/Panel /wiring/all associated items etc. complete as per requirements at site as required. |
| 2 | Within (0-10 KM) |
| 3 | Within 25 KM |
| 4 | Between 25 KM to 50 KM |
| 5 | Servicing of DEA sets of following capacity by replacing the old oil filters, lub oil, flushing testing and commissioning on load by doing following works etc. complete as reqd. |
| 6 | 15KVA |
| 7 | 30KVA |
| 8 | 40KVA |
| 9 | 50KVA |
| 10 | 62.5KVA |
| 11 | 82.5 KVA |
| 12 | 125 KVA |
| 13 | Replacement of choked/damaged Air Filter Element set (Inner & Outer) of the following capacity DG sets i/c testing, commissioning etc. complete as reqd. |
| 14 | 15/20/30 KVA DG sets |
| 15 | 40/50/62.5/82.5KVA DG Set |
| 16 | Replacement of existing faulty batteries for the Diesel Engine Alternator sets i/c disconnection of faulty battery and Supply and fixing of following capacity batteries along with battery terminals and leads to the sites directed by the Engineer incharge i/c testing commissioning etc. complete as reqd - Batteries with Minimum 24 Months Warranty) Note: - The old DG battery shall be retained by the agency and rates may be quoted accordingly. |
| 17 | 12V, 100 AH (Make: Exide Drive) |
| 18 | 12V, 130AH (Make: Exide Drive) |
| 19 | Supply and fixing of following capacity batteries for the Diesel Engine Alternator sets along with battery terminals and leads to the sites directed by the Engineer incharge i/c testing commissioning etc. complete as reqd - Batteries with Minimum 24 Months Warranty) [Theft Cases] |
| 20 | 12V, 100 AH (Make: Exide Drive) |
| 21 | Repairing of DG sets by carrying the suitable spare parts i/c the dismentalling the faulty part & installation of new/repaired parts , commissioning , testing complete as reqd. (15/30KVA DGs). |
| 22 | PVC Wire Braided Fuel pipe (Main) |
| 23 | PVC Wire Braided Fuel pipe (Return) |
| 24 | V-Belt |
| 25 | Repairing & servicing of DG Self-starter Motor |
| 26 | Replacement of Static/ SMPS Battery Charger (12 Volt / 10 Amp) [Mahamaya/ SS make] |
| 27 | Repairing & servicing of Radiator |
| 28 | Alternator's AVR |
| 29 | Hours Meter-230V AC |
| 30 | Diode [Set of 06 Nos] |
| 31 | Rectifier |
| 32 | Door hinges of canopy |
| 33 | Starting Key Switch |
| 34 | Battery Leads Brass Terminals |
| 35 | Fuel Feed Pump |
| 36 | 18'' Sweep Exhaust fan for DG Canopy |
| 37 | AVM Pad B Series |
| 38 | Replacement of following defective/ burnt/ unrepairable/ obsolete items of AMF Control Panel of DEA set i/c dismantling the defective ones, refixing the new items, making connections testing/commissioning etc. as required at site. |
| 39 | Contactor 40Amp 4Pole AC-1 (L&T/TC/SS Make) |
| 40 | Contactor 63Amp 4Pole AC-1 (L&T/TC/SS Make) |
| 41 | MCB 63Amp 4Pole (L&T/Siemens/Schneider/SS make) |
| 42 | Contactor Coil 40Amp -(schnieder/TC/L&T /SS make) |
| 43 | Contactor Coil 63Amp (schnieder/TC/L&T /SS make) |
| 44 | GCU (Make-Deepsea/Deif/Procom) |
| 45 | 3Way 4Pole 63Amp Changeover Selector Switch ((vaishno/Kay Cee/ SS make) |
| 46 | Start/Stop Relay Card compatible with GCU at site) |
| 47 | DC Relay 40Amp-5Pin ( OVN/SS make ) |
| 48 | Start/Stop Push Button-(vaisno/Salzer make) |
| 49 | 12Volt Stop Solenoid Switch-(autolek/SS make) |
| 50 | DC Wiring 1.5mm i/c Ferrules/Lugs etc supplying/making connections as reqd. |
| 51 | DC Wiring 2.5mm i/c Ferrules/Lugs etc Supplying/making connections as reqd |
| 52 | AC Power Wiring 10mm Ferrules/ Lugs etc. supplying/ making connections as reqd. |
| 53 | Battery leads (Copper ) |
| 54 | Providing Top/major overhauling of the existing faulty 15 KVA Kirloskar Make (HA 294 Model)/Similar Capacity Existing Engine at site i/c replacement of following defective components, machining of various parts, assembling testing commissioning etc complete as required. (Note- Make and Model of spare parts as per manufacturer recommendation and to be get approved from Engineer-in-charge where ever not specified) (A) Detail of Spares /Consumables /time charges :- |
| 55 | CYLINDER LINER |
| 56 | PISTON ASSLY COMPLETE( 3 RING) |
| 57 | BEARING C/R KIR HA294 STD |
| 58 | BEARING MAIN KIR HA M |
| 59 | BEARING BUSH S/E |
| 60 | BEARING C/BUSH |
| 61 | CYLINDER HEAD BOLT 1 |
| 62 | INTERMEDIATE RING |
| 63 | LUB OIL ASSEBLY WITH DRIVING GEAR |
| 64 | PUSH ROD (WELDED) |
| 65 | OIL SPRAY NOZZLE ASSY. |
| 66 | SET OF JOINTS |
| 67 | SET OF RUBBER O RING |
| 68 | SET OF CU WASSERS |
| 69 | OIL SEAL(115X140X12) CR MAKE |
| 70 | OIL SEAL (65X85X13)(CR MAKE) |
| 71 | VALVE COLLET |
| 72 | PAIR OF INLET & EXAUST VALVE |
| 73 | INLET VALVE SEAT INS |
| 74 | VALVE GUIDE(TO SUIT VALVE |
| 75 | EXAUST VALVE SEAL INSERT |
| 76 | VALVE SEAL |
| 77 | ONE TIME FILTER KIT (0.5 LTR ) |
| 78 | K OIL SUPER 7.5 LITRES CAN |
| 79 | AIR CLEANER ELEMENT |
| 80 | FUEL PIPE (7.5,14X14B,700 PB) |
| 81 | FUEL PIPE 8.0,14 B,1000 WB ** |
| 82 | COMBINED LEAK OFF PIPE NOZZLE |
| 83 | NOZZLE LEAK OFF PIPE |
| 84 | LEAK OFF PIPE 1000 MM LONG |
| 85 | BELT (AX60) |
| 86 | Connecting rod |
| 87 | Solenoid Stopper 12 V Dc |
| 88 | Airfilter assy. w/o Element |
| 89 | B. Labour Charges |
| 90 | CYL HEAD RECONDITIONING |
| 91 | CON ROD BUSH FITTING ALIGNMENT |
| 92 | CRANCK SHAFT GRINDING,ULTRASOUND, Hardness checking and balancing etc. as required |
| 93 | Engine Block line bore checking, honning and line bore etc as required |
| 94 | FI Pump repairing/ callibration included with spare parts. |
| 95 | Labour charges for overhaulling of engine |
| 96 | Injector Callibration / repairing included with spare parts. |
| 97 | Transportation charges from site to workshop, to fro. |
| 98 | Replacement of radiator 30KVA DEA set i/c dismantling the defective/Corroded/unserviceable radiator by fixing new one one, making various hose pipe inlet and outlet connection i/c supplying/powering the coolant and the water tank testing the performance on load as required |
| 99 | Providing Super capacitor module DG Cranking unit of DG starting battery having Input Voltage = 48V DC , operating range 40V to 60V DC , Output Voltage = 15.5Vdc, +/-0.3V under and over voltage protection , input reverse and short circuit protection , output short circuit , overload over voltage protection complete with IP 20 protection i/c Connection with Copper lugs as per copper conductor wire/cable, suitable size nut bolts and as per specification attached etc complete as required (Make – INTELUX/ EATON ) |
| 100 | Suitable For 15 KVA to 40 KVA DEA SETS - 180 F |
| 101 | Dismantling of 15/30/40/62.5 KVA make DEA set in silent canopy installed at BSNL BTS / Exchange by opening the DEA set mains cable, charging cable, earth connection, silencer etc. and keeping the set aside ready for transportation etc. as required. |
| 102 | Bringing the 15/30/62.5 KVA DG set from inside the TE/Engine Room/BTS site upto the outside the main gate (Roadside) with the help of heavy mannual labours for making the crane hydra access as per direction of site incharge |
| 103 | Lifting of dismantled 15/30/50 KVA DEA set with due care with the help of Hydra/crane and placing on the truck/tempo, hired for transportation. |
| 104 | Charges for Transporting the DEA set from one BSNL site to other BSNL site as directed by the engineer incharge with the help of Truck/Tempo with due care etc complete as req. |
| 105 | 05 to 25 km |
| 106 | 26 km to 50 Km |
| 107 | 51 Km to 100 Km |
| 108 | Dismentalling the existing faulty burnt 15/30/62.5 KVA alternator from DG set i/c to and & fro transportation charges from BTS site/TE Exchange to workshop and bringing back at sites etc. complete with chain/pulley /labour charges etc. as required. |
| 109 | Unloading of transported 15/30/62.5 KVA DEA set on the foundation at BSNL BTS/Exchange with due care from tempo by means of crane/Hydra and placing at the suitable place as directed by the engineer incharge |
| 110 | Installation ,Testing and Commissioning of shifted 15/30/50 KVA DEA set by making power connections, control connection , earth connections, testing the set on load etc. complete as required. |
| 111 | Rewinding of rotor winding for 15 KVA alternator I/c dismantling the burnt wires ,rewinding with super enamelled copper wires of suitable gauge ,varnishing i/c testing etc.as required |
| 112 | Rewinding of stator winding for 15/30 KVA alternator I/c dismentalling the burnt wires, rewinding with super enamelled copper wire of Suitable gauge ,varnishing i/c testing etc. as required |
| 113 | Cleaning of diesel tank of 15/30/62.5 KVA DEA sets i/c removing the diesel tank from Canopy or Engine room, then throughly cleaning the same with suitable arrangements , refixing the same in canopy/open making fuel line connections ,checking the proper functioning of DEA set complete as required. |
| 114 | Repairing of DG Canopy of 15/30 KVA DG sets i/c S/F of 24 SWG GI sheet at Roof of canopy i/c cutting work , fixing the same with the help of nuts/screws or suitable arrangemenat site with complete labour charges etc.at site as per directions of Engineer incharge. |
| 115 | Repairing of Exhaust fan of Canopy of 15 KVA DEA set i/c dismentalling the same taking to workshop for rewinding the same super enamelled copper wire , varnishing etc, alongwith replaceemnt of ball bearings and greasing, reinstallation the repaired exhaust fan back at site making connections testing etc. complete as required. |
| 116 | Less for dismantled material |
| 117 | For Misc. Items |
| 118 | For DG Overhauling Items Please Enable Macros to View BoQ information |
