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| 1 | Compressive Repair ,Maintenance and servicing of following mentioned Diesel Generator Sets including connected Alternator and carrying out routine 'B' check of the engine complete for smooth functioning all as per manufacturer's instructions and as directed. Note :- (i) Control switches such as MCCB, Main switch, contactors, multi display meter and engine control unit shall be out of scope of the item of work and the rate quoted shall exlusive of servicing/ maintenance of the above said fittings. (ii) 'B' check shall be carried out once in every six months or 500 hours of running of DG Set whichever is earlier. Servicing of DG Set alonwith connected Alternator and Panel Board of the Engine shall also be carried out as directed by the Engineer-in-charge and the Contractor shall carry out periodical inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG Set for a period of contract from the date of service and shall also attend all the maintenance works as and when required in that period except in case of Major repairs. (iii) Spare parts, engine oil and radiator coolant oil required for replacement during the maintenance period shall be measured and paid seperately at supply only rates and cost of labour for fixing these spares/filling of oils shall be deemed to be included in the rate quoted for this item. (iv) Cost of all consumables required during the maintenance period shall be deemed to be included in the rate quoted for this item.Servicing will be done as per manufacturer instructions. |
| 2 | 400 KVA capacity at AC Plant OT complete all as specified and as directed. |
| 3 | 325 KVA capacity at 166 MH Old Bldg 400 KVA capacity at AC Plant OT complete all as specified and as directed. |
| 4 | 100/125 KVA capacity at Pump House No 04, Pump House 06, Oxygen plant, 16 CESR Pump House, Single Center 400 KVA capacity at AC Plant OT complete all as specified and as directed. |
| 5 | 82 KVA capacity at 18WEU Pump House 400 KVA capacity at AC Plant OT complete all as specified and as directed. |
| 6 | 62.5/63 KVA capacity at Pump house no 1, Pump house No 02, Pump House No 14, Pump House No 12, Pump House No 03, Pump House No 05, Pump House No 07, Pump House No 10, Pump House No 13, Pump House No 15, Pump House No 17, Raipur Satwari STP, Peeru vihar (STP), 26 DOU, Ridge Pump house No 1, JDC Pump House & Dental center complete all as specified and as directed. |
| 7 | 30/40 KVA capacity at 18WEU, STP BSO yard, CFL, Children school, Fire fighting and Div HQ 400 KVA capacity at AC Plant OT complete all as specified and as directed. |
| 8 | 25 KVA capacity at Pump House No 01 (water filling point) & Pump House No 16 complete all as specified and as directed. |
| 9 | 20 KVA capacity at Atmma Dawar Gd post, Belli Chilana Gd post complete all as specified and as directed. |
| 10 | 7.5 KVA capacity at Defence colony Pump House complete all as specified and as directed. |
| 11 | Supply only in replacement of battery terminal for 12 volt as per existing model complete all as specified and as directed. |
| 12 | Supply only in replacement of battery cable for 12 volt 130 AH to 150 AH as per existing model complete all as specified and as directed. |
| 13 | Supply only of battery terminal gel complete all as specified and as directed. |
| 14 | Supply only in replacement of Benjo bolts of suitable size as per existing model complete all as specified and as directed. |
| 15 | Supply only in replacement of fuel pipe filter as per existing model complete all as specified and as directed. |
| 16 | Supply only in replacement of Voltage Regulator (AVR) suitable for DG set of capacity 325 KVA to 625 KVA as per existing model complete all as specified and as directed. |
| 17 | Supply only in replacement of Voltage Regulator (AVR) suitable for DG set of capacity 62.5 KVA to 125 KVA as per existing model complete all as specified and as directed. |
| 18 | Supply only in replacement of Voltage Regulator (AVR) suitable for DG set of capacity 50/45/40/20 KVA as per existing model complete all as specified and as directed. |
| 19 | Supply only in replacement of Low Oil pressure Switch 12V 1.7 kg/Sq.mm as per existing model complete all as specified and as directed. |
| 20 | Supply only in replacement of copper cable multi stranded PVC sheathed size 25 sqmm single coreas per existing model complete all as specified and as directed. |
| 21 | Supply only in replacement of stopping solenoid 24 Volt suitable for the DG set of capacity 325 KVA capacity to 400 KVA as per existing model complete all as specified and as directed. |
| 22 | Supply only in replacement of stopping solenoid 12 Volt suitable for DG set of capacity 82 KVA capacity to 125 KVA as per existing model complete all as specified and as directed. |
| 23 | Supply only in replacement of stopping solenoid 12 Volt suitable for DG set of capacity 7.5 KVA capacity to 62.5 KVA as per existing model complete all as specified and as directed. |
| 24 | Supply only in replacement of Air cleaner filter for Genset capacity 325 KVA to 400 KVA as per existing model complete all as specified and as directed. |
| 25 | Supply only in replacement of Air cleaner filter for Genset capacity 62.5 KVA to 125 KVA as per existing model complete all as specified and as directed. |
| 26 | Supply only in replacement of Air cleaner filter for Genset capacity 7.5 KVA to 40 KVA as per existing model complete all as specified and as directed. |
| 27 | Supply only in replacement of hoses pipe as per existing size and model with clamp as per existing model complete all as specified and as directed. |
| 28 | Supply only in replacement of lube pipe as per existing model complete all as specified and as directed. |
| 29 | Supply only in replacement of Lube oil pressure gauge electronic type of suitable range as per existing model complete all as specified and as directed. |
| 30 | Supply only in replacement of u/s fan belts of following capacities of DG set as per sample size complete all as specified and as directed. |
| 31 | DG set of capacity 325 KVA to 400 KVA complete all as specified and as directed. |
| 32 | DG set of capacity 82.5 KVA to 125 KVA complete all as specified and as directed. |
| 33 | DG set of capacity 40 KVA capacity to 62.5 KVA complete all as specified and as directed. |
| 34 | DG set of capacity 7.5 KVA 30 KVA complete all as specified and as directed. |
| 35 | Supply only in replacement of Radiator Water Pump of DG set capacities 325 KVA to 400 KVA as per existing model/sample size complete all as specified and as directed. |
| 36 | Supply only in replacement of Radiator Water Pump of DG set capacities 62.5 KVA to 125 KVA as per existing model/sample size complete all as specified and as directed. |
| 37 | Supply only in replacement of Radiator Water Pump of DG set capacities 7.5 KVA to 40 KVA as per existing model/sample size complete all as specified and as directed. |
| 38 | Supply only in replacement of pulley for fan belts of DG set capacities 325 KVA to 625 KVA as per existing model/sample size complete all as specified and as directed. |
| 39 | Supply only in replacement of pulley for fan belts of DG set capacities 62.5 KVA to 125 KVA as per existing model/sample size complete all as specified and as directed. |
| 40 | Supply only in replacement of pulley for fan belts of DG set capacities 7.5 KVA to 40 KVA as per existing model/sample size complete all as specified and as directed. |
| 41 | Supply only Engine Oil SAE 15W-40W all as directed. Note - (i) Engine oil will be replaced in the presence of engineer-in-charge. (ii) Drain the out lived engine oil, clean the oil sump before new oil filling (iii) Filling charges considered under relevant item complete all as specified and as directed. |
| 42 | Supply only set of fuel filter elements of following capacity:- |
| 43 | DG Set of capacity 325 KVA to 400 KVA complete all as specified and as directed. |
| 44 | DG Set of capacity 62.5 KVA to 125KVA complete all as specified and as directed. |
| 45 | DG Set of capacity 7.5 KVA to 40 KVA complete all as specified and as directed. |
| 46 | Supply only lube /engine oil filter/cartridges as per sample and make of the following capacities of DG sets complete all as specified and as directed. |
| 47 | DG Set of capacity 325 KVA to 400 KVA complete all as specified and as directed. |
| 48 | DG Set of capacity 62.5 KVA to 125KVA |
| 49 | DG Set of capacity 7.5 KVA to 40 KVA |
| 50 | Supply only radiator coolant Note: Fixing charges considered underrelevant item complete all as specified and as directed. |
| 51 | Repair & Maintenance of radiator assy mentioned of following DG sets by disconnecting and removing from engine, dismantling the top & bottom chambers, descalling the sediments and scales, corrosion ..etc by means of acid cleanig and high pressure water washing, air cleaning, re assembling the same with new gaskets, including arresting leakage, if any and fixing to the engine with new hoses, clipes as reqd. Note : The rate qouted shall be inclusive of transporting of the radiator to the workshop and back and all incidental charges. a) DG Set of capacity 325 KVA to 400 KVA complete all as specified and as directed. |
| 52 | All as per ser item No 51 above here -in- before but of DG set of capacity 62.5 KVA to125 KVA complete all as specified and as directed. |
| 53 | All as per ser item No 51 above here -in- before but of DG set of capacity 7.5 KVA to 40 KVA complete all as specified and as directed. |
| 54 | Taking out the fuel pump and injector's from the DG set and trasporting to work shop for opening, checking, servicing and calibration of the injector pump with injectors calibration repair incl replacement of unserviceable parts, and re-fixing the same position on DG set testing complete all as directed of following capacities of DG SETS . These rates deem to be included for necessary sealing rings , \\"O\\" rings if needs replacement etc. complete all as specified and as directed. |
| 55 | DG Set of capacity 325 KVA to 400 KVA complete all as specified and as directed. |
| 56 | 82.5 KVA to 125 KVA DG set complete all as specified and as directed. |
| 57 | 40 to 62.5 KVA capacity complete all as specified and as directed. |
| 58 | DG set of capacity 7.5 KVA to 30 KVA complete all as specified and as directed. |
| 59 | Opening the coupling, dismantling the alternator carefully removing the flywheel , dismantling the unserviceable starting gear wheel , supply and fixing new starting gear wheel of capacity 325KVA to 400 KVA , fixing back the alternator and properly coupled back complete all as specified and as directed. |
| 60 | Opening the coupling, dismantling the alternator carefully removing the flywheel , dismantling the unserviceable starting gear wheel of capacity 62.5 to 125 KVA , supply and fixing new starting gear wheel , fixing back the alternator and properly coupled back complete all as specified and as directed. |
| 61 | Opening the coupling , dismantling the alternator carefully removing the flywheel, dismantling the unserviceable starting gear wheel of capacity 10 KVA to 40 KVA, supply and fixing new staring gear wheel , fixing back the alternator and properly coupled back complete all as specified and as directed. |
| 62 | Supply and fixing in replacement of anti vibration pad complete all as specified and as directed. |
| 63 | Repair / maintenance of turb charger of DG set 325 KVA to 400 KVA DG Setby replacing of capaciter , turbo charger kit complete all as specified and as directed. |
| 64 | Repair / maintenance of turb charger of DG set 82 KVA to 125 KVA DG Setby replacing of capaciter , turbo charger kit complete all as specified and as directed. |
| 65 | Repair / maintenance of turb charger of DG set 10/20 KVA to 62.5 KVA DG Setby replacing of capaciter , turbo charger kit complete all as specified and as directed. |
| 66 | Repair and maintenance of AMF panel of following capacities of DG sets 20 KVA TO 125 KVA including routing / preventive maintenance checks for trouble free functioning as reqd.(i) Checking all electrical connections. (ii) Checking all contact points / Bus bars. (iii) Checking / replace timers (AC or DC). (iii) Checking / replace buttons. (iv) Checking / replace indicator lamps. (v) Checking / replace main , auxliary contacts/relays. (vi) Checking / replace contact coils . (vii) Checking / replace ,volt /amps/energy/ PF/ KWH meters/CT's. (viii) Checking Auto / manual function. (ix) Check and tight screws and bolts. (x) Check battery charger out put voltage incl Cleaning the panel. Note : (i) All spare will be measured and paid separetly. (ii) Rutine check/preventive maintenance will be carried out by OEM/authorised dealers.iii) Contractor has to attend the breakdown at any time and place during the contract period iv) General maint is indicative only contractor has to do the necessary other maint task also complete all as specified and as directed. |
| 67 | Supply and fixing in replacement of GENERATOR MONITORING CONTROL PANEL of capacity 125 KVA Comprising of the following :-(a) Microprocessor based genset controller (Power Command) for metering, monitoring, governing and (b) Engine protection for low lub oil pressure, high coolant temperature (alarm & shutdown) over speeding of engine as per existing(c) Alternator protection parameters like under voltage, over current, under frequency, over load.(d) Relay driven for remote annunciations (e) Cyclic cranking.(f) Auto/manual start/stop(g) Alternator trim adjustment from the front key pad(h) Operates within a temperature range 0-60 degrees and humidity upto 95%(i) Remote monitoring capability through separate interface modules (j) Genset metering parameters like lube oil pressure, coolant temperature, engine speed (RPM), run hours, DC voltage, intake manifold temperature, 3 phase volts and 3 phase amperes, frequency, KW, KVA power factor etc. and also latest Model as per Manufacture instruction complete all as specified and directed. |
| 68 | Supply and fixing in replacement of GENERATOR MONITORING CONTROL PANEL of capacity 62.5 KVA Comprising of the following :-(a) Microprocessor based genset controller (Power Command) for metering, monitoring, governing and (b) Engine protection for low lub oil pressure, high coolant temperature (alarm & shutdown) over speeding of engine as per existing(c) Alternator protection parameters like under voltage, over current, under frequency, over load.(d) Relay driven for remote annunciations (e) Cyclic cranking.(f) Auto/manual start/stop(g) Alternator trim adjustment from the front key pad(h) Operates within a temperature range 0-60 degrees and humidity upto 95%(i) Remote monitoring capability through separate interface modules (j) Genset metering parameters like lube oil pressure, coolant temperature, engine speed (RPM), run hours, DC voltage, intake manifold temperature, 3 phase volts and 3 phase amperes, frequency, KW, KVA power factor etc. and also latest Model as per Manufacture instruction complete all as specified and as directed. |
| 69 | Repair and maintenance of control panel for DG set of following capacities 20 KVA to 400 KVA including routine / preventive maintenance checks for trouble free functioning as reqd. The Contractor shall carry out monthly inspections during the maintenance period and he shall be responsible for the smooth functioning of the DG set control panel a period upto completion from the date of service and shall also attend all the maintenance works as and when required. Note:-(i) During the inspection/maintenance of DG set control panel repair any type of T&P/Eqpt required, rate deemed to be included in qouted rate. (ii) Spare parts required for replacement during the maintenance period shall be measured and paid separately in respective items. (iii) Minor spare parts & time delay, faulty start/any type trouble in start of DG set rate deemed to be included in qouted rate complete all as specified and as directed. |
| 70 | Supply only in replacement of indicator lamps DC/AC 230 Volt LED Type for the panel boards complete all as specified and as directed.. |
| 71 | Supply only in replacement of push button with contact element 5 A with NO-NC complete all as specified and as directed. |
| 72 | Supply only in replacement of Selector switch for Voltmeter and Ammeter complete all as specified and as directed. |
| 73 | Supply only in replacement of Ammeter as per sample of range 0-30/50/100 Amps AC for control/AMF panel complete all as specified and as directed. |
| 74 | Supply only in replacement of Volt Meter as per sample of Range 0-600 Volts AC complete all as specified and as directed. |
| 75 | Supply only in replacement of printed circuit board card of battery charging unit in any cap of DG set complete all as specified and as directed. |
| 76 | Supply only in replacement of ignition key suitable for DG set panel/control panel complete all as specified and as directed. |
| 77 | Supply only in replacement of Energy meter 3 phase, 4 wire, 20-60 Amps range microprocessor based complete all as specified and as directed. |
| 78 | Supply only in replacement of '' ON DELAY TIMERS (for STOP/START/LOP/LOT/FAULT etc) Time range 3 sec to 30 hours contact 5 Amps 240V/12-24 volts DC complete all as specified and as directed. |
| 79 | Supply only in replacement of add on blocks for example 1NO,1NC complete all as specified and as directed. |
| 80 | Supply only in replacement of HRC fuses/control fuses PVC base and top catridge type assembly of suitable ratings for DG set control panels complete all as specified and as directed. |
| 81 | Supply only in replacement of single phase preventer model VSP3, 415 volts AC 50 hz suitable for AMF panel complete all as specified and as directed. |
| 82 | Supply only in replacement of Multifunction digital meter (in lieu of voltmeter, ammeter, PF meter) suitable for new version DG set control panel complete all as specified and as directed. |
| 83 | Supply only in replacement of CT's of suitable rating for control panel/AMF panel complete all as specified and as directed. |
| 84 | Supply only in replacement of terminals with stud 4 way suitable to be mounted for control panel/AMF Panel complete all as specified and as directed. |
| 85 | Supply only in replacement of control MCB's SP of suitable rating for DG set control panels of suitable ratings complete all as specified and as directed. |
| 86 | Supply only in replacement of control MCB TPN 4 Pole 63A 16 KA, 415 Volts suitable for DG set control panels complete all as specified and as directed. |
| 87 | Supply only in replacement of MCB TP 32 Amps, 16 KA, 415 Volts rating, 50 HZ complete all as specified and as directed. |
| 88 | Supply only in replacement of Battery charger 12 V [SMPS type - 20 amps] of ratings 100 VA complete all as specified and as directed. |
| 89 | Opening the coupling, dismantling the self starter carefully and removing unserviceable spare parts i.e Plunger contact disc, motor feed terminal, by-pass ignition terminal, brush end plate, field brush, brush spring, ground bush, field coil, Armature, pole shoe, overrunning clutch, drive pinion, pivot pin, shift lever, plunger, return spring and solenoid windings, after repair fixing back the same poition of alternator and properly coupled back complete all as specified and as directed. |
| 90 | Opening the coupling, dismantling the self starter carefully and removing unserviceable spare parts i.e Plunger contact disc, motor feed terminal, by-pass ignition terminal, brush end plate, field brush, brush spring, ground bush, field coil, Armature, pole shoe, overrunning clutch, drive pinion, pivot pin, shift lever, plunger, return spring and solenoid windings, after repair fixing back the same poition of alternator and properly coupled back complete all as specified and as directed. |
| 91 | Opening the coupling, dismantling the self starter alternator carefully and removing unserviceable spare parts i.e Plunger contact disc, motor feed terminal, by-pass ignition terminal, brush end plate, field brush, brush spring, ground bush, field coil, Armature, pole shoe, overrunning clutch, drive pinion, pivot pin, shift lever, plunger, return spring and solenoid windings, after repair fixing back the same poition of alternator and properly coupled back complete all as specified and as directed. Please Enable Macros to View BoQ information |
| 92 | Opening the coupling, dismantling the self starter alternator carefully and removing unserviceable spare parts i.e Plunger contact disc, motor feed terminal, by-pass ignition terminal, brush end plate, field brush, brush spring, ground bush, field coil, Armature, pole shoe, overrunning clutch, drive pinion, pivot pin, shift lever, plunger, return spring and solenoid windings, after repair fixing back the same poition of alternator and properly coupled back complete all as specified and as directed. Please Enable Macros to View BoQ information |