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| 1 | Schedule-A |
| 2 | M&L for monthly Inspection, maintenance and servicing of DG sets of the following capacities including alternator, electric panel board connection to DG set for routine check (A check) of DG set for smooth functioning and carrying out maintenance as directed.Monthly Service :(a) Checking engine oil level and topping up as and when required . Note : Oil shall be measures and paid separately(b) Checking and adjusting the belt for tension and replacement of belt. Note : Belt shall be measured and paid separately(c) Checking of oil bath air cleaner level(d) Checking of exhaust system for leakage(e) Draining of sediment from fuel filter and fuel tank(f) Cleaning of air cleaner element(g) Checking engine alternator coupling, mounting bolts and alignment(h) Tighting all nuts, bolts, in alternator terminal block(i) Checking of alternator carbon brush and connections in alternator(j) Checking and tighting of all connection in DC control wiring.(k) Checking of all radiator rubber hose and replacement if required. Note : Hose pipe shall be measured and paid separately(l) Checking and recording oil pressure, water and oil temperature(m)Checking anti vibration mounting and replacement if required. Note : Anti vibration pad shall be measured and paid separately(n) Checking throttle linkage(o) Checking battery for cell test, electrolyte level, gravity and topping up to required level(p) Routine check / repair work of panel, switch, MCCB, main switch, all contactors, engine control unit.(q) Checking of AMF panel, all electrical connections etc.(r) Checking of earthing resistance(s) Cleaning of vegetation around the DG set up to 1.5 mtr area. |
| 3 | 400 KVA Capacity, Location : Tech Area Power House (Total 01 Nos) |
| 4 | 82.5 KVA Capacity, Location : Radar Lab, New STP, LLLRW (Total-03 Nos) |
| 5 | 62.5 KVA Capacity, Location : Booster Pump House (Total-01 Nos) |
| 6 | 40 KVA Capacity, Location : Madhur Millan Pump House, L-2 Switch at Tech Power House, Guard Room-(Total-03 Nos) |
| 7 | 25 KVA Capacity, Location : AFNet Tech HQ Bldg, Domestic Power House, (Total -02 Nos) |
| 8 | B' Check once in Six month OR 250 Hrs running of DG set whichever is EarlierMaterial and labour required for inspection, maintenance, servicing of DG sets of following capacities, including items covered in B check of DG set for smooth functioning and carrying out maintenance complete as per OEM instruction and as directed :-Repeat the activities of 'Á' Check(a) Replacement of of lubricant oil. (Note:- Lub Oil are Paid separately.)(b) Replacing lubricant oil filter element with 'O' ring(c) Replacing fuel filter element(d) Replacing coolant. (e) Replacing Governor oilNotes : B Check kit, coolant shall and Lubricant oil shall be measured and paid separately under relevant items |
| 9 | 400 KVA Capacity, Location : Tech Area Power House (Total 01 Nos) |
| 10 | 82.5 KVA Capacity, Location : Radar Lab, New STP, LLLRW (Total-03 Nos) |
| 11 | 62.5 KVA Capacity, Location : Booster Pump House (Total-01 Nos) |
| 12 | 40 KVA Capacity, Location : Madhur Millan Pump House, Guard Room, L-2 Switch at Tech Power House-(Total-03 Nos) |
| 13 | 25 KVA Capacity, Location : Afnet Tech HQ Bldg, Domestic Power House, (Total -02 Nos) |
| 14 | Supply only B check kit for DG set of following capacities :-Note : It Includes to Oil filter (1.00 Ltr/0.5 ltr), Diesel filter , by pass element |
| 15 | 400 KVA Capacity, Location : Tech Area Power House (Total 01 Nos) |
| 16 | 82.5 KVA Capacity, Model, Location : Radar Lab, New STP, LLLRW (Total-03 Nos) |
| 17 | 62.5 KVA Capacity, Model, Location : Booster Pump House (Total-01 Nos) |
| 18 | 40 KVA Capacity, Model, Location : Madhur Millan Pump House, Guard Room, L-2 Switch at Tech Power House-(Total-03 Nos) |
| 19 | 25 KVA Capacity, Model, Location : AFNet Tech HQ Bldg, Domestic Power House, (Total -02 Nos) |
| 20 | Dismantling, radiator assembly from the engine of following capacity of DG Set by disconnecting inlet and out let connections , overhauling/ servicing the radiator , clearing, removing blockages arresting leakages, assembling back incl necessary welding brazing as required , refixing , reconnecting and testing for proper functioning : |
| 21 | 25 / 40 /50 KVA Capacity |
| 22 | 62.5/75 KVA Capacity |
| 23 | 82.5 /100 KVA Capacity |
| 24 | 400 KVA Capacity |
| 25 | Dismantling, removing the alternator /dynamo of from the engine of following capacity of DG Sets , opening up over hauling servicing, replcement of carbon brushes with holders, assembling back , refixing and testing for proper function. |
| 26 | 25 / 40 /50 KVA Capacity |
| 27 | 62.5/75 KVA Capacity |
| 28 | 82.5 /100 KVA Capacity |
| 29 | Dismantling , removing the self startor from the engine of following capacity DG Sets , opening up , over hauling/ servicing, replacement of carbon brushes with holders assembling back, refixing and testing for proper function : |
| 30 | 25 / 40 /50 KVA Capacity |
| 31 | 62.5/75 KVA Capacity |
| 32 | 82.5 /100 KVA Capacity |
| 33 | 400 KVA Capacity |
| 34 | Dismantling of fuel injector assembly complete from the engine of following capacity of DG Sets, reconditioning/ serving, replacement of pim spiral, washers, Cup injector,retainer, Cup screw etc assembling calibiration, setting for proper function refixing and testing for: |
| 35 | 25 / 40 /50 KVA Capacity |
| 36 | 62.5/75 KVA Capacity |
| 37 | 82.5 /100 KVA Capacity |
| 38 | 400 KVA Capacity |
| 39 | Disconnecting all the connections from alternator of DG Set of following Capacity removing the alternator from foundations , transporting to workshop, dismaintling completely including starter, roter, removing rotor and bearing clening all the parts with thinner and varnishing completely with F class varnishing, applaying expoxy coating, reassembling , dynamically balancing the alternator transporting and fixing on frame and reallignment within tolerance limit , connecting the alternator with all connections and testing on load completely all as directed. |
| 40 | (a) 25 / 40 /50 KVA Capacity |
| 41 | (b) 62.5/75 KVA Capacity |
| 42 | (c) 82.5 /100 KVA Capacity |
| 43 | (d) 400 KVA Capacity |
| 44 | M & L for replacement of defective spare parts of DG Sets of capacity 400 KVA, Make : Kirloskar, Model, including connecting and testing all as specified and directed. |
| 45 | Radiator Hose Pipe Set |
| 46 | Air filter (inner & Outer) |
| 47 | Water Pump assembly |
| 48 | Turbocharger repair Kit |
| 49 | M & L for replacement of defective spare parts of DG Sets of capacity 82.5/100 KVA, including connecting and testing all as specified and directed. |
| 50 | Air Filter |
| 51 | V Belt |
| 52 | Hose Pipe Set |
| 53 | M & L for replacement of defective spare parts of DG Sets of capacity 63 KVA, Model GIR 20OSL & NRF 225/2 including connecting and testing all as specified and directed. |
| 54 | Air filter |
| 55 | V Belt |
| 56 | Hose Pipe Set |
| 57 | M & L for replacement of defective spare parts of DG Sets of capacity 50/40 KVA,Type 4R 1040 including connecting and testing all as specified and directed. |
| 58 | Air filter |
| 59 | V Belt |
| 60 | M & L for replacement of defective spare parts of DG Sets of capacity 25/30 KVA,Model- S 3804 & NB 200M including connecting and testing all as specified and directed. |
| 61 | Air filter |
| 62 | V Belt |
| 63 | Hose Pipe Set |
| 64 | M & L for replacement of Door Hinges of various capacity of DG Set including taking down the old door hinges complete all as directed. |
| 65 | Supply and fixing battery lead with negative & Positive brass terminals of suitable size with 3 m length of each lead all as directed |
| 66 | M & L for complete checking of AMF panel,finding the fault, servicing complete including replacement of unserviceable spares and testing complete for manual & Auto operations all as directed. (Note:- Supply only of new items required for replacement will be measured & paid seperately under respective item of schedule.) |
| 67 | Repair to AMF Panels 40 to 82.5 capacity of DG set dismantling/taking down of all electrical connection from unserviceable AMF panel to carry out following repairs :-(a) Replacement of unserviceable microprocessor auto main failure relay 400 volt AC 3 phase 4 wire system having following parameter :-(i) Display of RYB phase voltage.(ii) Display of generating voltage.(iii) Display of generator frequency.(iv) Display of main frequency.(v) Display of battery voltage.(vi) Display of single phase current.(vii) Display of generator run hours.(b) Replacement of digital multifunctional meter of size 96x96mm having following parameter:(i) Voltage, ampere and frequency (c) Replacement of digital energy meter 3 phase of size 96X96mm. (d) Replacement of safety control relay for cranking-01 Nos.(e) Replacement of burnt out control wiring for panel with suitable size of lugs.(f ) Replacement of auto/manual switch |
| 68 | M&L for replacement of UNSV contactor AC operated 4 pole 415 volts suitable for the following capacity of DG set |
| 69 | DG set 400 KVA |
| 70 | DG set 200 KVA |
| 71 | DG set 82.5 KVA |
| 72 | DG set 63 KVA |
| 73 | DG set 40 KVA |
| 74 | DG set 25 KVA |
| 75 | M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 400/200 KVA |
| 76 | M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 82.5/62.5 KVA |
| 77 | M&L for painting of DG set with synthetic enamel paint two coats of existing colour of capacity 40/25 KVA |
| 78 | S&F in replacement of window glass of canopy of capacity 400 KVA |
| 79 | S&F in replacement of window glass of canopy of capacity 82.5 KVA |
| 80 | S&F in replacement of window glass of canopy of capacity 25/40/62.5 KVA |
| 81 | S&F in replacement of heat proof asbestos rope 12 mm to 20 mm dia on engine exhaust pipe including dismantling of worn out asbestos rope and minor welding tightening in leakage of exhaust pipe complete all as directed confirming to IS specifications of fire proof/flame proof |
| 82 | Taking out old unserviceable battery charger from the following DG sets replacement with the following battery charger of suitable capacity and checking the terminals including petroleum jelly and spray cleaning and getting test certificate to produce Engr-in-charge for the following capacities of DG sets all as specified and directed. |
| 83 | Supply Battery charger 24 volts 20 Amps capacity panel mounted suitable for 400 KVA DG set complete all as directed. |
| 84 | Supply Battery charger 24 volts 10 Amps capacity panel mounted suitable for 200/250/320 KVA DG set complete all as directed. |
| 85 | supply Battery charger 12 volts 20 Amps capacity panel mounted suitable for 62.5/82.5 KVA DG set complete all as directed. |
| 86 | Supply Battery charger 12 volts 10 Amps capacity panel mounted suitable for 30/40/50/62.5 KVA DG set complete all as directed. |
| 87 | Supply only coolent, K cool super plus 50-50 Premix |
| 88 | Supply only Battery water with electrolyte mix |
| 89 | Supply only Engine oil 15 W 40 turbo synthetic superior quality engine oil |
| 90 | Material and labour for replacement of unserviceable battery 12 V, 180 AH with maintenance free battery 12 Volt initially charged. |
| 91 | Material and labour for replacement of unserviceable battery 12 V, 150 AH with maintenance free battery 12 Volt initially charged. |
| 92 | Material and labour for replacement of unserviceable battery 12 V, 90 AH with maintenance free battery 12 Volt initially charged. |
| 93 | S&F single phase preventor SPPR type SDz5, SPPR + Timer, 415 volts, 50 Hz, suitable for 3 phase DG Panel. |
| 94 | S&F Electronic timers type ST100 , 415 volts, 50 Hz, suitable for 3 phase DG Panel. |
| 95 | S&F DG Set 250/200/400 KVA Controller Dia, AVR, Start Stop Relay, wireing & Modification complete testing all as specified |
| 96 | M & L for supply, installation and commissioning of AVR for 82.5 KVA DG set by taking out the defective AVR from DG set alternator from its control circuit, fixing the new AVR and connecting in the circuit, thorough checking and testing the DG set on load all as directed by Engineer-in-Charge |
| 97 | M & L for supply, installation and commissioning of AVR for 40/62.5 KVA DG set by taking out the defective AVR from DG set alternator from its control circuit, fixing the new AVR and connecting in the circuit, thorough checking and testing the DG set on load all as directed by Engineer-in-Charge |
| 98 | M & L for supply, installation and commissioning of AVR for 25 KVA DG set by taking out the defective AVR from DG set alternator from its control circuit, fixing the new AVR and connecting in the circuit, thorough checking and testing the DG set on load all as directed by Engineer-in-Charge |
| 99 | M & L for supply, fixing 4 Pole contactor 415 V AC, Amps rating 500, 415/240 V coil supply voltage, Model MCX 33. |
| 100 | Supply and fixing of digital VAF + PF meter, Cl 1in square in size of 96mm x 96mm cross-section for DG sets suiatble for DG set upto 400 KVA, complete all as specified and directed. |
| 101 | Supply and fixing of DC Ammeter 0-30Amps of square in size of 96mm x 96mm cross-section, for DG sets suiatble for DG set upto 82.5 KVA, complete all as specified and directed. |
| 102 | Supply and fixing of 'under/over voltage relay, 3 phase, 415 volts', for DG sets of capacity upto 82.4 KVA complete all as specified and directed by engineer-in-charge. |
| 103 | Supply and fixing of 'under/over voltage relay, single phase, 240 volts', (set of 3 for each phase in one panel) for DG sets of capacity upto 82.5KVA complete all as specified and directed by engineer-in-charge. |
| 104 | Supply and fixing of battery voltage relay 12/24 VDC suiatble for DG set upto 82.5 KVA, complete all as specified and directed. |
| 105 | Supply and fixing Three element overcurrent and earth fault relay as per site suiatble for DG set upto 125 KVA, complete all as specified and directed. |
| 106 | Supply and fixing frequency relay as per site suiatble for DG set upto 125 KVA, complete all as specified and directed. |
| 107 | Supply and fixing engine start relay as per site suiatble for DG set upto 125 KVA, complete all as specified and directed. |
| 108 | Supply and fixing speed relay as per site suiatble for DG set upto 125 KVA, complete all as specified and directed. |
| 109 | S&F ammeter selector switch, 6 A, rotary type, single hole inerted, with display plate suitable for 125 KVA dg set, complete all as specified and directed. |
| 110 | S&F 3 phase Voltmeter selector switch, 6 A, rotary type, single hole inerted, with display plate suitable for 125 KVA dg set, complete all as specified and directed. |
| 111 | S&F 2 step selector switch, 16 A, rotary type, single hole inerted, with display plate suitable for 125 KVA dg set, complete all as specified and directed. |
| 112 | Supply and fixing of Fuse (HRC type) 400 amps, for DG sets of capacity upto 125 KVA complete all as specified and directed. |
| 113 | Supply and fixing LED lamp of any colour (Red, yellow, green and blue) suitable for 12/24 v DC & AC for DG sets of capacity upto 125 KVA, complete all as specified and directed. |
| 114 | Supply and fixing 100/125 Amp, 415 Volts,4 pole, 50 Hz Power contactor of coil voltage 240 Volts, including spring operated add-on block and spring operated locking block along with spread suitable to bear current upto 350 Amps complete all as specified and directed. |
| 115 | Same as item no- 55, but of 63 Amp, 415 Volts,3 pole, 50 Hz Power contactor, spreader suitable to bear current upto 175 Amps complete all as specified and directed. |
| 116 | Disconnecting / taking down carefully existing unserviceable LT panel board / feeder pillar box any type and capacity including all control switches, fitting and fixtures from different location including disconnection of existing electric incomming and outgoing cable and dismantling of PCC platform and make good with existing surface complete all as directed by the Engr-in-Charge. Please Enable Macros to View BoQ information |
| 117 | Disconnecting / taking down carefully existing unserviceable LT panel board / feeder pillar box any type and capacity including all control switches, fitting and fixtures from different location including disconnection of existing electric incomming and outgoing cable and dismantling of PCC platform and make good with existing surface complete all as directed by the Engr-in-Charge. Please Enable Macros to View BoQ information |
