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| 1 | Schedule 'A' |
| 2 | Material and labour for conducting ‘B’ check of DG Set 500 KVA capacity Make: Kirloskar at 183 MH DG sets of above capacity installed at 183 MH to carry out maintenance / servicing as given below all as directed:- (i) Change of diesel filter/oil filter/Air filter/top up/replacement of engine oil, coolant if required.(ii) Check and clean engine, alternator battery,instrument panel, elect panel, Timer, Contactors ,Meters and others etc.(iii) Tightening of all nuts & bolts of DG set and its accessories.(iv) Check for any diesel lekage from any point and rectify if observed.(v) Check and adjust fan belt tension, replace the fan belts if found damaged.(vi) Check leakage of smoke from exhaust system/silencer,Repair if required.(vii) Check electrical connections of engine .The wiring shall be maintened properly and engine starting system from engine instrument panel is to be kept in order (viii) Check and tighten the AVM pads nuts and bolts, change AVM pads if found damaged.AVM to be provided by contractor.(ix) Check exhaust pipe, flange and lagging Repair if found damaged. (x) Check output of alternator ,if found OK adjust the same to specified values in case of brush type.(xi) Checking of all hoses and cleanup,change/tighten if required. (xii) Checking of all hoses and cleanup if required. Also changing air filter elements,if required. (xiii) Oiling,Greasing and checking for proper & smooth functioning. etc and refitting, testing on load complete (Note :- Spares parts/ Engine oil/coolant /distilled water etc. will be measured and paid separately .) |
| 3 | Material and labour for conducting ‘B’ check of DG Set 160 KVA capacity Make: Kirloskar at High Lift Pump House DG sets of above capacity installed at above location to carry out maintenance / servicing as given below all as directed:- (i) Change of diesel filter/oil filter/Air filter/top up/replacement of engine oil, coolant if required.(ii) Check and clean engine, alternator battery,instrument panel, elect panel, Timer, Contactors ,Meters and others etc.(iii) Tightening of all nuts & bolts of DG set and its accessories.(iv) Cleaning the fuek tank with the help of kerosene oil including replacement of level indicator pipe.(v) Check for any diesel lekage from any point and rectify if observed.(vi) Check and adjust fan belt tension, replace the fan belts if found damaged.(vii) Check leakage of smoke from exhaust system/silencer,Repair if required.(viii) Check electrical connections of engine .The wiring shall be maintened properly and engine starting system from engine instrument panel is to be kept in order (ix) Check and tighten the AVM pads nuts and bolts, change AVM pads if found damaged.AVM to be provided by contractor.(x) Check exhaust pipe, flange and lagging Repair if found damaged. (xi) Check output of alternator ,if found OK adjust the same to specified values in case of brush type.(xii) Checking of all hoses and cleanup,change/tighten if required. (xiii) Checking of all hoses and cleanup if required. Also changing air filter elements,if required. (xiv) Oiling,Greasing and checking for proper & smooth functioning. etc and refitting, testing on load complete (Note :- Spares parts/ Engine oil/coolant /distilled water etc. will be measured and paid separately .) |
| 4 | Material and labour for conducting ‘B’ check of DG Set 100 KVA capacity Make: Kirloskar at 183 MH & 57 MDSR, DG sets of above capacity installed at above location to carry out maintenance / servicing as given below all as directed:- (i) Change of diesel filter/oil filter/Air filter/top up/replacement of engine oil, coolant if required.(ii) Check and clean engine, alternator battery,instrument panel, elect panel, Timer, Contactors ,Meters and others etc.(iii) Tightening of all nuts & bolts of DG set and its accessories.(iv) Check for any diesel lekage from any point and rectify if observed.(v) Check and adjust fan belt tension, replace the fan belts if found damaged.(vi) Check leakage of smoke from exhaust system/silencer,Repair if required.(vii) Check electrical connections of engine .The wiring shall be maintened properly and engine starting system from engine instrument panel is to be kept in order (viii) Check and tighten the AVM pads nuts and bolts, change AVM pads if found damaged.AVM to be provided by contractor.(ix) Check exhaust pipe, flange and lagging Repair if found damaged. (x) Check output of alternator ,if found OK adjust the same to specified values in case of brush type.(xi) Checking of all hoses and cleanup,change/tighten if required. (xii) Checking of all hoses and cleanup if required. Also changing air filter elements,if required. (xiii) Oiling,Greasing and checking for proper & smooth functioning. etc and refitting, testing on load complete (Note :- Spares parts/ Engine oil/coolant /distilled water etc. will be measured and paid separately .) |
| 5 | Material and labour for conducting ‘B’ check of DG Set 62.5 KVA capacity Make: Kirloskar at 183 MH & KLP Pump House, DG sets of above capacity installed at above location to carry out maintenance / servicing as given below all as directed:- (i) Change of diesel filter/oil filter/Air filter/top up/replacement of engine oil, coolant if required.(ii) Check and clean engine, alternator battery,instrument panel, elect panel, Timer, Contactors ,Meters and others etc.(iii) Tightening of all nuts & bolts of DG set and its accessories.(iv) Check for any diesel lekage from any point and rectify if observed.(v) Check and adjust fan belt tension, replace the fan belts if found damaged.(vi) Check leakage of smoke from exhaust system/silencer,Repair if required.(vii) Check electrical connections of engine .The wiring shall be maintened properly and engine starting system from engine instrument panel is to be kept in order (viii) Check and tighten the AVM pads nuts and bolts, change AVM pads if found damaged.AVM to be provided by contractor.(ix) Check exhaust pipe, flange and lagging Repair if found damaged. (x) Check output of alternator ,if found OK adjust the same to specified values in case of brush type.(xi) Checking of all hoses and cleanup,change/tighten if required. (xii) Checking of all hoses and cleanup if required. Also changing air filter elements,if required. (xiii) Oiling,Greasing and checking for proper & smooth functioning. etc and refitting, testing on load complete (Note :- Spares parts/ Engine oil/coolant /distilled water etc. will be measured and paid separately .) |
| 6 | Material and labour for conducting ‘B’ check of DG Set 30 KVA to 45 KVA capacity Make: Kirloskar at 27 R&O Flt & E/M complaint Cell, DG sets of above capacity installed at above location to carry out maintenance / servicing as given below all as directed:- (i) Change of diesel filter/oil filter/Air filter/top up/replacement of engine oil, coolant if required.(ii) Check and clean engine, alternator battery,instrument panel, elect panel, Timer, Contactors ,Meters and others etc.(iii) Tightening of all nuts & bolts of DG set and its accessories.(iv) Check for any diesel lekage from any point and rectify if observed.(v) Check and adjust fan belt tension, replace the fan belts if found damaged.(vi) Check leakage of smoke from exhaust system/silencer,Repair if required.(vii) Check electrical connections of engine .The wiring shall be maintened properly and engine starting system from engine instrument panel is to be kept in order (viii) Check and tighten the AVM pads nuts and bolts, change AVM pads if found damaged.AVM to be provided by contractor.(ix) Check exhaust pipe, flange and lagging Repair if found damaged. (x) Check output of alternator ,if found OK adjust the same to specified values in case of brush type.(xi) Checking of all hoses and cleanup,change/tighten if required. (xii) Checking of all hoses and cleanup if required. Also changing air filter elements,if required. (xiii) Oiling,Greasing and checking for proper & smooth functioning. etc and refitting, testing on load complete (Note :- Spares parts/ Engine oil/coolant /distilled water etc. will be measured and paid separately .) |
| 7 | Supply only the following spare parts/items for DG set capacity 500 KVA complete as specified and as ditected. (Make : Kirloskar) (Note: Make of spares parts shall be of the same original manufacturer as per existing) :- (6.01) Diesel fuel filter assembly (Pre filter & Micro filter) (Set of 02 Nos) |
| 8 | (6.02) Air filter assembly |
| 9 | (6.03) V' belt as per existing make/model |
| 10 | (6.04) Fuel pipe |
| 11 | (6.05) Radiator hose pipe with clamps for top and bottom |
| 12 | (6.06) Battery terminal leads copper with lugs |
| 13 | (6.07) Oil filter assembly |
| 14 | (6.08) Engine start relay 24 Volts compitable with existing AMF panel complete all as specified. |
| 15 | Supply only the following spare parts/items for DG set capacity 160 KVA complete as specified and as ditected. (Make : Kirloskar) (Note: Make of spares parts shall be of the same original manufacturer as per existing) :- (14.01) Diesel fuel filters assembly (Pre filter & Micro filter) (Set of 02 Nos) |
| 16 | (14.02) Air filter assembly |
| 17 | (14.03) V' belt as per existing make/model |
| 18 | (14.04) Fuel pipe |
| 19 | (14.05) Radiator hose pipe with clamps for top and bottom |
| 20 | (14.06) Battery terminal leads copper with lugs |
| 21 | (14.07) Oil filter assembly |
| 22 | (14.08) Self Starter assembly including complete accessories of ISI Marked |
| 23 | (14.09) Carbon brush as per existing make and model. |
| 24 | (14.10) High pressure oil pipe as per existing make and model. |
| 25 | (14.11) Turbo filter assembly |
| 26 | (14.12) Engine start relay 12 Volts compitable with existing AMF panel complete all as specified. |
| 27 | Supply only the following spare parts/items for DG set capacity 100 KVA complete as specified and as ditected. (Make : Kirloskar) (Note: Make of spares parts shall be of the same original manufacturer as per existing) :- (26.01) Diesel fuel filters assembly (Pre filter & Micro filter) (Set of 02 Nos) |
| 28 | (26.02) Air filter assembly |
| 29 | (26.03) V' belt as per existing make/model |
| 30 | (26.04) Fuel pipe |
| 31 | (26.05) Radiator hose pipe with clamps for top and bottom |
| 32 | (26.06) Battery terminal leads copper with lugs |
| 33 | (26.07) Oil filter assembly |
| 34 | (26.08) Self Starter assembly including complete accessories of ISI Marked |
| 35 | (26.09) Carbon brush as per existing make and model. |
| 36 | (26.10) High pressure oil pipe as per existing make and model. |
| 37 | (26.11) Turbo filter assembly |
| 38 | (26.12) Engine start relay 12 Volts compitable with existing AMF panel complete all as specified. |
| 39 | Taking down & opening of cylinder head of 62.5 KVA DG Set and replacement of new piston ring, inlet valves, exhaust valves, oil seal, cylinder gasket, replacement of Engine Oil and reassembling the same in its original position and testing complete all as specified and directed. |
| 40 | Supply only the following spare parts/items for DG set capacity 62.5 KVA complete as specified and as ditected. (Make : Kirloskar) (Note: Make of spares parts shall be of the same original manufacturer as per existing) :- (39.01) Diesel fuel filters assembly (Pre filter & Micro filter) (Set of 02 Nos) |
| 41 | (39.02) Air filter assembly |
| 42 | (39.03) V' belt as per existing make/model |
| 43 | (39.04) Fuel pipe |
| 44 | (39.05) Radiator hose pipe with clamps for top and bottom |
| 45 | (39.06) Battery terminal leads copper with lugs |
| 46 | (39.07) Oil filter assembly |
| 47 | (39.08) Inlet & Exhaust valve set of 06 Nos |
| 48 | (39.09) Packing kit. |
| 49 | (39.10) Push rod set |
| 50 | (39.11) Oil pressure gauge |
| 51 | (39.12) Flange with Rubber coupling |
| 52 | 39.13) Fuel injection pump assembly including all accessaries |
| 53 | (39.14) Oil seal set |
| 54 | (39.15) Piston assembly with piston ring set |
| 55 | (39.16) Oil pump assembly |
| 56 | (39.17) Cylinder liner with JT ring |
| 57 | (39.18) Valve Guide assembly |
| 58 | (39.19) Valve seat assembly inlet |
| 59 | (39.20) Valve seat assembly exhaust |
| 60 | (39.21) Gasket set complete |
| 61 | (39.22) Set of various sizes nut bolt, washers for joints |
| 62 | (39.23) LLOP Sensor as per existing make and model. |
| 63 | (39.24) Engine start relay 12 Volts compitable with existing AMF panel complete all as specified. |
| 64 | Supply only the following spare parts/items for DG set capacity 45 KVA complete as specified and as ditected. (Make : Kirloskar) (Note: Make of spares parts shall be of the same original manufacturer as per existing) :- (63.01) Diesel fuel filters assembly (Pre filter & Micro filter) (Set of 02 Nos) |
| 65 | (63.02) Air filter assembly |
| 66 | (63.03) V' belt as per existing make/model |
| 67 | (63.04) Fuel pipe |
| 68 | (63.05) Radiator hose pipe with clamps for top and bottom |
| 69 | (63.06) Battery terminal leads copper with lugs |
| 70 | (63.07) Self Starter assembly including complete accessories of ISI Marked |
| 71 | (63.08) Ignition switch |
| 72 | (63.09) Oil filter assembly |
| 73 | (63.10) Carbon brush as per existing make and model. |
| 74 | (63.11) High pressure oil pipe as per existing make and model. |
| 75 | Supply only the following spare parts/items for DG set capacity 30 KVA complete as specified and as ditected. (Make : Kirloskar) (Note: Make of spares parts shall be of the same original manufacturer as per existing) :- (74.01) Diesel fuel filters assembly (Pre filter & Micro filter) (Set of 02 Nos) |
| 76 | (74.02) Air filter assembly |
| 77 | (74.03) V' belt as per existing make/model |
| 78 | (74.04) Fuel pipe |
| 79 | (74.05) Radiator hose pipe with clamps for top and bottom |
| 80 | (74.06) Battery terminal leads copper with lugs |
| 81 | (74.07) Oil filter assembly |
| 82 | (74.08) Ignition switch |
| 83 | (74.09) Self Starter assembly including complete accessories of ISI Marked |
| 84 | (74.10) LLOP sensor as per existing make and model |
| 85 | (74.11) Carbon brush as per existing make and model. |
| 86 | (74.12) High pressure oil pipe as per existing make and model. |
| 87 | M&L in replacement of old engine oil from the sump of DG Sets installed at various locations after cleaning the oil sump throughly supply & filling new Lub oil, SAE 15W40 grade complete all as specified and directed by Engineer-In-Charge. |
| 88 | Supply and filling radiator coolant in 5 ltrs sealed pack for DG sets installed at various locations complete all as specified and directed. |
| 89 | M & L for dismantaling of FIP for ovarhaulling and caliberation in authorised workshop including replacement of wornout rings plungers, damper plate, gaskit etc and reassembling testing complete for DG sets of capacity 30 KVA to 45 KVA complete all as specified and directed. |
| 90 | M & L for dismantaling of FIP for ovarhaulling and caliberation in authorised workshop including replacement of wornout rings plungers, damper plate, gaskit etc and reassembling testing complete for DG sets of capacity 62.5 KVA to 100 KVA complete all as specified and directed. |
| 91 | Supply only Nozzel suitable for DG Set 30 KVA to 100 KVA capacity |
| 92 | M&L for repair overhalling of self starter including replacement of worn out clutch assembly bush, plunger assembly, solenoid switch, corbon brushs, spring, ball bearing etc for DG sets of capacity 30 KVA to 45 KVA complete all as specified & directed. (Note :- Spares parts like clutch assembly, solenoid assembly, planetary gear assembly, bendix drive, copper winding of motor will be measured and paid separately.) |
| 93 | Supply only bendix drive pinon assembly of self starter of capacity 30 KVA to 45 KVA DG set |
| 94 | Supply only cluch assembly of self starter of capacity 30 KVA to 45 KVA DG set |
| 95 | Supply only solenoid assembly of self starter of capacity 30 KVA to 45 KVA DG set |
| 96 | Supply only planetary Gear assembly of self starter of capacity 30 KVA to 45 KVA DG set |
| 97 | Supply only Bearing of starter of capacity 30 KVA to 45 KVA DG set |
| 98 | Supply only Bush of starter of capacity 30 KVA to 45 KVA DG set |
| 99 | M&L for repair overhalling of self starter including replacement of worn out clutch assembly bush, plunger assembly, solenoid switch, corbon brushs, spring, ball bearing etc for DG sets of capacity 62.5 KVA to 100 KVA complete all as specified & directed. (Note :- Spares parts like clutch assembly, solenoid assembly, planetary gear assembly, bendix drive, copper winding of motor will be measured and paid separately.) |
| 100 | Supply only bendix drive pinon assembly of self starter of capacity 62.5 KVA to 100 KVA DG set |
| 101 | Supply only cluch assembly of self starter of capacity 62.5 KVA to 100 KVA DG set |
| 102 | Supply only solenoid assembly of self starter of capacity 62.5 KVA to 100 KVA DG set |
| 103 | Supply only planetary gear assembly of self starter of capacity 62.5 KVA to 100 KVA DG set |
| 104 | Supply only Bearing of starter of capacity 62.5 KVA to 100 KVA DG set |
| 105 | Supply only Bush of starter of capacity 62.5 KVA to 100 KVA DG set |
| 106 | M&L for repair overhalling of self starter including replacement of worn out clutch assembly bush, plunger assembly, solenoid switch, corbon brushs, spring, ball bearing etc for DG sets of capacity 160 KVA complete all as specified & directed. (Note :- Spares parts like clutch assembly, solenoid assembly, planetary gear assembly, bendix drive, copper winding of motor will be measured and paid separately.) |
| 107 | Supply only bendix drive pinon assembly of self starter of capacity 160 KVA DG set |
| 108 | Supply only cluch assembly of self starter of capacity 160 KVA DG set |
| 109 | Supply only solenoid assembly of self starter of capacity 160 KVA DG set |
| 110 | Supply only planetary gear assembly of self starter of capacity capacity 160 KVA DG set |
| 111 | Supply only Bearing of starter of capacity capacity 160 KVA DG set |
| 112 | Supply only Bush of starter of capacity capacity 160 KVA DG set |
| 113 | M&L in repair of rewinding of self starter motor of DG Set 30 KVA to 160 KVA, strip opening and removal of burnt winding wire, rewinding the motor with suitable size of heavy grade (ISI mark ) copper winding wire, duly providing leathoride sheets, cotton tape, insulation sleeves, varnish, etc 6 month waranty period shall given by the dealer/contractor after repair including testing complete all as specified and directed. Please Enable Macros to View BoQ information |
| 114 | M&L in repair of rewinding of self starter motor of DG Set 30 KVA to 160 KVA, strip opening and removal of burnt winding wire, rewinding the motor with suitable size of heavy grade (ISI mark ) copper winding wire, duly providing leathoride sheets, cotton tape, insulation sleeves, varnish, etc 6 month waranty period shall given by the dealer/contractor after repair including testing complete all as specified and directed. Please Enable Macros to View BoQ information |
